Numerical control cut-to-size saw with multi-buffer-area automatic feeding function

Abstract

The utility model discloses a multi-buffer-area automatic feeding numerical control cut-to-size saw, and relates to the technical field of cut-to-size saws, in particular to a multi-buffer-area automatic feeding numerical control cut-to-size saw which comprises a mechanical arm and a cut-to-size saw body. The cut-to-size saw comprises a main machine frame, a saw cutting device, a discharging table, a side temporary storage table and a discharging conveying table. The main machine frame comprises a feeding area and a conveying area. The feeding area, the feeding area, the saw cutting device and the discharging table are sequentially arranged. The side buffer table is arranged on one side of the feeding area, the discharging conveying table is arranged on one side of the discharging conveying table, and the side buffer table, the sawing device and the discharging conveying table are arranged on the positions of the corresponding side faces of the mechanical arm correspondingly. The mechanical arm can carry the cut plates entering the discharging table to the discharging conveying table to be discharged, and can also carry the plates needing to be cut again to the side cache area to wait, so that the cache requirement during cutting is effectively met, and the cutting efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of panel saws, and in particular to a CNC panel saw with multiple buffer zones and automatic loading. Background Art

[0002] During the process of processing the board by the panel saw, it is often necessary to cut the board multiple times in different directions, which requires the cut board to be placed in a buffer area to wait for the next round of cutting.

[0003] In the panel saws of the prior art, there is usually only one buffer area arranged on the discharge side of the cutting device. When the plate needs to be cut multiple times in different directions, the buffer demand cannot be met, which affects the cutting efficiency. Utility Model Content

[0004] The utility model aims to avoid the shortcomings of the prior art and provide a panel saw technology with multiple buffer zones.

[0005] The purpose of the utility model is achieved through the following technical solutions:

[0006] A CNC panel saw with multiple buffer areas and automatic loading, comprising: a manipulator and a panel saw; the panel saw comprises a main frame, a sawing device, a discharge table, a side buffer table and a discharge conveying table; the main frame comprises a loading area and a feeding area; the loading area, the feeding area, the sawing device and the discharge table are arranged in sequence; the side buffer table is arranged on one side of the feeding area, the discharge conveying table is arranged on one side of the discharge table, and the side buffer table, the sawing device and the discharge conveying table are respectively arranged on the positions of the sides corresponding to the manipulator.

[0007] Specifically, the sawing device includes a pressure beam mechanism; the pressure beam mechanism is arranged above the cutting area of ​​the sawing device; an upper buffer platform is arranged on the top of the pressure beam mechanism. More specifically, a second side leaning mechanism is also arranged on the pressure beam mechanism.

[0008] Another specific embodiment further includes: a frame, on which the manipulator is fixed.

[0009] In the above, the side buffer station includes a transmission mechanism, and the transmission mechanism includes a plurality of first transmission belts for transmitting the plate to the feeding area.

[0010] Specifically, the transmission mechanism further includes a first driving motor and a first linkage rod; the first driving motor is connected to the first linkage rod via a belt; and the first linkage rod is respectively connected to each first transmission belt shaft.

[0011] More specifically, the feeding area is provided with a first side leaning mechanism, and the first side leaning mechanism includes a plurality of second conveyor belts; the second conveyor belts are arranged in parallel with the first conveyor belts.

[0012] More specifically, the first side leaning mechanism further includes a plurality of side leaning units; a slide rail is further provided on the second conveyor belt; and the side leaning units are arranged on the corresponding slide rails.

[0013] In another specific embodiment, a loading mechanism is provided on the loading area; a feeding mechanism, a front leaning mechanism and a pushing plate mechanism are also provided on the feeding area.

[0014] Another specific embodiment includes a manipulator control cabinet, a panel saw control cabinet and an operating table; the manipulator control cabinet is connected to the manipulator; the panel saw control cabinet is connected to the panel saw; and the operating table is respectively connected to the manipulator control cabinet and the panel saw control cabinet.

[0015] The beneficial effects achieved by the utility model include: a CNC panel saw with multiple buffer areas and automatic loading, comprising: a manipulator and a panel saw; the panel saw comprises a main frame, a sawing device, a discharge table, a side buffer table and a discharge conveying table; the main frame comprises a loading area and a feeding area; the loading area, the feeding area, the sawing device and the discharge table are arranged in sequence; the side buffer table is arranged on one side of the feeding area, the discharge conveying table is arranged on one side of the discharge conveying table, and the side buffer table, the sawing device and the discharge conveying table are respectively arranged on the positions of the side surfaces corresponding to the manipulator; the manipulator can move the plate entering the discharge table after cutting to the discharge conveying table for discharge, and can also move the plate that needs to be cut again to the side buffer area for waiting, effectively meeting the buffering needs during cutting and improving cutting efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the arrangement structure of a CNC panel saw with multiple buffer areas and automatic loading according to an embodiment of the present application;

[0018] Figure 2 It is a first three-dimensional structural schematic diagram of a CNC panel saw with multiple buffer areas and automatic loading according to an embodiment of the present application;

[0019] Figure 3 It is a second three-dimensional structural schematic diagram of a CNC panel saw with multiple buffer areas and automatic loading according to an embodiment of the present application;

[0020] Figure 4 It is a three-dimensional structural schematic diagram of a main frame and a side buffer table of a CNC panel saw with multiple buffer areas and automatic loading according to an embodiment of the present application;

[0021] Figure 5It is a three-dimensional structural schematic diagram of a side buffer table of a CNC panel saw with multiple buffer areas and automatic loading according to an embodiment of the present application;

[0022] Figure 6 It is a three-dimensional structural schematic diagram of a second conveyor belt of a first side leaning mechanism of a CNC panel saw with multiple buffer zones and automatic loading according to an embodiment of the present application;

[0023] Figure 7 It is a three-dimensional structural schematic diagram of a manipulator of a CNC panel saw with multiple buffer areas and automatic loading according to an embodiment of the present application;

[0024] in, Figures 2 to 7 Including:

[0025] 1. Main frame; 11. Loading area; 111. Loading mechanism;

[0026] 12. feeding area; 121. feeding mechanism; 122. first side leaning mechanism; 1221. second conveyor belt; 1222. side leaning unit;

[0027] 1223, slide rail; 123, push plate mechanism; 124, front leaning mechanism;

[0028] 13. Sawing device; 131. Pressing beam mechanism; 132. Second side leaning mechanism;

[0029] 14. Unloading mechanism; 15. Discharging platform; 16. Upper buffer platform; 17. Panel saw control cabinet;

[0030] 2. Discharging conveyor; 21. Discharging area; 22. Labeling area; 221. Labeling device;

[0031] 3. Side buffer station; 31. Transmission mechanism; 311. First transmission belt; 312. First linkage rod; 313. First drive motor;

[0032] 4. Manipulator; 41. Manipulator control cabinet; 42. Base frame; 43. Suction cup assembly;

[0033] 5. Waste conveyor belt; 6. Operating table. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present application clearer, the technical solution of the present application will be clearly and completely described through the implementation method with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present application.

[0035] Example 1

[0036] One of the implementation methods of the present application is a CNC panel saw with multiple buffer areas and automatic feeding, such as Figures 1 to 7 As shown, it includes: a manipulator 4, a panel saw, a manipulator control cabinet 41, a panel saw control cabinet 17 and an operating table 6; the manipulator control cabinet 41 is connected to the manipulator 4 for controlling the manipulator 4; the panel saw control cabinet 17 is connected to the panel saw for controlling the panel saw; the operating table 6 is respectively connected to the manipulator control cabinet 41 and the panel saw control cabinet 17 for generating operation instructions and sending the operation instructions to the manipulator control cabinet 41 and the panel saw control cabinet 17.

[0037] The panel saw comprises a main frame 1, a sawing device 13, a discharge table 15, a side buffer table 3 and a discharge conveying table 2; the main frame 1 comprises a loading area 11 and a feeding area 12, the loading area 11 and the feeding area 12 do not overlap each other, and the loading area 11, the feeding area 12, the sawing device 13 and the discharge table 15 are arranged in sequence. Among them, the discharge table 15 forms a front buffer area, and the side buffer table 3 forms a side buffer area.

[0038] The side buffer table 3 is arranged on one side of the feeding area 12, the discharging conveying table 2 is arranged on one side of the discharging table 15, and the side buffer table 3, the sawing device 13 and the discharging conveying table 2 are respectively arranged on the side positions corresponding to the robot 4.

[0039] The manipulator 4 can be used to carry the plates on the discharge table 15, and carry the plates that have completed the first cutting on the discharge table 15 to the discharge conveyor table 2 for discharging, or carry the plates to the side buffer table 3 to wait for the second cutting, effectively meeting the buffering requirements during cutting and improving the cutting efficiency. Usually, the cutting direction of the second cutting is different from that of the first cutting (usually perpendicular to each other), so when the manipulator 4 carries the plates after the first cutting, it can rotate the plates 90 degrees and then place them on the side buffer table 3, which is convenient for subsequent processing.

[0040] Example 2

[0041] One of the implementation methods of the present application is a CNC panel saw with multiple buffer areas and automatic feeding, such as Figures 1 to 7 As shown, the main technical scheme of this embodiment is basically the same as that of Embodiment 1. The features not explained in this embodiment are explained in Embodiment 1 and will not be described again. The difference between this embodiment and Embodiment 1 is that:

[0042] The side buffer station 3 includes a transmission mechanism 31 , and the transmission mechanism 31 includes a plurality of first transmission belts 311 for transmitting the plate to the feeding area 12 .

[0043] Specifically, the transmission mechanism 31 also includes a first drive motor 313 and a first linkage rod 312; the first drive motor 313 is connected to the first linkage rod 312 through a belt; the first linkage rod 312 is respectively connected to the axes of each first transmission belt 311, and the linkage of multiple first transmission belts 311 is realized through a first drive motor 313.

[0044] The feeding area 12 is provided with a first side leaning mechanism 122, and the first side leaning mechanism 122 includes a plurality of second conveyor belts 1221; wherein the second conveyor belts 1221 are arranged in parallel with the first conveyor belt 311, and are used to move the plates fed into the feeding area 12 from the side buffer station 3 into place.

[0045] Furthermore, the first side leaning mechanism 122 also includes a plurality of side leaning units 1222 for lateral positioning and alignment of the plate, wherein a slide rail 1223 is also provided on the second conveyor belt 1221 ; the side leaning units 1222 are arranged on the corresponding slide rails 1223 .

[0046] When the plate on the side buffer table 3 needs to be cut for the second time, the intervention of the robot 4 is not required. The side buffer table 3 can directly transfer the corresponding plate to the feeding area 12 and align it, which can further improve the cutting efficiency.

[0047] Example 3

[0048] One of the implementation methods of the present application is a CNC panel saw with multiple buffer areas and automatic feeding, such as Figures 1 to 7 As shown, the main technical scheme of this embodiment is basically the same as that of embodiment 1 or embodiment 2. The features not explained in this embodiment are explained in embodiment 1 or embodiment 2, and will not be repeated here. The difference between this embodiment and embodiment 1 or embodiment 2 is:

[0049] The sawing device 13 includes a pressure beam mechanism 131; the pressure beam mechanism 131 is arranged above the cutting area of ​​the sawing device 13; an upper buffering platform 16 is arranged on the top of the pressure beam mechanism 131 to form a top buffering area. The manipulator 4 can move the plate that has completed the second cutting on the discharge platform 15 to the upper buffering platform 16 for discharge, or move the plate to the upper buffering platform 16 to wait for the third cutting.

[0050] When the plate on the upper buffer table 16 needs to be cut for the third time, the plate on the upper buffer table 16 can be placed in the feeding area 12 by the manipulator 4 for cutting. This can further meet the buffering requirements during cutting and improve cutting efficiency.

[0051] Typically, the third cut is made in a different direction than the second cut (usually perpendicular to each other).

[0052] Furthermore, a seat frame 42 is provided, and the manipulator 4 is fixed on the seat frame 42. The seat frame 42 is provided separately from the main frame 1 to prevent the vibration generated by the panel saw during operation from affecting the manipulator 4. The manipulator 4 is provided with a suction cup assembly 43 for picking up and placing the plate. In addition, the manipulator 4 is not connected to the main frame of the panel saw, but is provided separately and independently, so that the vibrations during operation will not affect each other, the lines will not interfere with each other, and when the manipulator 4 is replaced, there is no need to modify the panel saw body, so the stability is high and the production cost is low.

[0053] More specifically, a loading mechanism 111 is provided on the loading area 11 ; a feeding mechanism 121 , a front leaning mechanism 124 and a push plate mechanism 123 are also provided on the feeding area 12 ; and a second side leaning mechanism 132 is also provided on the pressure beam mechanism 131 .

[0054] The discharging conveying platform 2 comprises a discharging area 21 and a labeling area 22 . The labeling area 22 is provided with a labeling device 221 for labeling the plates.

[0055] Furthermore, a discharge mechanism 14 is provided on the discharge side of the sawing device 13, and a waste conveyor belt 5 is provided below the discharge mechanism 14. The discharge mechanism 14 includes a lower flap and a corresponding cylinder, and the lower flap is controlled by the cylinder to flip down or reset. When the lower flap is flipped down, the waste on it will fall into the waste conveyor belt 5 and be discharged by the waste conveyor belt 5.

[0056] Note that the above are only preferred embodiments of the present application and the technical principles used. Those skilled in the art will understand that the present application is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present application. Therefore, although the present application is described in more detail through the above embodiments, the present application is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present application, and the scope of the present application is determined by the scope of the appended claims.

Claims

1. A CNC panel saw with multiple buffer zones and automatic loading, characterized in that: include: A manipulator and a panel saw; the panel saw comprises a main frame, a sawing device, a discharge table, a side buffer table and a discharge conveying table; The main frame includes a loading area and a feeding area; the loading area, feeding area, sawing device and unloading platform are arranged in sequence; The side buffer table is arranged on one side of the feeding area, the discharging conveying table is arranged on one side of the discharging table, and the side buffer table, the sawing device and the discharging conveying table are respectively arranged on the positions of the side surfaces corresponding to the manipulator.

2. A CNC panel saw with multiple buffer zones and automatic loading according to claim 1, characterized in that: The sawing device comprises a pressure beam mechanism; the pressure beam mechanism is arranged above the cutting area of ​​the sawing device; An upper buffering platform is arranged on the top of the pressure beam mechanism.

3. The CNC panel saw with multiple buffer zones and automatic loading according to claim 2, characterized in that: The pressure beam mechanism is also provided with a second side leaning mechanism.

4. The CNC panel saw with multiple buffer zones and automatic loading according to claim 2, characterized in that: Also includes: A seat frame, on which the manipulator is fixed.

5. A CNC panel saw with multiple buffer zones and automatic loading according to any one of claims 1 to 4, characterized in that: The side buffer station includes a transmission mechanism, and the transmission mechanism includes a plurality of first transmission belts for transmitting the plate to the feeding area.

6. The CNC panel saw with multiple buffer zones and automatic loading according to claim 5, characterized in that: The transmission mechanism also includes a first drive motor and a first linkage rod; The first driving motor is connected to the first linkage rod via a belt; The first linkage rods are respectively connected to the first transmission belt shafts.

7. The CNC panel saw with multiple buffer zones and automatic loading according to claim 5, characterized in that: The feeding area is provided with a first side leaning mechanism, and the first side leaning mechanism includes a plurality of second conveyor belts; The second conveyor belt is arranged in parallel with the first conveyor belt.

8. The CNC panel saw with multiple buffer zones and automatic loading according to claim 7, characterized in that: The first side leaning mechanism also includes a plurality of side leaning units; The second conveyor belt is also provided with a slide rail; The side leaning unit is arranged on the corresponding slide rail.

9. The CNC panel saw with multiple buffer zones and automatic loading according to claim 7, characterized in that: The feeding area is provided with a feeding mechanism; The feeding area is also provided with a feeding mechanism, a front leaning mechanism and a pushing plate mechanism.

10. The CNC panel saw with multiple buffer zones and automatic loading according to claim 1, characterized in that: Also includes: Manipulator control cabinet, panel saw control cabinet and operating table; The manipulator control cabinet is connected to the manipulator; The panel saw control cabinet is connected to the panel saw; The operating table is connected to the manipulator control cabinet and the panel saw control cabinet respectively.

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