Dust removal device for laser welding
By designing dust collectors, fire-proof corrugated pipes and negative pressure vacuum cleaners in laser welding devices, the problems of low smoke capture efficiency and spark sputtering are solved, efficient smoke capture and fire-proof isolation are achieved, and the flexibility and safety of the equipment are enhanced. sex.
Patent Information
- Application Number
- CN202420847460.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
When the welding area is open and the equipment position changes, it is difficult to effectively capture and remove smoke, resulting in a decrease in dust removal efficiency, and there are safety hazards of spark sputtering and smoke leakage, affecting the working environment and equipment flexibility.
A laser welding dust removal device including a dust collector and fire-proof corrugated pipe was designed to achieve efficient smoke capture and fire isolation through a negative pressure vacuum cleaner and an elastic fire ring, and ensure the flexibility of the device through guide rods, springs and rollers. Stability, ensuring adaptability to follow-up vacuuming and scenes with different height shapes.
It realizes efficient smoke capture and export, reduces fire risk, enhances sealing and operation convenience, and improves dust removal effect and equipment adaptability and smoothness.
Smart Images

Figure CN222154327U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of laser welding dust removal, and specifically relates to a dust removal device for laser welding. Background Art
[0002] Laser welding dust removal refers to the use of special dust removal equipment and technical means to effectively collect, filter and purify the smoke, fumes, metal vapor and other harmful substances generated during the laser welding process;
[0003] A dust removal laser welding head with the authorization announcement number CN 220312090 U comprises a welding head body, a thread is provided at the bottom end of the outer wall of the welding head body, a threaded tube is threadedly connected to the outer wall of the thread, three evenly arranged sliders are fixedly connected to the outer wall of the threaded tube, a sliding tube is movably connected to the outer wall of the three sliders, and a positioning hole is provided on the outer wall of the sliding tube; the position of the sliding tube is fixed by tightening the bolt, so that the workpiece can be dusted during welding to prevent dust from affecting the welding effect; during dust removal, the motor drives the dust removal fan to rotate, so that the dust suction tube generates suction, and the dust generated during welding of the laser welding head is absorbed into the collection tube;
[0004] Although dust removal can be achieved for laser welding, there are still some problems in daily use. Given the open nature of the welding area, although negative pressure dust removal can be achieved, some fine dust will still escape into the surrounding environment. Secondly, the sparks generated by welding operations fly everywhere, which not only worsens the working conditions, but also poses a potential safety hazard of causing fire. Finally, when the position of the welding head changes and the distance from the dust suction port increases, in this case, for smoke far away from the dust source, especially when the welding work involves changes in different heights or complex geometric shapes, the dust removal device often shows a significant decrease in dust removal efficiency and cannot effectively capture and remove all the generated welding smoke. This not only weakens the overall dust removal effect, but also constitutes an obstacle to adapting to a variety of welding scenarios, reducing the flexibility and practicality of the equipment. Utility Model Content
[0005] In view of this, the utility model provides a dust removal device for laser welding, which can completely cover the welding site through the dust removal mechanism, so as to achieve efficient capture and export of welding smoke, while taking into account fire safety and operational convenience, thereby effectively improving the laser welding working environment, and can effectively isolate welding sparks and high-temperature smoke, prevent fire sources from splashing into the external working environment, reduce fire risks, enhance the sealing and fireproof performance of the interface with the welding equipment, avoid smoke leakage, and can move synchronously with the laser welding head, thereby realizing follow-up dust suction, improving the dust removal effect of the device on the laser welding machine body during welding, and facilitating coping with working scenes with different heights or shape changes.
[0006] In order to solve the above technical problems, the utility model provides a dust removal device for laser welding, including a dust hood and a dust removal mechanism arranged at the lower end of the dust hood, the dust removal mechanism includes a fireproof bellows arranged on the lower end surface of the dust hood, the lower end of the fireproof bellows is provided with a fixing ring, the outer arc surface of the fixing ring is provided with an annularly evenly distributed fixing plate, the middle part of the upper surface of the fixing plate is provided with a guide rod, the outer arc surface edge of the dust hood is provided with an annularly evenly distributed mounting plate, the middle part of the mounting plate is provided with sliding holes corresponding to the guide rods.
[0007] The dust removal mechanism also includes springs respectively arranged on the middle of the upper surface of the fixed plate, the upper ends of the springs are respectively fixedly connected to the middle of the lower surface of the adjacent mounting plate on the same side, and the springs are respectively movably sleeved on the outside of the adjacent guide rods on the same side.
[0008] A connecting pipe is arranged in the dust removal port arranged at the rear end of the dust removal cover.
[0009] An elastic fireproof ring is arranged at the opening arranged in the middle part of the upper end surface of the dust collecting cover.
[0010] A clamp is arranged at the right end of the upper end of the outer arc surface of the dust removal cover.
[0011] Rollers are rotatably connected in rotating grooves that are evenly arranged in an annular shape on the lower end surface of the fixing ring.
[0012] An observation window is arranged in the observation port arranged at the front end of the outer arc surface of the dust removal cover.
[0013] The beneficial effects of the above technical solution of the utility model are as follows:
[0014] 1. First, the relevant staff fixed the dust hood and its accessories to the laser welding head through the clamp, and then connected the connecting pipe to the external negative pressure vacuum cleaner. When the laser welding head is welding, the external negative pressure vacuum cleaner works synchronously, and a negative pressure environment is formed in the dust hood through the connecting pipe, so that the dust generated during laser welding is extracted, and the welding site can be completely covered, so as to achieve efficient capture and export of welding smoke while taking into account fire safety and operational convenience, thereby effectively improving the laser welding working environment. At the same time, the fireproof bellows can effectively isolate welding sparks and high-temperature smoke, prevent fire sources from sputtering into the external working environment, and reduce the risk of fire. In addition, the design of the elastic fireproof ring strengthens the sealing and fireproof performance of the interface with the welding equipment to avoid smoke leakage.
[0015] 2. When the laser welding head is moving and welding the material, the dust hood can move synchronously with the laser welding head, thereby realizing follow-up dust suction and improving the dust removal effect of the device on the laser welding machine body. When the welding height changes, the fireproof bellows is forced to fold and avoid, and the guide rod slides relative to the sliding hole in the middle of the mounting plate. At the same time, the spring contracts and accumulates force synchronously to cope with working scenes with different heights or shapes, while ensuring the dust removal effect and equipment stability. The roller design enhances the smoothness and flexibility of the dust removal device when docking with the welding equipment or adjusting its position.
[0016] 3. The observation window design helps the operator to check the welding status at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the main structure of a dust removal device for laser welding according to the utility model;
[0018] Figure 2 This is a schematic diagram of the dust removal mechanism structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0020] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0021] Explanation of the reference numerals: 100, dust hood; 200, connecting pipe; 300, fireproof bellows; 301, fixing ring; 302, fixing plate; 303, guide rod; 304, mounting plate; 305, spring; 400, elastic fireproof ring; 500, roller; 600, clamp; 700, observation window. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical scheme and advantages of the embodiment of the utility model clearer, the following will be combined with the appended drawings of the embodiment of the utility model. Figure 1-4 , the technical scheme of the embodiment of the utility model is clearly and completely described. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field belong to the scope of protection of the utility model.
[0023] like Figure 1-4 As shown:
[0024] The present embodiment provides a dust removal device for laser welding, comprising a dust removal cover 100 and a dust removal mechanism arranged at the lower end of the dust removal cover 100, the dust removal mechanism comprising a fireproof bellows 300 arranged at the lower end surface of the dust removal cover 100, a fixing ring 301 is arranged at the lower end of the fireproof bellows 300, the outer arc surface of the fixing ring 301 is provided with a ring-shaped uniformly distributed fixing plate 302, the middle part of the upper surface of the fixing plate 302 is provided with a guide rod 303, the outer arc surface edge of the dust removal cover 100 is provided with a ring-shaped uniformly distributed mounting plate 304, the middle part of the mounting plate 304 is provided with a sliding hole corresponding to the guide rod 303 one by one; the dust removal mechanism also comprises springs 305 respectively arranged at the middle part of the upper surface of the fixing plate 302, the upper ends of the springs 305 are respectively fixedly connected to the middle part of the lower surface of the mounting plate 304 adjacent to the same side, the springs 305 are respectively movably sleeved on the outside of the guide rod 303 adjacent to the same side, and a connecting pipe 200 is provided in the dust removal port arranged at the rear end of the dust removal cover 100.
[0025] like Figure 1-2 As shown, an elastic fireproof ring 400 is provided at the opening in the middle of the upper end surface of the dust cover 100.
[0026] like Figure 1-3 As shown, a clamp 600 is provided at the right end of the upper end of the outer arc surface of the dust cover 100.
[0027] like Figure 1-3 As shown, rollers 500 are rotatably connected in the rotating grooves evenly arranged in an annular shape on the lower end surface of the fixing ring 301 .
[0028] The working principle of a dust removal device for laser welding provided by the utility model is as follows: first, the relevant staff fixes the dust removal hood 100 and its accessories to the laser welding head through the clamp 600, and then connects the connecting pipe 200 with the external negative pressure vacuum cleaner. When the laser welding head is welding, the external negative pressure vacuum cleaner works synchronously, and a negative pressure environment is formed in the dust removal hood 100 through the connecting pipe 200, so that the dust generated during laser welding is extracted, and the welding site can be completely covered, so as to achieve efficient capture and export of welding smoke, while taking into account fire safety and operational convenience, thereby effectively improving the laser welding working environment. At the same time, the fireproof bellows 300 can effectively isolate welding sparks and high-temperature smoke, prevent fire sources from splashing into the external working environment, and reduce fire. Disaster risk. In addition, the design of the elastic fireproof ring 400 strengthens the sealing and fireproof performance of the interface with the welding equipment to avoid smoke leakage. When the laser welding head moves and welds the material, the dust removal hood 100 can move synchronously with the laser welding head, thereby realizing follow-up dust suction and improving the dust removal effect of the device when welding the laser welding machine body. When the welding height changes, the fireproof bellows 300 is forced to fold and avoid, and the guide rod 303 slides relative to the sliding hole in the middle of the mounting plate 304, and the spring 305 contracts and accumulates force synchronously to cope with working scenes of different heights or shapes, while ensuring the dust removal effect and equipment stability. The design of the roller 500 enhances the smoothness and flexibility of the dust removal device when docking with the welding equipment or adjusting its position.
[0029] like Figure 1-2 As shown, an observation window 700 is provided in the observation port arranged at the front end of the outer arc surface of the dust hood 100. The design of the observation window 700 helps the operator to check the welding status at any time.
[0030] In addition, it should be noted that in the description of the present invention, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0031] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A dust removal device for laser welding, characterized in that: The invention comprises a dust removal hood (100) and a dust removal mechanism arranged at the lower end of the dust removal hood (100), wherein the dust removal mechanism comprises a fireproof bellows (300) arranged at the lower end surface of the dust removal hood (100), wherein a fixing ring (301) is arranged at the lower end of the fireproof bellows (300), wherein the outer arc surface of the fixing ring (301) is provided with an annular evenly distributed fixing plate (302), wherein the middle part of the upper surface of the fixing plate (302) is provided with a guide rod (303), wherein the outer arc surface edge of the dust removal hood (100) is provided with an annular evenly distributed mounting plate (304), wherein the middle part of the mounting plate (304) is provided with a sliding hole corresponding to the guide rod (303) one by one.
2. A dust removal device for laser welding according to claim 1, characterized in that: The dust removal mechanism also includes springs (305) respectively arranged in the middle of the upper surface of the fixed plate (302), the upper ends of the springs (305) respectively being fixedly connected to the middle of the lower surface of the adjacent mounting plates (304) on the same side, and the springs (305) respectively being movably sleeved on the outside of the adjacent guide rods (303) on the same side.
3. A dust removal device for laser welding according to claim 1, characterized in that: An elastic fireproof ring (400) is provided at an opening arranged in the middle of the upper end surface of the dust removal cover (100).
4. A dust removal device for laser welding according to claim 1, characterized in that: Rollers (500) are rotatably connected in rotating grooves evenly arranged in an annular manner on the lower end surface of the fixing ring (301).
5. A dust removal device for laser welding as claimed in claim 1, characterized in that: A clamp (600) is provided at the right end of the upper end of the outer arc surface of the dust removal cover (100).
6. A dust removal device for laser welding according to claim 1, characterized in that: An observation window (700) is provided in an observation port provided at the front end of the outer arc surface of the dust removal cover (100).
7. A dust removal device for laser welding according to claim 1, characterized in that: A connecting pipe (200) is provided in the dust removal port arranged at the rear end of the dust removal cover (100).
Citation Information
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