Correcting tool for flange welding

The correction tool for flange welding addresses deformation and damage issues by providing precise alignment through a base, slider, and threaded pin system, ensuring efficient and accurate welding without subsequent repairs.

CN222154498UActive Publication Date: 2024-12-13BEIJING FUCHUANG PRECISION SEMICON CO LTD
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Patent Information

Application Number
CN202421123773.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2024-12-13
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

Existing flange welding processes cause deformation and damage, necessitating additional repair work, which increases working hours and reduces efficiency.

Method used

A correction tool for flange welding comprising a base, slider, and threaded pin, with T-shaped grooves and pins that adjust to different flange sizes and angles, ensuring precise alignment and preventing post-weld deformation.

Benefits of technology

Enables one-time precise welding with qualified angles and sizes, avoiding deformation and subsequent repairs, thus enhancing correction efficiency and quality.

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Abstract

The utility model relates to the technical field of post-welding correction, in particular to a correction tool for flange welding, which comprises a base, a slider and a threaded pin. A cross-shaped groove is formed in the base, a sliding seat is arranged at the bottom of the sliding block and slides in the cross-shaped groove in a matched mode, a pin hole is formed in the upper portion of the sliding block, and a thread is arranged at the bottom of the threaded pin and matched with the threaded hole. The four sliding blocks are installed on the base and correspondingly position installation holes in the circumference of the flange, and an adapter to be welded is installed in a center hole of the flange. The sliding block slides relative to the groove of the base, meanwhile, the threaded pin moves along with the sliding block, flanges of different sizes are corrected through positioning of the base and the sliding block, welding can be completed at a time, and the angle and the size are qualified. And in addition, flange deformation after welding and later repair work caused by tool correction are avoided, and the correction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of post-weld correction, in particular to a correction tool for flange welding. Background Art

[0002] In the field of post-weld correction, for the deformation of flanges during welding, the common correction method will cause the flanges to deform and be damaged. Although the damaged parts can be repaired, this processing method virtually adds an extra process, which increases working hours and reduces efficiency. At the same time, due to the increase in repairs, the flanges may also be damaged again. Utility Model Content

[0003] In order to solve the above technical problems, the utility model discloses a correction tool for flange welding.

[0004] The specific technical solutions are as follows:

[0005] A correction tool for flange welding, used for correcting the angle formed when the flange and the adapter are welded, comprising a base, a slider and a threaded pin; a cross groove is provided on the base, the bottom of the slider is a slide seat, the slide seat slides in the cross groove, a pin hole is provided on the upper part of the slider, the bottom of the threaded pin has threads and is installed in cooperation with the threaded hole; the slider comprises four pieces, which are installed on the base and correspondingly positioned with the mounting holes on the circumference of the flange, and the adapter to be welded is installed in the center hole of the flange.

[0006] The cross section of the cross groove is a T-shaped slide groove, the cross section of the slide seat at the bottom of the slider is a T-shaped seat, and the T-shaped seat slides in the T-shaped slide groove.

[0007] The cross grooves are arranged to cross at any angle or to cross orthogonally.

[0008] The cross grooves shown are two or more crossing grooves.

[0009] The base is clamped in a vise.

[0010] The angle formed by the adapter and the flange hole on the flange circumference is adjusted by a wrench before welding.

[0011] The diameter and length of the threaded pin match the hole diameter and thickness of the flange to be installed.

[0012] Compared with the prior art, the utility model has the following beneficial technical effects:

[0013] The slider of the utility model slides relative to the groove of the base, and the threaded pin also moves with it. By adjusting the size, height and depth of the internal groove of the base and the slider, it can adapt to the correction of flanges of different sizes, thicknesses and angles. The flange to be corrected and the base are assembled together through the pins on the slider. The diameter and length of the threaded pin are used to adapt to flanges of different mounting hole diameters and thicknesses. Through the positioning of the base and the slider, flanges of different sizes can be corrected, and welding can be completed in one time with qualified angles and sizes. In addition, it avoids deformation of the flange after welding due to correction tooling and later repair work, thereby improving the correction efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional structural schematic diagram of the correction tooling of the utility model;

[0015] Figure 2 It is a structural schematic diagram of the base of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the slider of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the threaded pin of the utility model;

[0018] Figure 5 This is a schematic diagram of the installation and correction of the flange and adapter to be welded in the utility model;

[0019] Figure 6 It is a top view of the installation and correction of the flange and adapter to be welded in the utility model;

[0020] In the figure, 1, base; 11, cross groove; 12, T-shaped slide groove; 2, slider; 21, T-shaped seat; 22, pin hole; 3, threaded pin; 4, flange; 5, adapter. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, but the protection scope of the present invention is not limited to the accompanying drawings and specific embodiments.

[0022] Figure 1 This is a three-dimensional structural diagram of the correction tooling of the utility model. Figure 2 It is a structural schematic diagram of the base of the utility model. Figure 3 This is a schematic diagram of the structure of the slider of the utility model. Figure 4 This is a schematic diagram of the structure of the threaded pin of the utility model, as shown in the figure: Example

[0023] The utility model correction tool is used for correcting the angle formed when the flange 4 and the adapter 5 are welded, and comprises a base 3, a slider 2 and a threaded pin 3; the base 1 is clamped by a vise, a cross groove 11 is provided on the base 1, and the cross groove 11 is arranged as two orthogonal crosses; the bottom of the slider 2 is a slide seat, the cross section of the cross groove 11 is a T-shaped slide groove 12, and the cross section of the slide seat at the bottom of the slider 2 is a T-shaped seat 21, and the T-shaped seat 21 slides in the T-shaped slide groove 12.

[0024] A pin hole 22 is provided on the upper part of the slider 2, and the bottom of the threaded pin 3 is threaded and installed in cooperation with the threaded hole. The diameter and length of the threaded pin 3 match the aperture and thickness of the flange 4 to be installed. The slider 2 includes four pieces, which are installed on the base 3 and correspondingly positioned with the mounting holes on the circumference of the flange 4, and the center hole of the flange 4 is installed with the adapter 5 to be welded.

[0025] The angle formed by the adapter 5 and the flange holes on the circumference of the flange 4 is adjusted by a wrench before welding. Example

[0026] The difference from the first embodiment is that a plurality of cross grooves 11 are arranged crosswise at any angle.

[0027] Figure 5 This is a schematic diagram of the installation and correction of the flange and adapter to be welded in the utility model. Figure 6 This is a top view of the installation and correction of the flange and adapter to be welded in the utility model, as shown in the figure:

[0028] When in use, first slide the bottom slide seat of the slider 2 in the T-shaped slide groove 12, then select the threaded pin 3 of appropriate diameter and length according to the hole diameter and thickness of the flange 4 to be installed, and then align the mounting hole on the circumference of the flange 4 to be corrected with the threaded hole and fix it with the threaded pin 3, then clamp the base 1 with a vise, and finally install the adapter 5 to be welded in the center hole of the flange 4, and rotate the adapter 5 with a wrench to correct the angle formed when the flange 4 and the adapter 5 are welded, thereby completing the correction of the size and angle of the flange mounting hole.

[0029] By using this welding flange correction tool, after the flange 4 and the adapter 5 are welded, while correcting to the position required by the drawing, it also prevents the flange from being damaged and repaired due to abnormal correction, thereby improving the correction efficiency and the qualified rate of welding.

Claims

1. A correction tool for flange welding, characterized in that: The invention is used for correcting the angle formed when welding a flange (4) and an adapter (5), and comprises a base (1), a slider (2) and a threaded pin (3); the base (1) is provided with a cross groove (11), the bottom of the slider (2) is a slide seat, the slide seat slides in the cross groove (11), the upper part of the slider (2) is provided with a pin hole (22), the bottom of the threaded pin (3) is provided with a thread, and is installed in cooperation with the threaded hole; the slider (2) comprises four pieces, which are installed on the base (1) and correspondingly positioned with the installation holes on the circumference of the flange (4), and the center hole of the flange (4) is installed with the adapter (5) to be welded.

2. The correction tool for flange welding according to claim 1 is characterized in that: The cross section of the cross groove (11) is a T-shaped slide groove (12), and the cross section of the slide seat at the bottom of the slider (2) is a T-shaped seat (21), and the T-shaped seat (21) slides in the T-shaped slide groove (12).

3. The correction tool for flange welding according to claim 1 is characterized in that: The cross grooves (11) are arranged to cross at any angle or to cross orthogonally.

4. The correction tool for flange welding according to claim 1 is characterized in that: The cross grooves (11) shown are two or more crossing grooves.

5. The correction tool for flange welding according to claim 1, characterized in that: The base (1) is clamped with a vise.

6. The correction tool for flange welding according to claim 1, characterized in that: The angle formed by the adapter (5) and the flange (4) hole on the circumference of the flange (4) is adjusted by a wrench before welding.

7. The correction tool for flange welding according to claim 1 is characterized in that: The diameter and length of the threaded pin (3) match the hole diameter and thickness of the flange (4) to be installed.