Drilling device for valve production

By introducing a longitudinal displacement base and a horizontal steering mechanism into the drilling device, automatic adjustment of the valve body processing fixture is achieved, which solves the problem that the drilling device in the prior art is difficult to automatically adjust the valve opening position at a low cost, and reduces the complexity of operation Sex and cost.

CN222154645UActive Publication Date: 2024-12-13JIANGSU TIANXUAN PETROLEUM EQUIP CO LTD
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Patent Information

Application Number
CN202420780317.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2024-12-13
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

The existing drilling device for valve production is difficult to automatically adjust the valve opening position at low cost, and it is cumbersome to operate and costly.

Method used

A drilling device including a position adjustment base and a drilling mechanism is designed, and the front and rear position adjustment and rotation angle adjustment of the valve body processing clamp can be achieved through a longitudinal displacement base and a horizontal steering mechanism, so that each point on the valve body end surface can be Move directly below the drill bit of the drilling rig to automatically adjust the opening position.

Benefits of technology

The function of automatically adjusting the opening position in valve production is realized, reducing the cost of use and avoiding the disassembly of the valve body.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a drilling device for valve production, which belongs to the technical field of drilling devices and comprises a position adjusting base and a drilling mechanism, the position adjusting base comprises a longitudinal displacement base, a horizontal steering mechanism is longitudinally and slidably arranged on the longitudinal displacement base, a mounting plate is rotatably arranged on the horizontal steering mechanism, and the drilling mechanism is arranged on the mounting plate. A valve body machining clamp is fixedly arranged on the mounting plate, the drilling mechanism comprises a door frame, and a drilling machine is fixedly mounted on the door frame. Therefore, front-back position adjustment and rotation angle adjustment of the valve body fixedly installed on the valve body machining clamp can be achieved through the arranged longitudinal displacement base and the arranged horizontal steering mechanism, so that each point on the end face of the valve body can be moved to the position under a drill bit of a drilling machine, and automatic adjustment of the tapping position is achieved.
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Description

Technical Field

[0001] The utility model relates to a drilling device, in particular to a drilling device for valve production, belonging to the technical field of drilling devices. Background Art

[0002] Valves are pipe accessories used to open and close pipelines, control flow direction, and adjust and control the parameters (temperature, pressure, and flow) of the conveying medium. According to their functions, they can be divided into shut-off valves, check valves, regulating valves, etc. Valves are control components in fluid conveying systems, with functions such as shut-off, regulation, diversion, prevention of backflow, pressure stabilization, diversion, or overflow pressure relief. Valves used in fluid control systems, from the simplest shut-off valves to various valves used in extremely complex automatic control systems, have a wide variety of varieties and specifications. During the production process of the valve, it is necessary to open a hole at the end of the valve body to facilitate the fixed connection between the valve and the pipe end. Therefore, a drilling device is required to process the valve during the production and processing of the valve.

[0003] Existing drilling devices for valve production usually use a clamp to fix the valve, and then use a drilling device to perform the drilling work. However, the hole opening positions of different valves are not the same. Therefore, it is necessary to frequently adjust the relative position between the clamp and the drill bit during use, and the operation is relatively cumbersome. It is true that there are some drilling devices that can automatically adjust the hole opening position, but the cost of use is usually high. Therefore, in view of the above problem, a drilling device for valve production is proposed. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a drilling device for valve production, which can realize automatic adjustment of the valve opening position in a relatively simple structural form, so that the drilling device has strong applicability and there is no need to disassemble the valve body during the adjustment process, thereby solving the technical problem that the drilling device in the prior art is difficult to realize automatic adjustment of the valve opening position at low cost.

[0005] In order to solve the above problems, the following technical solutions are provided:

[0006] A drilling device for valve production is designed, including a position adjustment base and a drilling mechanism, the position adjustment base includes a longitudinal displacement base, a horizontal steering mechanism is longitudinally slidably arranged on the longitudinal displacement base, a mounting plate is rotatably arranged on the horizontal steering mechanism, a valve body processing fixture is fixedly arranged on the mounting plate, and the drilling mechanism includes a door frame, and a drilling machine is fixedly installed on the door frame.

[0007] In the above-mentioned structural form, the longitudinal displacement base and the horizontal steering mechanism can respectively realize the front and rear position adjustment and rotation angle adjustment of the valve body fixedly installed on the valve body processing fixture, so that every point on the end face of the valve body can be moved to just below the drill bit of the drilling machine, thereby realizing automatic adjustment of the hole opening position.

[0008] Furthermore, the horizontal steering mechanism includes a first base plate, a transmission shaft is rotatably arranged on the first base plate, the top end of the transmission shaft is fixedly connected to the mounting plate, a worm gear is fixedly arranged on the transmission shaft, a mounting cover is fixedly provided on the first base plate, a worm is rotatably connected to the mounting cover, and the worm is meshingly connected to the worm wheel.

[0009] The above-mentioned structural form can drive the worm wheel to rotate by the worm, thereby driving the mounting plate of the valve body processing fixture to rotate.

[0010] Furthermore, an upper connecting ring is fixedly provided on the lower end surface of the mounting plate, a connecting bearing is provided on the outer fixed sleeve of the upper connecting ring, a lower connecting ring is fixedly provided on the mounting cover, the lower connecting ring is fixedly connected to the outer ring of the connecting bearing, a steering drive motor is fixedly provided on the upper end surface of the mounting plate, and the output shaft of the steering drive motor is fixedly connected to the worm gear.

[0011] In the above-mentioned structure, the structure in which the upper connecting ring and the lower connecting ring are rotatably connected via the connecting bearing can realize the rotatable connection between the mounting plate and the mounting cover, and can share most of the load borne by the transmission shaft in this way.

[0012] Furthermore, the longitudinal displacement base includes a second bottom plate, a slide rail is fixedly provided on the upper surface of the second bottom plate, a slider is slidably provided in the slide rail, and the upper surface of the slider is fixedly connected to the first bottom plate.

[0013] In the above structural form, the sliding form of the slider can ensure that the first base plate fixed thereto can move forward and backward along a straight line.

[0014] Furthermore, mounting plates are fixedly provided at both ends of the slide rail, a screw rod is rotatably provided between the mounting plates, the screw rod passes through the slider and is threadedly connected thereto, a longitudinal drive motor is fixedly provided on the second base plate, and the output shaft of the longitudinal drive motor is fixedly connected to the screw rod.

[0015] The above-mentioned structural form can drive the lead screw to rotate by a longitudinal driving motor, so that the slider threadably connected to the lead screw can slide forward and backward along the slide rail.

[0016] Furthermore, wheel rails are fixedly arranged on both sides of the upper end surface of the second bottom plate, and a plurality of rollers are rotatably arranged on both sides of the lower end surface of the first bottom plate.

[0017] The above structural form can improve the smoothness of the first bottom plate during sliding.

[0018] Furthermore, the valve body processing fixture includes an end clamp block and a clamping piece, the lower side of the end clamp block is fixedly connected to a connecting block, the bottom of the connecting block is fixedly connected to a mounting plate, both sides of the clamping piece are fixedly connected to threaded rods, a through hole is opened on the end clamp block and the ends of the threaded rods are threadedly connected to fastening nuts.

[0019] The above-mentioned structural form can achieve installation and fixation of the valve body structure by relying on the clamping force between the end clamp block and the clamping piece, thereby preventing the valve body structure from being offset during the processing.

[0020] Furthermore, two symmetrically arranged reinforcement strips are fixedly provided on the upper end surface of the mounting plate.

[0021] The above structural form can enhance the overall strength and rigidity of the mounting plate and prevent it from being deformed due to bearing a large load.

[0022] Compared with the prior art, the beneficial effects of the utility model are:

[0023] In the utility model, the longitudinal displacement base and the horizontal steering mechanism are respectively capable of realizing front and rear position adjustment and rotation angle adjustment of the valve body fixedly mounted on the valve body processing fixture, so that each point on the end face of the valve body can be moved to just below the drill bit of the drilling machine, thereby realizing automatic adjustment of the hole opening position. The longitudinal displacement base and the horizontal steering mechanism have simple structures, so that the overall device can realize automatic adjustment of the hole opening position while having a low use cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0025] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0026] Figure 2 This is a schematic diagram of the position adjustment base structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the horizontal steering mechanism of the utility model;

[0028] Figure 4 This is a schematic diagram of the longitudinal displacement base structure of the utility model;

[0029] Figure 5 It is a schematic diagram of the valve body processing fixture structure of the utility model.

[0030] In the figure: 1. position adjustment base; 11. longitudinal displacement base; 111. second base plate; 112. slide rail; 113. slider; 114. mounting plate; 115. screw rod; 116. longitudinal drive motor; 117. wheel rail; 12. horizontal steering mechanism; 121. first base plate; 122. transmission shaft; 123. worm gear; 124. mounting cover; 125. worm; 126. lower connecting ring; 127. connecting bearing; 128. steering drive motor; 129. roller; 13. mounting plate; 131. upper connecting ring; 132. reinforcement strip; 14. valve body processing fixture; 141. end clamp block; 142. clamping plate; 143. connecting block; 144. threaded rod; 145. fastening nut; 2. drilling mechanism; 21. door frame; 22. drilling machine. DETAILED DESCRIPTION

[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0032] like Figure 1 - Figure 2 As shown, the present embodiment provides a drilling device for valve production, comprising a position adjustment base 1 and a drilling mechanism 2, the position adjustment base 1 comprising a longitudinal displacement base 11, a horizontal steering mechanism 12 is longitudinally slidably arranged on the longitudinal displacement base 11, a mounting plate 13 is rotatably arranged on the horizontal steering mechanism 12, a valve body processing fixture 14 is fixedly arranged on the mounting plate 13, the drilling mechanism 2 comprises a door frame 21, a drilling machine 22 is fixedly installed on the door frame 21, the longitudinal displacement base 11 can drive the horizontal steering mechanism 12 to move forward and backward, and the horizontal steering mechanism 12 can drive the mounting plate 13 to rotate in a horizontal plane, thereby realizing the front and rear position adjustment and rotation angle adjustment of the valve body fixedly installed on the valve body processing fixture 14, so that each point on the end face of the valve body can be moved to the position directly below the drill bit of the drilling machine 22, thereby realizing automatic adjustment of the hole opening position.

[0033] like Figure 3 As shown, the horizontal steering mechanism 12 includes a first base plate 121, on which a transmission shaft 122 is rotatably provided, the top of the transmission shaft 122 is fixedly connected to the mounting plate 13, a worm gear 123 is fixedly provided on the transmission shaft 122, a mounting cover 124 is fixedly provided on the first base plate 121, a worm 125 is rotatably connected to the mounting cover 124, and the worm 125 is meshingly connected to the worm gear 123. The above-mentioned structural form can drive the worm wheel 123 to rotate by the worm 125, and the rotation of the worm wheel 123 will drive the transmission shaft 122 fixedly connected thereto to rotate, thereby driving the mounting plate 13 on which the valve body processing fixture 14 is installed to rotate, so that the valve body fixedly installed by the valve body processing fixture 14 rotates.

[0034] like Figure 3As shown, an upper connecting ring 131 is fixedly provided on the lower end surface of the mounting plate 13, and a connecting bearing 127 is fixedly sleeved outside the upper connecting ring 131. A lower connecting ring 126 is fixedly provided on the mounting cover 124, and the lower connecting ring 126 is fixedly connected to the outer ring of the connecting bearing 127. A steering drive motor 128 is fixedly provided on the upper end surface of the mounting plate 13, and the output shaft of the steering drive motor 128 is fixedly connected to the worm 125. In the above-mentioned structural form, the structural form in which the upper connecting ring 131 and the lower connecting ring 126 are rotatably connected through the connecting bearing 127 can realize the rotatable connection between the mounting plate 13 and the mounting cover 124, and can share most of the load borne by the transmission shaft 122 in this way.

[0035] like Figure 4 As shown, the longitudinal displacement base 11 includes a second bottom plate 111, a slide rail 112 is fixedly provided on the upper end surface of the second bottom plate 111, a slider 113 is slidably provided in the slide rail 112, the upper end surface of the slider 113 is fixedly connected to the first bottom plate 121, and the sliding form of the slider 113 can ensure that the first bottom plate 121 fixed thereto can move forward and backward along a straight line, mounting plates 114 are fixedly provided at both ends of the slide rail 112, a screw rod 115 is rotatably provided between the mounting plates 114, the screw rod 115 passes through the slider 113 and is threadedly connected thereto, a longitudinal drive motor 116 is fixedly provided on the second bottom plate 111, and the output shaft of the longitudinal drive motor 116 is fixedly connected to the screw rod 115. The above-mentioned structural form can make the slider 113 threadably connected to the screw rod 115 slide forward and backward along the slide rail 112 in a manner that the longitudinal drive motor 116 drives the screw rod 115 to rotate.

[0036] like Figure 3-4 As shown, wheel rails 117 are fixedly arranged on both sides of the upper end surface of the second bottom plate 111, and a plurality of rollers 129 are rotatably arranged on both sides of the lower end surface of the first bottom plate 121. The above structure can improve the smoothness of the first bottom plate 121 during sliding.

[0037] like Figure 5 As shown, the valve body processing fixture 14 includes an end clamping block 141 and a clamping piece 142, a connecting block 143 is fixedly connected to the lower side of the end clamping block 141, the bottom of the connecting block 143 is fixedly connected to the mounting plate 13, threaded rods 144 are fixedly connected to both sides of the clamping piece 142, a through hole is opened on the end clamping block 141 and a fastening nut 145 is threadedly connected to the end of the threaded rod 144. The above-mentioned structural form can rely on the clamping force between the end clamping block 141 and the clamping piece 142 to achieve the installation and fixation of the valve body structure, thereby avoiding its displacement during the processing process.

[0038] like Figure 3 As shown, two symmetrically arranged reinforcing strips 132 are fixedly provided on the upper end surface of the mounting plate 13. The above-mentioned structural form can enhance the overall strength and rigidity of the mounting plate 13 and prevent it from being deformed due to bearing a large load.

[0039] The use principle and use process of the utility model are as follows: the valve body is installed and fixed by the valve body processing fixture 14, and then the steering drive motor 128 can drive the worm 125 to drive the worm wheel 123 to rotate. When the worm wheel 123 rotates, it will drive the transmission shaft 122 fixedly connected to it to rotate, and then drive the mounting plate 13 on which the valve body processing fixture 14 is installed to rotate, so that the valve body fixedly installed on the valve body processing fixture 14 rotates. At the same time, the longitudinal drive motor 116 can drive the screw rod 115 to rotate, so that the slider 113 threadedly connected to the screw rod 115 slides back and forth along the slide rail 112, so that the horizontal steering mechanism 12 as a whole can be displaced back and forth, so that the valve body fixedly installed on the valve body processing fixture 14 can be displaced back and forth. In summary, the front and rear position adjustment and rotation angle adjustment of the valve body fixedly installed on the valve body processing fixture 14 can be realized, so that each point on the end face of the valve body can be moved to the bottom of the drill bit of the drilling machine 22, so as to realize the automatic adjustment of the hole opening position, and the valve body does not need to be disassembled during the adjustment process.

[0040] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0041] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0042] The present invention is described above in conjunction with specific implementation methods, but it should be clear to those skilled in the art that these descriptions are exemplary and are not intended to limit the scope of protection of the present invention. Those skilled in the art can make various modifications and variations to the present invention based on the spirit and principles of the present invention, and these modifications and variations are also within the scope of the present invention.

Claims

1. A drilling device for valve production, comprising a position adjustment base (1) and a drilling mechanism (2), characterized in that: The position adjustment base (1) comprises a longitudinal displacement base (11), a horizontal steering mechanism (12) is longitudinally slidably arranged on the longitudinal displacement base (11), a mounting plate (13) is rotatably arranged on the horizontal steering mechanism (12), a valve body processing fixture (14) is fixedly arranged on the mounting plate (13), and the drilling mechanism (2) comprises a door frame (21), and a drilling machine (22) is fixedly mounted on the door frame (21).

2. A drilling device for valve production according to claim 1, characterized in that: The horizontal steering mechanism (12) comprises a first base plate (121), a transmission shaft (122) is rotatably arranged on the first base plate (121), the top end of the transmission shaft (122) is fixedly connected to the mounting plate (13), a worm gear (123) is fixedly arranged on the transmission shaft (122), a mounting cover (124) is fixedly provided on the first base plate (121), a worm (125) is rotatably connected to the mounting cover (124), and the worm (125) is meshingly connected to the worm gear (123).

3. A drilling device for valve production according to claim 2, characterized in that: An upper connecting ring (131) is fixedly arranged on the lower end surface of the mounting plate (13), a connecting bearing (127) is fixedly sleeved outside the upper connecting ring (131), a lower connecting ring (126) is fixedly arranged on the mounting cover (124), the lower connecting ring (126) is fixedly connected to the outer ring of the connecting bearing (127), a steering drive motor (128) is fixedly arranged on the upper end surface of the mounting plate (13), and an output shaft of the steering drive motor (128) is fixedly connected to the worm (125).

4. A drilling device for valve production according to claim 2, characterized in that: The longitudinal displacement base (11) comprises a second bottom plate (111), the upper end surface of the second bottom plate (111) being fixedly provided with a slide rail (112), a slider (113) being slidably provided in the slide rail (112), and the upper end surface of the slider (113) being fixedly connected to the first bottom plate (121).

5. A drilling device for valve production according to claim 4, characterized in that: Mounting plates (114) are fixedly provided at both ends of the slide rail (112), a screw rod (115) is rotatably provided between the mounting plates (114), the screw rod (115) passes through the slider (113) and is threadedly connected thereto, a longitudinal drive motor (116) is fixedly provided on the second bottom plate (111), and an output shaft of the longitudinal drive motor (116) is fixedly connected to the screw rod (115).

6. A drilling device for valve production according to claim 4, characterized in that: Wheel rails (117) are fixedly arranged on both sides of the upper end surface of the second bottom plate (111), and a plurality of rollers (129) are rotatably arranged on both sides of the lower end surface of the first bottom plate (121).

7. A drilling device for valve production according to claim 1, characterized in that: The valve body processing fixture (14) comprises an end clamping block (141) and a clamping piece (142); a connecting block (143) is fixedly connected to the lower side of the end clamping block (141); the bottom of the connecting block (143) is fixedly connected to the mounting plate (13); threaded rods (144) are fixedly connected to both sides of the clamping piece (142); a through hole is provided on the end clamping block (141) and a fastening nut (145) is threadedly connected to the end of the threaded rod (144).

8. A drilling device for valve production according to claim 1, characterized in that: Two symmetrically arranged reinforcement strips (132) are fixedly provided on the upper end surface of the mounting plate (13).