Efficient casting cutting machine clamping mechanism

By using the pneumatic clamping frame and adaptive groove jaw design in the casting cutting machine, the problem of easy displacement of the mold during the cutting process is solved, cutting efficiency and safety are improved, and a stable clamping effect is achieved.

CN222154776UActive Publication Date: 2024-12-13SICHUAN ZHONGCHEN PRECISION CASTING CO LTD
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Patent Information

Application Number
CN202420874622.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-13
Estimated Expiration
2034-04-25

AI Technical Summary

Technical Problem

In investment casting, there is a lack of a stable clamping device during the mold cutting process, which leads to the displacement of the mold, reduces the convenience of operation and cutting efficiency, and poses safety hazards.

Method used

An efficient casting cutting machine clamping mechanism is designed, using the pneumatic structure in the clamping frame and adaptive groove jaws to achieve rapid clamping and adjustment of locking through the cylinder and the afterburning lever to ensure stable clamping of the mold. .

Benefits of technology

The cutting efficiency, quality and safety are improved, and the clamping angle is adjusted to avoid mold shaking and safety hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient clamping mechanism of a casting cutting machine, which comprises a clamping frame for clamping a casting module, the clamping frame comprises an air cylinder arranged in the clamping frame, a connector connected with the air cylinder, a stress application lever rotationally connected with the connector, a clamping arm rotationally connected with the stress application lever and a self-adaptive groove clamping jaw rotationally arranged at the front end of the clamping arm. The clamping arm rotates in the clamping frame to drive the self-adaptive groove clamping jaw to move so as to clamp the casting module, and the adjusting locking part comprises an adjusting arm arranged at one end of the clamping frame and an adjusting rod rotationally connected with the adjusting arm. By arranging the clamping frame, a casting module can be rapidly clamped through a pneumatic structure in the clamping frame, and the adjusting locking part can be pneumatically locked after the cutting angle of the clamping frame is adjusted, so that the working efficiency, the cutting quality and the safety of cutting operation are greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cutting equipment, in particular to a high-efficiency clamping mechanism for a casting cutting machine. Background Art

[0002] In the known precision casting process, several wax modules are placed on a runner, a layer of sand shell film is made on the surface of the wax mold, and then the wax mold is melted, and then the molten metal is poured. When the rough casting is completed, the sand shell mold used for casting is removed, presenting a structure in which several finished castings are connected on two or four sides of a runner, and a conical pouring cup is left at one end of the runner. Therefore, the work after removing the sand shell is to cut it off from the runner. The mold structure of investment casting is complex and changeable, and the mold cutting operation is arduous and labor-intensive, and there are certain safety hazards. Therefore, mold cutting has always been a long-standing problem in the investment casting industry, and there are many problems.

[0003] For example, when performing the investment casting mold cutting process, a special clamping device is not normally used to fix the mold. The usual practice is to randomly place the mold on a simple iron bracket, which obviously lacks sufficient stability and precision. During the operation, the mold is prone to displacement due to the lack of effective fixation, so that the operator has to often use the foot to apply external force to keep the mold temporarily still. This greatly reduces the convenience of the operation and has a negative impact on the cutting efficiency. This temporary and irregular operation method has significant potential safety hazards. Utility Model Content

[0004] The purpose of the utility model is to provide an efficient casting cutting machine clamping mechanism to solve the problem that in most cases when cutting investment casting molds, there is basically no clamping, and the mold group is simply placed on a simple iron frame, which inevitably makes it unstable during cutting. Therefore, sometimes the mold group has to be stabilized by feet, which is very inconvenient to operate, has low cutting efficiency, and even has certain safety hazards.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient casting cutting machine clamping mechanism, comprising a clamping frame, the clamping frame comprising a clamping arm rotatably arranged inside the clamping frame and an adaptive groove claw rotatably arranged at the front end of the clamping arm, the clamping arm rotates inside the clamping frame to drive the adaptive groove claw to move for clamping the casting mold.

[0006] By adopting the above technical solution, the casting module can be quickly clamped through the pneumatic structure inside the clamping frame, and the adjustable locking part can be pneumatically locked after adjusting the cutting angle of the clamping frame, thereby greatly improving the work efficiency, cutting quality and safety of the cutting operation.

[0007] Preferably, the clamping frame comprises a cylinder arranged inside the clamping frame, a connecting head connected to the cylinder, a force-applying lever rotatably connected to the connecting head, and a clamping arm rotatably connected to the force-applying lever.

[0008] By adopting the above technical solution, the connecting head can be pushed to move by the cylinder, so that the connecting head drives the force lever to rotate, and the force lever drives the clamping arm to rotate to clamp the object.

[0009] Preferably, the clamping frame includes a clamping arm and an adaptive groove claw rotatably connected to the end of the clamping arm. The clamping arms are provided with two, and the middle parts of the two clamping arms are rotatably arranged inside the clamping frame by interlacing the rotating shaft, and the front end of the clamping arm is provided with a rotatable adaptive groove claw.

[0010] By adopting the above technical solution, when the clamping arm clamps an object, the object can be firmly clamped and fixed by the rotation of the adaptive groove claw.

[0011] Preferably, two force-adding levers are provided, one end of the two force-adding levers is rotatably connected to the same connector, and the other end of the two force-adding levers is rotatably connected to the end of a clamping arm.

[0012] By adopting the above technical solution, the connecting head can drive the two force levers to rotate simultaneously when moving.

[0013] Preferably, the adaptive groove clamping claw is provided with an adaptive groove clamping socket, and one end of the clamping frame close to the adaptive groove clamping claw is provided with a cylindrical auxiliary clamping ejector rod.

[0014] By adopting the above technical solution, the adaptive groove claws can cooperate with the auxiliary clamping ejector rod, which can conveniently, quickly and firmly grasp the remnants of the casting mold pouring cup, and has great versatility.

[0015] Preferably, an adjustment locking portion is provided at one end of the clamping frame, and the adjustment locking portion includes an adjustment arm provided at one end of the clamping frame and an adjustment rod rotatably connected to the adjustment arm, the adjustment rod is fixed to the end of the clamping frame by bolts, and a circular turning handle is provided at the end of the adjustment rod away from the clamping frame.

[0016] By adopting the above technical solution, the clamping angle of the clamping frame can be adjusted by rotating the adjusting rod.

[0017] Preferably, the adjustment locking part comprises an airway arranged inside the adjustment arm, a plunger slidably arranged inside the airway and a compressed air interface arranged at the top of the airway. A rubber pad is arranged at the bottom of the plunger, and the rubber pad at the bottom of the plunger abuts against the adjustment arm.

[0018] By adopting the above technical solution, the compressed air interface can be connected to the high-pressure air pump through the air pipe, and the plunger can be pushed to move by gas, so that the clamping frame can be locked and fixed to prevent shaking.

[0019] Compared with the prior art, the beneficial effects of the utility model are:

[0020] 1. By providing a clamping frame, the casting module can be quickly clamped through the pneumatic structure inside the clamping frame, and the adjustable locking part can be pneumatically locked after adjusting the cutting angle of the clamping frame, thereby greatly improving the work efficiency, cutting quality and safety of the cutting operation;

[0021] 2. By setting up the adjustment locking part, after the casting module is clamped and fixed, the clamping angle of the clamping frame can be adjusted by rotating the adjustment rod, and the compressed air interface set at the top of the adjustment locking part is connected to the high-pressure air pump through the air pipe, and the gas can push the plunger inside the airway to move, so that the plunger can abut against the adjustment arm, and the clamping frame can be locked and fixed to prevent shaking. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of this application;

[0023] Figure 2 This is a schematic diagram of the overall side cross-sectional structure of this application;

[0024] Figure 3 This is a schematic diagram of the structure of the casting module for releasing the clamping mechanism of this application;

[0025] Figure 4 This is a schematic diagram of the cross-sectional structure of the clamping mechanism of this application;

[0026] Figure 5 For this application Figure 2 Enlarged structural diagram at A in the middle.

[0027] In the figure: 1. Clamping frame; 101. Cylinder; 102. Connector; 103. Force lever; 104. Clamping arm; 105. Adaptive groove claw; 106. Auxiliary clamping push rod; 2. Adjustment locking part; 201. Adjustment arm; 202. Adjustment rod; 203. Airway; 204. Plunger; 205. Compressed air interface; 3. Casting module. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] Embodiment 1

[0030] See also Figure 1 , Figure 2 and Figure 3 , the utility model provides a technical solution: an efficient casting cutting machine clamping mechanism, comprising a clamping frame 1 and an adjusting locking part 2;

[0031] The clamping frame 1 is used to clamp the casting mold 3. In order to facilitate rapid operation, the scheme adopts a rapid pneumatic clamping mechanism. A cylinder 101 is arranged inside the clamping frame 1. A connecting head 102 is arranged at one end of the cylinder 101. In order to increase the clamping and make the structure compact and reduce the volume of the cylinder 101, a lever force design is adopted. Two force levers 103 are rotatably arranged on the connecting head 102. Two clamping arms 104 are arranged inside the clamping frame 1. The other ends of the two force levers 103 are rotatably connected to the end of a clamping arm 104. The middle parts of the two clamping arms 104 are rotatably arranged inside the clamping frame 1 by the rotating shaft. The adjusting locking part 2 is arranged at one end of the clamping frame 1 for adjusting the angle of the clamping frame 1. The adjusting rod 202 is fixed to the end of the clamping frame 1 by bolts. A circular turning handle is arranged at the end of the adjusting rod 202 away from the clamping frame 1, which can be adjusted by By rotating the adjusting rod 202, the clamping angle of the clamping frame 1 can be adjusted. The pneumatic structure inside the clamping frame 1 can be used to quickly clamp the casting module 3. The output pressure of the compressed air is 0.8MPa, the designed piston diameter is 80mm, and the direct output power of the cylinder 101 is about 400 kg. It can be magnified 2.5 to 4 times by lever force. Affected by the size of the pouring cup of the casting module 3, the output clamping force can reach 800 to 2200 kg. The force of the adaptive groove claw 105 is 600 to 1600 kg. After deducting the lever effect, the casting module 3 of 100 to 150 kg can be clamped, which meets the clamping requirements during cutting. The adjusting locking part 2 can be pneumatically locked after adjusting the cutting angle of the clamping frame 1, thereby greatly improving the work efficiency, cutting quality and safety of the cutting operation.

[0032] Embodiment 2

[0033] See also Figure 2 , Figure 3 and Figure 4, the utility model provides a technical solution: an efficient casting cutting machine clamping mechanism, including a clamping frame 1, a clamping arm 104, an adaptive groove claw 105 and an auxiliary clamping mandrel 106;

[0034] A rotatable adaptive groove claw 105 is provided at the front end of the clamping arm 104, and the cylinder 101 can be used to push the connecting head 102 to move, so that the connecting head 102 drives the force lever 103 to rotate, and the force lever 103 drives the clamping arm 104 to rotate to clamp the object. The front end of the adaptive groove claw 105 adopts an adaptive groove bayonet, and a cylindrical auxiliary clamping push rod 106 is provided at one end of the clamping frame 1 close to the adaptive groove claw 105. With the assistance of the auxiliary clamping push rod 106, the module pouring cup remnants can be grasped conveniently, quickly and firmly, and it has great versatility.

[0035] Embodiment 3

[0036] See also Figure 2 , Figure 3 and Figure 5 , the utility model provides a technical solution: an efficient casting cutting machine clamping mechanism, including a clamping frame 1, a clamping arm 104, an adaptive groove claw 105 and an auxiliary clamping mandrel 106;

[0037] Three air channels 203 are arranged inside the adjusting arm 201, and a plunger 204 is slidably arranged inside the air channel 203. A rubber pad is arranged at the bottom of the plunger 204, and the rubber pad at the bottom of the plunger 204 abuts against the adjusting arm 201. A compressed air interface 205 is arranged on the top of the air channel 203. By connecting the compressed air interface 205 to the high-pressure air pump through an air pipe, the plunger 204 can be pushed to move by gas, so that the clamping frame 1 can be locked and fixed to prevent shaking.

[0038] Working principle: First, place the casting module 3 to be clamped between the two adaptive groove claws 105, then start the cylinder 101, and push the connecting head 102 to move through the cylinder 101, so that the connecting head 102 drives the two force levers 103 to rotate, so that the force levers 103 drive the clamping arm 104 to rotate and clamp the object. The front end of the clamping arm 104 is provided with a rotatable adaptive groove claw 105. When the clamping arm 104 clamps the object, the object can be firmly clamped and fixed by the rotation of the adaptive groove claw 105. When the casting module 3 is clamped by the adaptive groove claw 105, the auxiliary clamping push rod 106 will also firmly support the casting module 3, thereby improving the clamping firmness of the casting module 3, thereby greatly improving the work efficiency, cutting quality and safety of cutting operations;

[0039] Secondly, by setting up the adjusting locking part 2, after the casting mold 3 is clamped and fixed, the clamping angle of the clamping frame 1 can be adjusted by rotating the adjusting rod 202, and by connecting the compressed air interface 205 set at the top of the adjusting locking part 2 to the high-pressure air pump through the air pipe, the gas can push the plunger 204 inside the airway 203 to move, so that the plunger 204 can abut against the adjusting arm 201, and the clamping frame 1 can be locked and fixed to prevent shaking.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient casting cutting machine clamping mechanism, characterized in that: The clamping frame comprises a clamping arm rotatably arranged inside the clamping frame and an adaptive groove claw rotatably arranged at the front end of the clamping arm. The clamping arm rotates inside the clamping frame to drive the adaptive groove claw to move for clamping the casting mold set.

2. According to claim 1, a high-efficiency casting cutting machine clamping mechanism is characterized in that: The clamping frame comprises a cylinder arranged inside the clamping frame, a connecting head connected to the cylinder, a force-applying lever rotatably connected to the connecting head, and a clamping arm rotatably connected to the force-applying lever.

3. According to claim 2, an efficient casting cutting machine clamping mechanism is characterized in that: The clamping frame includes a clamping arm and an adaptive groove claw rotatably connected to the end of the clamping arm. Two clamping arms are provided, and the middle parts of the two clamping arms are rotatably arranged inside the clamping frame by being inserted by a rotating shaft. A rotatable adaptive groove claw is provided at the front end of the clamping arm.

4. The efficient casting cutting machine clamping mechanism according to claim 2 is characterized in that: Two force-adding levers are provided, one end of the two force-adding levers is rotatably connected to the same connector, and the other end of the two force-adding levers is rotatably connected to the end of a clamping arm.

5. The efficient casting cutting machine clamping mechanism according to claim 3 is characterized in that: The self-adaptive groove clamping claw is provided with a self-adaptive groove clamping mouth, and one end of the clamping frame close to the self-adaptive groove clamping claw is provided with a cylindrical auxiliary clamping top rod.

6. The efficient casting cutting machine clamping mechanism according to claim 1, characterized in that: An adjustment locking portion is provided at one end of the clamping frame, and the adjustment locking portion includes an adjustment arm provided at one end of the clamping frame and an adjustment rod rotatably connected to the adjustment arm. The adjustment rod is fixed to the end of the clamping frame by bolts, and a circular turning handle is provided at one end of the adjustment rod away from the clamping frame.

7. The efficient casting cutting machine clamping mechanism according to claim 6 is characterized in that: The adjustment locking part includes an airway arranged inside the adjustment arm, a plunger slidably arranged inside the airway and a compressed air interface arranged at the top of the airway, a rubber pad is arranged at the bottom of the plunger, and the rubber pad at the bottom of the plunger abuts against the adjustment arm.