Valve polishing device

By designing a motor-driven gear system and a valve grinding device for protective devices, the problem of traditional manual grinding is not fine enough, efficient fine grinding and resource saving are achieved, and product quality is improved.

CN222154956UActive Publication Date: 2024-12-13JIANGSU TIANXUAN PETROLEUM EQUIP CO LTD
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Patent Information

Application Number
CN202420887310.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-13
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Traditional manual grinding methods cause the valve flange surface to be not polished fine enough, time-consuming and labor-intensive, and residual burrs affect product quality.

Method used

A valve grinding device including a motor, gear system and protective device is designed to drive the large gears through pinions to achieve finer grinding, and a vent and water tank are used to collect debris, and the protective cover prevents debris from flying.

Benefits of technology

It realizes efficient and fine polishing of the valve surface, saves resources, avoids resource waste and work environment pollution, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222154956U_ABST
Patent Text Reader

Abstract

The utility model discloses a valve polishing device, which relates to the technical field of valve processing and comprises a shell, a motor is fixedly arranged on the side wall of one side of the shell, a first rotating shaft is fixedly arranged at the output end of the motor, an I-shaped polishing wheel is arranged at one end of the first rotating shaft in a threaded manner, a polishing layer is fixedly arranged on the inner side wall of the I-shaped polishing wheel, and a pinion is fixedly arranged on the shaft wall of the first rotating shaft. A second rotating shaft is rotatably arranged on the inner wall of the shell, and the shaft wall of the second rotating shaft is fixedly connected with the large gear. The small gear drives the large gear to rotate to grind the valve more finely, the two gears are used for grinding the surface of the flange valve more finely, due to the fact that the rotating speeds of the two gears are different, the I-shaped grinding wheel rotates by 360 degrees, the valve rotates by 60 degrees, the valve is fully ground, the rotating speed is controlled through the regulation and control panel, and convenience and rapidness are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve processing, in particular to a valve grinding device. Background Art

[0002] Generally, there will be burrs on the surface of valve flange after processing, so it is necessary to polish the surface of the flange to remove the burrs after processing. The traditional polishing method is that workers use polishing tools to polish manually, which not only has low polishing efficiency but also low quality.

[0003] The existing valve flange grinding is mostly done by grinding one side first and then the other side. This is not only time-consuming and labor-intensive, but also requires staff to grind the other side. Moreover, if the grinding is not fine enough, there will be residual burrs on the surface of the flange valve, which seriously affects the product quality. Therefore, we have designed a valve flange grinding device to solve the above problems. Utility Model Content

[0004] In view of the above problems existing in the existing valve polishing device, the present utility model is proposed.

[0005] Therefore, the utility model aims to provide a valve grinding device to solve the problem of insufficient grinding precision.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A valve polishing device comprises a shell, a motor is fixedly provided on a side wall of one side of the shell, a first rotating shaft is fixedly provided on an output end of the motor, a I-shaped grinding wheel is threadedly provided on one end of the first rotating shaft, a polishing layer is fixedly provided on the inner wall of the I-shaped grinding wheel, a small gear is fixedly provided on the shaft wall of the first rotating shaft, a large gear is meshed with one side of the small gear, a second rotating shaft is rotatably provided on the inner wall of the shell, the shaft wall of the second rotating shaft is fixedly connected to the large gear, a fixing rod is fixedly provided on one end of the second rotating shaft, a bearing is fixedly provided on the side wall of the other side of the shell, a third rotating shaft is rotatably provided in the bearing, an elastic telescopic rod is fixedly provided on one end of the third rotating shaft, a collecting device is fixedly provided on the bottom of the shell, a workbench is fixedly provided on the top of the collecting device, and a protective device is fixedly provided on the top of the shell.

[0008] Preferably, the collecting device comprises an air exhaust port and a water tank, the air exhaust port is fixedly provided inside the workbench, the water tank is fixedly provided at the bottom of the air exhaust port, and a water inlet and a water outlet are fixedly provided on the side wall of the water tank.

[0009] Preferably, the protective device comprises an electric cylinder and a protective cover, the electric cylinder is fixedly provided on the top of the shell, the protective cover is fixedly provided on the movable end of the electric cylinder, and recesses are provided on both side walls of the protective cover.

[0010] Preferably, an anti-slip pad is fixedly provided on one end of the elastic telescopic rod and the fixed rod.

[0011] Furthermore, a regulating panel is fixed on a side wall of one side of the shell.

[0012] Preferably, the gear ratio between the large gear and the small gear is 6:1.

[0013] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0014] 1. The utility model adopts a small gear to drive a large gear to rotate and grind the valve more finely. In order to grind the surface of the flange valve more finely, two gears are used. Because the rotation speeds of the two gears are different, the I-shaped grinding wheel rotates 360° and the valve rotates 60°, so the valve is fully polished. The rotation speed is controlled by the control panel, which is very convenient and quick.

[0015] 2. The utility model adopts an exhaust port and a water tank to collect the debris. In order to save resources, the exhaust port is used to suck the debris into the water tank. Over a long period of time, the debris is collected and reused, thereby avoiding the waste of metal resources, preventing the debris from affecting the working environment, and saving the staff's cleaning time.

[0016] 3. The utility model adopts a protective cover to block the grinding debris to prevent the debris from being breathed into the body by the staff and causing harm to the staff. In order not to affect the normal grinding work, recesses are provided on both side walls of the protective cover. When falling, the effect of the recesses will not affect the rotation of the first rotating shaft, the second rotating shaft and the third rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0018] Figure 1 It is a schematic cross-sectional view of the planar structure of the utility model;

[0019] Figure 2 For the utility model Figure 1 A magnified schematic diagram of part A;

[0020] Figure 3 This is a schematic diagram of the planar structure of the I-shaped grinding wheel of the utility model;

[0021] Figure 4 It is a schematic diagram of the number of teeth of the large gear and the small gear of the utility model.

[0022] Description of reference numerals:

[0023] 1. Housing; 2. Motor; 3. First rotating shaft; 4. I-shaped grinding wheel; 5. Grinding layer; 6. Small gear; 7. Large gear; 8. Second rotating shaft; 9. Fixed rod; 10. Bearing; 11. Third rotating shaft; 12. Elastic telescopic rod; 13. Workbench; 14. Exhaust vent; 15. Water tank; 16. Water inlet; 17. Drain outlet; 18. Electric cylinder; 19. Protective cover; 20. Notch; 21. Anti-slip pad; 22. Control panel. DETAILED DESCRIPTION

[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0025] The utility model embodiment discloses a valve grinding device.

[0026] The utility model provides Figure 1-4 The valve grinding device shown in the figure comprises a housing 1, a motor 2 is fixedly arranged on the side wall of one side of the housing 1, a first rotating shaft 3 is fixedly arranged on the output end of the motor 2, a I-shaped grinding wheel 4 is threadedly arranged on one end of the first rotating shaft 3, a grinding layer 5 is fixedly arranged on the inner wall of the I-shaped grinding wheel 4, a small gear 6 is fixedly arranged on the shaft wall of the first rotating shaft 3, a large gear 7 is meshed with one side of the small gear 6, a second rotating shaft 8 is rotatably arranged on the inner wall of the housing 1, the shaft wall of the second rotating shaft 8 is fixedly connected to the large gear 7, a fixing rod 9 is fixedly arranged on one end of the second rotating shaft 8, a bearing 10 is fixedly arranged on the side wall of the other side of the housing 1, a third rotating shaft 8 is rotatably arranged in the bearing 10 Shaft 11, an elastic telescopic rod 12 is fixed at one end of the third rotating shaft 11, a collecting device is fixed at the bottom of the shell 1, a workbench 13 is fixed on the top of the collecting device, and a protective device is fixed on the top of the shell 1. The valve is first clamped with the elastic telescopic rod 12, and the protective device is controlled to descend to cover the workbench 13, and the motor 2 is started. The motor 2 controls the first rotating shaft 3 to rotate, and the first rotating shaft 3 controls the I-shaped grinding wheel 4 to rotate. At the same time, the small gear 6 is controlled to drive the large gear 7 to rotate, and the second rotating shaft 8 is driven to rotate. Under the action of clamping the valve, the third rotating shaft 11 rotates at the same time to fully grind the valve.

[0027] In order to collect the debris and avoid wasting resources, e.g. Figure 1 As shown, the collecting device includes an exhaust port 14 and a water tank 15. The exhaust port 14 is fixedly provided inside the workbench 13, the water tank 15 is fixedly provided at the bottom of the exhaust port 14, and a water inlet 16 and a drain port 17 are fixedly provided on the side wall of the water tank 15. When grinding, the generated debris is sucked into the water tank 15 through the exhaust port 14 to avoid waste of metal resources.

[0028] In order to prevent debris from flying around and affecting the working environment, Figure 1As shown, the protective device includes an electric cylinder 18 and a protective cover 19. The electric cylinder 18 is fixedly provided on the top of the shell 1, and the protective cover 19 is fixedly provided on the moving end of the electric cylinder 18. Notches 20 are provided on both side walls of the protective cover 19 to prevent debris from flying around. The notches 20 are provided on both side walls of the protective cover 19. When falling, the notches 20 will not affect the rotation of the first rotating shaft 3, the second rotating shaft 8 and the third rotating shaft 11.

[0029] In order to prevent the valve from falling off during the grinding process, Figure 1-2 As shown, an anti-skid pad 21 is fixedly provided at one end of the elastic telescopic rod 12 and the fixed rod 9 to prevent the valve from falling off during the grinding process.

[0030] Finally, in order to control the speed of motor 2, Figure 1-4 As shown, a regulating panel 22 is fixed on the side wall of the shell 1, and the speed of the motor 2 is controlled by the regulating panel 22 to make the grinding more precise. The gear ratio between the large gear 7 and the small gear 6 is 6:1, and the I-shaped grinding wheel 4 rotates 360° and the valve rotates 60°.

[0031] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A valve polishing device, comprising a housing (1), characterized in that: A motor (2) is fixedly arranged on a side wall of one side of the shell (1); a first rotating shaft (3) is fixedly arranged on an output end of the motor (2); a I-shaped grinding wheel (4) is threadedly arranged on one end of the first rotating shaft (3); a grinding layer (5) is fixedly arranged on the inner wall of the I-shaped grinding wheel (4); a small gear (6) is fixedly arranged on the shaft wall of the first rotating shaft (3); a large gear (7) is meshed on one side of the small gear (6); a second rotating shaft (8) is rotatably arranged on the inner wall of the shell (1); the shaft wall of the second rotating shaft (8) is fixedly connected to the large gear (7); a fixing rod (9) is fixedly arranged on one end of the second rotating shaft (8); a bearing (10) is fixedly arranged on the side wall of the other side of the shell (1); a third rotating shaft (11) is rotatably arranged in the bearing (10); an elastic telescopic rod (12) is fixedly arranged on one end of the third rotating shaft (11); a collecting device is fixedly arranged on the bottom of the shell (1); a workbench (13) is fixedly arranged on the top of the collecting device; and a protective device is fixedly arranged on the top of the shell (1).

2. A valve polishing device according to claim 1, characterized in that: The collecting device comprises an air suction port (14) and a water tank (15); the air suction port (14) is fixedly arranged inside the workbench (13); the water tank (15) is fixedly arranged at the bottom of the air suction port (14); and a water inlet (16) and a water outlet (17) are fixedly arranged on the side wall of the water tank (15).

3. A valve polishing device according to claim 1, characterized in that: The protective device comprises an electric cylinder (18) and a protective cover (19); the electric cylinder (18) is fixedly provided on the top of the housing (1); the protective cover (19) is fixedly provided on the movable end of the electric cylinder (18); and notches (20) are provided on both side walls of the protective cover (19).

4. A valve polishing device according to claim 1, characterized in that: An anti-slip pad (21) is fixedly provided at one end of the elastic telescopic rod (12) and the fixed rod (9).

5. A valve polishing device according to claim 1, characterized in that: A regulating panel (22) is fixed to a side wall of one side of the housing (1).

6. A valve polishing device according to claim 1, characterized in that: The gear ratio between the large gear (7) and the small gear (6) is 6:1.