Grinding machine for automobile parts
By designing a grinder for automotive parts, using infrared sensors and threaded rod systems to realize automatic cyclic rotation of parts and cooling and recycling of grinding wheels, the problems of low grinding efficiency and short service life of grinding wheels in the prior art are solved, and the problem of low grinding efficiency and short service life of grinding wheels in the prior art is realized. Efficient automation grinding and water resource conservation.
Patent Information
- Application Number
- CN202420654123.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-01
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-01
AI Technical Summary
The existing automotive parts grinding technology is inefficient, labor intensity is high, continuous grinding cannot be achieved, and the service life of the grinding wheel is short and water resources are seriously wasted.
A grinder for automobile parts is designed, using a three-jaw chuck to fix the parts, using infrared sensors to realize the circulating rotation and continuous grinding of the parts, equipped with a water pump and a spray head for grinding wheel cooling, and water resources are recovered through the filter. Automatic movement of parts and grinding wheel fitting is achieved using threaded rods and bevel gear systems.
It improves grinding efficiency, extends the service life of the grinding wheel, saves water resources, realizes automatic continuous grinding, and reduces the intensity of manual labor.
Smart Images

Figure CN222155030U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinders, in particular to a grinder for automobile parts. Background Art
[0002] As the foundation of the automotive industry, auto parts are essential factors to support the sustainable and healthy development of the automotive industry. In particular, the current vigorous and full-scale independent development and innovation in the automotive industry requires a strong parts system to support it. For automotive tubular parts, which are basically made of metal materials, their surfaces are rough with burrs and flash after initial forming, and need to be polished.
[0003] At present, when grinding tubular automobile parts, a clamp is used to clamp the automobile tubular parts and grind them with a handheld grinding wheel. The grinding speed is slow, the efficiency is low, and the labor intensity is high. Some parts are ground by a grinding motor to drive a grinding wheel to grind the automobile parts. In this process, the staff needs to fix the automobile parts in the clamp, and then start the grinding motor to grind them. After the grinding is completed, the grinding motor is stopped, the automobile parts in the clamp are taken out, and then new automobile parts are fixed. Continuous grinding cannot be performed. When the automobile parts are taken out and installed, the motor is in a standby state, and the grinding efficiency is low. Therefore, a grinder for automobile parts is proposed. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a grinder for automobile parts to solve the problems mentioned in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a grinder for automobile parts, comprising a grinding table, four three-jaw chucks and a receiving box, the top outer surface of the grinding table is fixedly connected with a vertical plate, the outer surface of the vertical plate is rotatably connected with a rotating drum, a first motor is fixedly installed on the outer surface of the vertical plate away from the rotating drum, the output end of the first motor is fixedly connected to the rotating drum, the outer surface of the rotating drum is fixedly connected with a turntable, an infrared transmitter is fixedly installed on the outer surface of the vertical plate opposite to the turntable, four infrared receivers are fixedly installed on the outer surface of the turntable opposite to the vertical plate, and a controller is fixedly installed on the top outer surface of the grinding table.
[0006] Furthermore, the inner surface of the turntable is rotatably connected to four threaded rods in a circular array, the outer surface of the turntable is rotatably penetrated by a turn rod, the outer surface of the turn rod is fixedly connected to a knob, the outer surface of the turn rod away from the knob is fixedly sleeved with a driving bevel gear, the outer surfaces of the four threaded rods are fixedly sleeved with driven bevel gears, the driving bevel gear is movably engaged with the outer surfaces of the four driven bevel gears, the outer surfaces of the four threaded rods are threadedly connected to thread blocks, the outer surfaces of the four threaded blocks are fixedly connected to connecting blocks, the outer surface of the turntable is provided with four sliding grooves, and the four connecting blocks are respectively slidably connected to the inside of the four sliding grooves.
[0007] Furthermore, a vertical plate is fixedly connected to the top outer surface of the grinding table, an electric push rod is fixedly installed on the outer surface of the vertical plate, an output end of the electric push rod is fixedly connected to a mounting plate, a second motor is fixedly installed on the outer surface of the mounting plate, and a grinding wheel is fixedly connected to the output end of the second motor.
[0008] Furthermore, the outer surfaces of the four connecting blocks are fixedly connected with fixing plates, the outer surfaces of the four fixing plates are fixedly installed with third motors, and the output ends of the four third motors are fixedly connected with four three-jaw chucks respectively.
[0009] Furthermore, a water tank is fixedly connected to the bottom outer surface of the grinding table, and the water tank is fixedly connected to the top outer surface of the grinding table. A water pump is fixedly installed on the top outer surface of the grinding table. The input end of the water pump is fixedly connected to the interior of the water tank through a suction pipe, and the output end of the water pump is fixedly connected to a nozzle through a drain pipe, and the nozzle is fixedly passed through the outer surface of the fixed frame.
[0010] Furthermore, the receiving box is arranged on the right side of the grinding table, and the grinding table is located on one side of the receiving box and is fixedly connected with a guide plate, and one end of the guide plate extends to the top of the receiving box.
[0011] Furthermore, the guide plate is hollow, and a filter is arranged inside the guide plate.
[0012] Furthermore, the infrared transmitter and the four infrared receivers are respectively arranged on the same horizontal plane of the four threaded rods.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1. The automobile parts grinder fixes the parts through a three-jaw chuck, and is provided with an infrared transmitter and a plurality of infrared receivers. The first motor drives the turntable to rotate, driving the parts to rotate cyclically. The infrared receiver receives infrared rays and sends a signal to the controller, so that the first motor stops working, and cyclic continuous grinding is performed, which greatly improves the grinding efficiency.
[0015] 2. When the automobile parts grinder is grinding, the water in the water tank is pumped out through the water pump pipe and discharged to the nozzle through the drain pipe. The cooling water is sprayed out through the nozzle to cool the grinding wheel, thereby extending the service life of the grinding wheel. The water flow is recycled to the water tank, and the mixed grinding impurities are filtered through the filter on the guide plate, thereby saving a certain amount of water resources.
[0016] 3. The automobile parts grinder drives the rotating rod to rotate by turning the knob, so that the active bevel gear rotates, and the active bevel gear drives the driven bevel gear to rotate, so that multiple threaded rods rotate. After the threaded rods rotate, the threaded blocks are driven to move, and the threaded blocks drive the three-jaw chuck to move, so that tubular automobile parts of different sizes can be driven to move to a position that fits the grinding wheel. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the top view structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the turntable of the utility model and its related structures;
[0020] Figure 4 This is a schematic diagram of the internal structure of the turntable of the utility model.
[0021] In the figure: 1. grinding table; 2. vertical plate; 3. rotating drum; 4. first motor; 5. turntable; 6. infrared receiver; 7. infrared transmitter; 8. fixed plate; 9. three-jaw chuck; 10. vertical plate; 11. electric push rod; 12. second motor; 13. grinding wheel; 14. threaded rod; 15. rotating rod; 16. active bevel gear; 17. driven bevel gear; 18. threaded block; 19. fixed frame; 20. water pump; 21. nozzle; 22. guide plate; 23. receiving box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Please refer to Figure 1-Figure 4The utility model provides a technical solution: a grinding machine for automobile parts, comprising a grinding table 1, four three-claw chucks 9 and a receiving box 23, a vertical plate 2 is fixedly connected to the top outer surface of the grinding table 1, a rotating drum 3 is rotatably connected to the outer surface of the vertical plate 2, a first motor 4 is fixedly installed on the outer surface of the vertical plate 2 away from the rotating drum 3, an output end of the first motor 4 is fixedly connected to the rotating drum 3, a rotating disk 5 is fixedly connected to the outer surface of the rotating drum 3, an infrared transmitter 7 is fixedly installed on the outer surface of the vertical plate 2 opposite to the rotating disk 5, four infrared receivers 6 are fixedly installed on the outer surface of the rotating disk 5 opposite to the vertical plate 2, and a controller is fixedly installed on the top outer surface of the grinding table 1. In this embodiment, the first motor 4 is working, the first motor 4 drives the rotating drum 3 to rotate and drives the rotating disk 5 to rotate, so that the infrared receiver 6 on the rotating disk 5 rotates, and when the next infrared receiver 6 senses the infrared emitted by the infrared transmitter 7, a signal is sent to the controller, and the controller stops the first motor 4, thereby rotating the next unpolished component to one end of the grinding wheel 13 for cyclic continuous polishing.
[0024] The inner surface of the turntable 5 is connected with four threaded rods 14 in a circular array for rotation, and the outer surface of the turntable 5 is rotatably penetrated by a turn rod 15, and the outer surface of the turn rod 15 is fixedly connected with a knob, and the outer surface of the turn rod 15 away from the knob is fixedly sleeved with a driving bevel gear 16, and the outer surfaces of the four threaded rods 14 are fixedly sleeved with driven bevel gears 17, and the driving bevel gear 16 is movably meshed with the outer surfaces of the four driven bevel gears 17, and the outer surfaces of the four threaded rods 14 are threadedly connected with thread blocks 18, and the outer surfaces of the four threaded blocks 18 are fixedly connected with connecting blocks. Four slide grooves are provided on the outer surface of the turntable 5, and the four connecting blocks are respectively slidably connected with the inside of the four slide grooves. In this embodiment, the knob is rotated, and the knob drives the turn rod 15 to rotate, so that the driving bevel gear 16 rotates, and the driving bevel gear 16 drives the driven bevel gear 17 to rotate, so that multiple threaded rods 14 rotate. After the threaded rod 14 rotates, it drives the thread block 18 to move, and the thread block 18 drives the three-jaw chuck 9 to move, so that the automobile parts move to a position where they can fit with the grinding wheel 13.
[0025] A vertical plate 10 is fixedly connected to the outer surface of the top of the grinding table 1, an electric push rod 11 is fixedly installed on the outer surface of the vertical plate 10, an output end of the electric push rod 11 is fixedly connected to a mounting plate, a second motor 12 is fixedly installed on the outer surface of the mounting plate, and a grinding wheel 13 is fixedly connected to the output end of the second motor 12. In this embodiment, the second motor 12 is turned on, the second motor 12 drives the grinding wheel 13 to rotate, and cooperates with the movement of the electric push rod 11 to grind the outer surface of the component.
[0026] The outer surfaces of the four connecting blocks are fixedly connected to the fixing plates 8, and the outer surfaces of the four fixing plates 8 are fixedly installed with third motors. The output ends of the four third motors are respectively fixedly connected to the four three-jaw chucks 9. In this embodiment, the third motor drives the three-jaw chucks 9 to rotate, and cooperates with the grinding wheel 13 to perform all-round grinding on the surface of the parts.
[0027] A water tank is fixedly connected to the bottom outer surface of the grinding table 1, and the water tank is fixedly connected to the top outer surface of the grinding table 1. A water pump 20 is fixedly installed on the top outer surface of the grinding table 1. The input end of the water pump 20 is fixedly connected to the inside of the water tank through a water pumping pipe, and the output end of the water pump 20 is fixedly connected to a nozzle 21 through a drainage pipe. The nozzle 21 is fixedly penetrated through the outer surface of the fixed frame 19. In this embodiment, the water in the water tank is pumped out through the water pump 20 through the water pumping pipe and discharged to the nozzle 21 through the drainage pipe. The cooling water is sprayed out through the nozzle 21 to cool the grinding wheel 13 and extend the service life of the grinding wheel 13.
[0028] The receiving box 23 is arranged on the right side of the grinding table 1. The grinding table 1 is located on one side of the receiving box 23 and is fixedly connected with a guide plate 22. One end of the guide plate 22 extends to the top of the receiving box 23. In this embodiment, impurities generated by grinding enter the receiving box 23 through the guide plate 22.
[0029] The guide plate 22 is hollow, and a filter is provided inside the guide plate 22 . In the present embodiment, polishing impurities are filtered through the filter on the guide plate 22 .
[0030] The infrared transmitter 7 and the four infrared receivers 6 are respectively arranged on the same horizontal plane of the four threaded rods 14. In this embodiment, the infrared transmitter 7 and the four infrared receivers 6 are respectively arranged on the same horizontal plane of the four threaded rods 14, so that when the first motor 4 rotates, it can drive the next three-jaw chuck 9 to move stably to the grinding wheel 13.
[0031] Working principle: When the utility model is in use, multiple tubular automobile parts of the same type that need to be polished are fixed on multiple three-jaw chucks 9 respectively, and the knob is turned, and the knob drives the rotating rod 15 to rotate, so that the active bevel gear 16 rotates, and the active bevel gear 16 drives the driven bevel gear 17 to rotate, so that multiple threaded rods 14 rotate, and after the threaded rod 14 rotates, it drives the threaded block 18 to move, and the threaded block 18 drives the three-jaw chuck 9 to move, so that the automobile parts move to a position where they can fit with the grinding wheel 13, and the electric push rod 11 is turned on to determine whether the grinding wheel 13 fits with the automobile parts. If not, continue to adjust the position of the three-jaw chuck 9, and then turn on the second motor 12, and the second motor 12 drives the grinding wheel 13 to rotate, and cooperates with the electric push rod 11 moves to grind the outer surface of the component, the three-jaw chuck 9 is driven to rotate by the third motor, and the surface of the component is grinded in all directions in cooperation with the grinding wheel 13. After grinding, the first motor 4 works, and the first motor 4 drives the rotating drum 3 to rotate and drives the turntable 5 to rotate, so that the infrared receiver 6 on the turntable 5 rotates. When the next infrared receiver 6 senses the infrared ray emitted by the infrared transmitter 7, it sends a signal to the controller, and the controller stops the first motor 4, thereby rotating the next unpolished component to one end of the grinding wheel 13 for cyclic continuous grinding. During this process, the staff can remove the polished components and replace the unpolished components, thereby greatly improving the grinding efficiency.
[0032] During grinding, the water in the water tank is pumped out through the water pump 20 through the pumping pipe and discharged to the nozzle 21 through the drain pipe. The cooling water is sprayed out through the nozzle 21 to cool the grinding wheel 13, thereby extending the service life of the grinding wheel 13. The water flow is recovered to the water tank, and the mixed grinding impurities are filtered through the filter screen on the guide plate 22 and enter the receiving box 23, thereby saving a certain amount of water resources.
[0033] The controller is an existing structure, and the control circuit can be implemented through simple programming by technicians in this field. It belongs to the common knowledge in this field. It is only used without modification, so the control method and circuit connection are not described in detail.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A grinding machine for automobile parts, comprising a grinding table (1), four three-jaw chucks (9) and a receiving box (23), characterized in that: The top outer surface of the grinding table (1) is fixedly connected to a vertical plate (2), the outer surface of the vertical plate (2) is rotatably connected to a rotating drum (3), a first motor (4) is fixedly mounted on the outer surface of the vertical plate (2) away from the rotating drum (3), an output end of the first motor (4) is fixedly connected to the rotating drum (3), a rotating disk (5) is fixedly connected to the outer surface of the rotating drum (3), an infrared transmitter (7) is fixedly mounted on the outer surface of the vertical plate (2) opposite to the rotating disk (5), four infrared receivers (6) are fixedly mounted on the outer surface of the rotating disk (5) opposite to the vertical plate (2), and a controller is fixedly mounted on the top outer surface of the grinding table (1).
2. The automotive parts grinding machine according to claim 1, characterized in that: The inner surface of the rotating disk (5) is rotatably connected to four threaded rods (14) in a circular array, the outer surface of the rotating disk (5) is rotatably penetrated by a rotating rod (15), the outer surface of the rotating rod (15) is fixedly connected to a knob, the outer surface of the rotating rod (15) away from the knob is fixedly sleeved with a driving bevel gear (16), the outer surfaces of the four threaded rods (14) are fixedly sleeved with driven bevel gears (17), the driving bevel gear (16) is movably meshed with the outer surfaces of the four driven bevel gears (17), the outer surfaces of the four threaded rods (14) are threadedly connected to threaded blocks (18), the outer surfaces of the four threaded blocks (18) are fixedly connected to connecting blocks, the outer surface of the rotating disk (5) is provided with four sliding grooves, and the four connecting blocks are respectively slidably connected to the inside of the four sliding grooves.
3. The automotive parts grinding machine according to claim 1, characterized in that: A vertical plate (10) is fixedly connected to the outer surface of the top of the grinding table (1), an electric push rod (11) is fixedly mounted on the outer surface of the vertical plate (10), an output end of the electric push rod (11) is fixedly connected to a mounting plate, a second motor (12) is fixedly mounted on the outer surface of the mounting plate, and a grinding wheel (13) is fixedly connected to the output end of the second motor (12).
4. The automotive parts grinding machine according to claim 2, characterized in that: The outer surfaces of the four connection blocks are all fixedly connected to a fixing plate (8), the outer surfaces of the four fixing plates (8) are all fixedly mounted with a third motor, and the output ends of the four third motors are respectively fixedly connected to four three-jaw chucks (9).
5. The automotive parts grinding machine according to claim 1, characterized in that: The bottom outer surface of the polishing table (1) is fixedly connected to a water tank, the water tank is fixedly connected to the top outer surface of the polishing table (1), a water pump (20) is fixedly installed on the top outer surface of the polishing table (1), the input end of the water pump (20) is fixedly connected to the inside of the water tank through a water pump pipe, the output end of the water pump (20) is fixedly connected to a nozzle (21) through a drainage pipe, and the nozzle (21) is fixedly penetrated through the outer surface of the fixing frame (19).
6. The automotive parts grinding machine according to claim 1, characterized in that: The receiving box (23) is arranged on the right side of the grinding table (1); the grinding table (1) is fixedly connected to a guide plate (22) on one side of the receiving box (23); one end of the guide plate (22) extends to the top of the receiving box (23).
7. The automotive parts grinding machine according to claim 6, characterized in that: The guide plate (22) is hollow, and a filter screen is arranged inside the guide plate (22).
8. The automotive parts grinding machine according to claim 1, characterized in that: The infrared transmitter (7) and the four infrared receivers (6) are respectively arranged on the same horizontal plane of the four threaded rods (14).
