Steel ball polishing device capable of preventing scraps from splashing
By introducing vacuum cleaner components and protective isolation structures into the steel ball polishing device, the problem of waste splash is solved, and the staff and the environment is protected, ensuring the safety and cleanliness of the polishing process.
Patent Information
- Application Number
- CN202420187365.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-25
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-25
AI Technical Summary
The existing steel ball polishing device cannot effectively prevent waste chips from splashing during the polishing process, causing harm to staff and polluting the environment.
A steel ball polishing device including a tripod, workbench, polishing machine, vacuum cleaner, protective component and isolation structure is designed to absorb waste chips, protective component and isolation structure through vacuum cleaner, prevent splashing waste chips, and ensure waste. Don't splash and deal with it in a centralized manner.
Effectively block and adsorb waste chips generated during polishing, reduce damage to the human body, and keep the environment clean, reduce the cleaning work of staff, save space and provide lighting.
Smart Images

Figure CN222155128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polishing devices, in particular to a steel ball polishing device capable of preventing waste chips from splashing. Background Art
[0002] A steel ball polishing device is a device used to improve the surface finish of a steel ball. It is usually composed of a polishing wheel, polishing liquid, a polishing machine, etc. Through the high-speed rotation of the polishing wheel and the chemical action of the polishing liquid, the surface of the steel ball is ground to be smooth and impurities and oxide layers on the surface are removed. This device is widely used in various industries, such as bearings, metal processing, petrochemicals, etc., which can improve the appearance quality and durability of the product.
[0003] However, the existing steel ball polishing device cannot prevent the flying waste chips during the steel ball polishing process. The flying waste chips during steel ball polishing are mainly caused by the high-speed friction during the polishing process. When the steel ball contacts and rubs against other surfaces, heat and pressure are generated, causing metal particles to peel off from the steel ball surface and fly everywhere, which not only causes harm to the staff, but also pollutes the surrounding environment.
[0004] Therefore, in view of the fact that the above-mentioned steel ball polishing device does not have the function of preventing waste chips from splashing, which not only causes harm to the staff but also pollutes the surrounding environment, a steel ball polishing device that can prevent waste chips from splashing can be designed. Through the sliding adjustment structure and the adsorption function, while the steel ball polishing device is processing, not only the problem of waste chips splashing is solved, but also environmental pollution can be effectively prevented. Utility Model Content
[0005] In order to overcome the problem that the steel ball polishing device does not have the function of preventing waste chips from splashing, which not only causes harm to the staff, but also pollutes the surrounding environment.
[0006] The technical solution of the utility model is: a steel ball polishing device for preventing waste chips from splashing, comprising a tripod, a workbench, a polishing machine, a dust suction component, a protective component, and an isolation structure; the tripod is fixed to the lower end of the workbench, the polishing machine is arranged at the upper end of the workbench, the dust suction component is arranged at the upper end of the workbench and is located at the right end of the polishing machine, the movable protective component is arranged at the left end of the workbench, and the lampshade-shaped isolation structure is arranged at the upper end of the polishing machine.
[0007] Preferably, the tripod provides a stable support for the entire device. The workbench is the main area for steel ball polishing. The surface of the workbench is usually made of wear-resistant and high-temperature resistant materials to ensure its durability. The polishing machine grinds the surface of the steel ball through a high-speed rotating polishing wheel to remove impurities and rust on the surface. The protective component and isolation structure can reduce the harm of flying waste to the human body. The dust collection component can absorb the waste generated by processing.
[0008] Preferably, the polishing machine includes an electric mechanism, a polishing wheel, and a V-shaped fixed table; the electric mechanism is installed at the upper end of the workbench, there are two groups of polishing wheels and they are symmetrical front to back, the polishing wheels are fixed to the output unit of the electric mechanism, the V-shaped fixed table is installed at the upper end of the workbench, and fixed modules for clamping and locking steel balls are installed on the left and right sides of the V-shaped fixed table. The electric mechanism provides the polishing wheel with rotational power and forward and backward movement power. The fixed module is two fixed connecting blocks on the left and right, and a cylinder is installed on the connecting block. When the staff puts the steel ball into the V-shaped fixed table, the piston of the cylinder extends out to support the steel ball. At this time, the steel ball is fixed, and then the polishing wheel is used for polishing.
[0009] Preferably, the dust collection assembly includes a fan, an air duct, and a fixed base; the fan is installed on the ground, one end of the air duct is connected to the fan, and the other end is connected to the right end of the fixed base, and the fixed base is installed on the upper end of the workbench. The fan generates a strong suction force to suck waste chips and dust into the air duct and transport them to the filter net of the fan. The fixed base is used to support and fix the air duct to facilitate the connection and disassembly of the air duct.
[0010] Preferably, the dust collection assembly also includes an air guide hood, a U-shaped partition, and a fixed seat; the air guide hood is trumpet-shaped and installed at the left end of the fixed seat, the U-shaped partition is installed at the upper end of the workbench and is located outside the fixed seat, and the air guide hood can guide the wind in the air duct to the V-shaped fixed table, thereby enhancing the adsorption of waste chips generated during processing and improving the efficiency of waste chip removal.
[0011] Preferably, the protective assembly includes a protective plate, a plate bin, a slide groove, and a protrusion; the protective plate is a U-shaped structure, the plate bin is arranged at the left end of the workbench, slide grooves are opened on the front and rear sides of the protective plate, and protrusions matching the slide grooves are fixed on both sides of the front and rear inner walls of the plate bin. The lighting module is embedded in the right end of the protective plate. The lighting module is an LED lamp with a built-in power supply. When processing and polishing, by sliding the protective plate out of the plate bin, not only the flying waste chips can be blocked, but also lighting can be provided for the polishing of the steel ball.
[0012] Preferably, the protective component also includes a slot and a block; the block is fixed to the right end of the protective plate, and a slot matching the block is provided on the inner wall on the right side of the plate bin. The mutual engagement of the block and the slot allows the protective plate to be firmly fixed on the workbench to prevent it from shaking during polishing.
[0013] Preferably, the isolation structure includes an isolation cover and a connecting seat; the connecting seat is installed at the upper end of the polishing machine, the isolation cover is installed at the front end of the connecting seat, and the isolation cover is installed above the polishing wheel, which can effectively block the waste chips generated by the processing to prevent them from splashing, and then they are absorbed and centrally processed by the dust suction component.
[0014] Beneficial effects of the utility model:
[0015] 1. Through the cooperation of the protective components and the isolation structure, it can not only effectively block the waste chips generated by the polishing process, greatly reducing the harm of the flying waste chips to the human body, but also facilitate the staff to polish the steel balls. The dust collection component can absorb the waste chips that fall on the workbench and then centrally process them, so that the surrounding environment remains clean. Compared with the traditional polishing machine, it not only solves the problem of flying waste chips, but also effectively prevents environmental pollution.
[0016] 2. The dust-proof component can absorb the waste generated by polishing to the filter screen of the fan, and then dispose of it uniformly after the work is completed, which can effectively reduce the cleaning work of the staff and save time and effort.
[0017] 3. The protective component is hidden in the workbench and can be pulled out when in use, which not only saves space in the polishing machine, but also provides lighting for the processing of the steel ball, making it convenient for staff to observe. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The first three-dimensional structure schematic diagram of the steel ball polishing device for preventing waste chips from splashing of the utility model is shown;
[0019] Figure 2 The second three-dimensional structure schematic diagram of the steel ball polishing device for preventing waste chips from splashing of the utility model is shown;
[0020] Figure 3 The three-dimensional structure schematic diagram of the polishing machine of the steel ball polishing device for preventing waste chips from splashing is shown in the utility model;
[0021] Figure 4 The three-dimensional structure schematic diagram of the dust collection component of the steel ball polishing device for preventing waste chips from splashing is shown in the utility model;
[0022] Figure 5 The three-dimensional structure diagram of the protective component of the steel ball polishing device for preventing waste chips from splashing is shown;
[0023] Figure 6 Shown is a three-dimensional structural schematic diagram of the isolation structure of the steel ball polishing device for preventing waste chips from splashing according to the present invention.
[0024] Explanation of the accompanying drawings: 1. tripod; 2. workbench; 3. polishing machine; 4. dust suction component; 5. protection component; 6. isolation structure; 301. electric mechanism; 302. polishing wheel; 303. V-shaped fixed table; 401. fan; 402. air duct; 403. fixed seat; 404. air guide cover; 405. U-shaped partition; 501. protective plate; 502. board bin; 503. slide groove; 504. protrusion; 505. slot; 506. block; 601. isolation cover; 602. connecting seat. DETAILED DESCRIPTION
[0025] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0026] See also Figure 1-2 The utility model provides an embodiment: a steel ball polishing device for preventing waste chips from splashing, comprising a tripod 1, a workbench 2, a polishing machine 3, a dust suction component 4, a protective component 5, and an isolation structure 6; the tripod 1 is fixed to the lower end of the workbench 2, the polishing machine 3 is arranged at the upper end of the workbench 2, the dust suction component 4 is arranged at the upper end of the workbench 2 and is located at the right end of the polishing machine 3, the movable protective component 5 is arranged at the left end of the workbench 2, and the lampshade-shaped isolation structure 6 is arranged at the upper end of the polishing machine 3. The tripod 1 provides a stable support for the entire device. The workbench 2 is the main area for steel ball polishing work. The surface of the workbench 2 is usually made of wear-resistant and high-temperature resistant materials to ensure its durability. The polishing machine 3 grinds the surface of the steel ball through a high-speed rotating polishing wheel 302 to remove impurities and rust on its surface. The protective component 5 and the isolation structure 6 can reduce the harm of splashing waste chips to the human body, and the dust suction component 4 can absorb the waste chips generated by processing.
[0027] See also Figure 3-4 In this embodiment, the polishing machine 3 includes an electric mechanism 301, a polishing wheel 302, and a V-shaped fixed platform 303; the electric mechanism 301 is installed on the upper end of the workbench 2, the polishing wheel 302 has two groups and is symmetrical front and back, the polishing wheel 302 is fixed to the output unit of the electric mechanism 301, the V-shaped fixed platform 303 is installed on the upper end of the workbench 2, and the V-shaped fixed platform 303 is installed with a fixing module for clamping and locking the steel ball on the left and right sides. The electric mechanism 301
[0028] The polishing wheel 302 is an existing metal polishing equipment. The control system of the electric mechanism 301 is connected to the industrial computer to act on the polishing wheel 302, providing the polishing wheel 302 with rotation power and forward and backward movement power. The fixed module is two fixed connecting blocks on the left and right, and a cylinder is installed on the connecting block. When the staff puts the steel ball into the V-shaped fixed platform 303, the piston of the cylinder extends out to support the steel ball. At this time, the steel ball is fixed, and then the polishing wheel 302 is used for polishing. The dust collection component 4 includes a fan 401, an air duct 402, and a fixed seat 403; the fan 401 is installed on the ground, one end of the air duct 402 is connected to the fan 401, and the other end is connected to the right end of the fixed seat 403. The fixed seat 403 is installed at the upper end of the workbench 2, and the fan 401 generates a strong suction force to suck the waste chips and dust into the air duct 402 and transport them to the filter screen of the fan 401. The fixed seat 403 is used to support and fix the air duct 402 to facilitate the connection and disassembly of the air duct 402. The dust collection component 4 also includes an air guide cover 404, a U-shaped partition 405, and a fixed seat 403; the air guide cover 404 is trumpet-shaped and installed at the left end of the fixed seat 403, the U-shaped partition 405 is installed at the upper end of the workbench 2 and is located on the outside of the fixed seat 403, the air guide cover 404 can guide the wind in the air duct 402 to the V-shaped fixed platform 303, thereby strengthening the adsorption of waste chips generated during processing and improving the efficiency of removing waste chips.
[0029] See also Figure 5-6 In this embodiment, the protection component 5 includes a protection plate 501, a board bin 502, a slide groove 503, and a protrusion 504; the protection plate 501 is a U-shaped structure, the board bin 502 is arranged at the left end of the workbench 2, the protection plate 501 is provided with a slide groove 503 on both sides of the front and rear sides, and the board bin 502 is fixed with protrusions 504 adapted to the slide groove 503 on both sides of the front and rear inner walls. The light module is embedded in the right end of the protection plate 501, and the light module is an LED lamp with a built-in power supply. When processing and polishing, by sliding the protection plate 501 out of the board bin 502, not only can the flying waste chips be blocked, but also lighting can be provided for the polishing of the steel ball. The protection component 5 also includes a card slot 50 5. Block 506; Block 506 is fixed to the right end of the protective plate 501, and a slot 505 matched with the block 506 is provided on the inner wall of the right side of the plate bin 502. The block 506 and the slot 505 engage with each other, so that the protective plate 501 is firmly fixed on the workbench 2 to avoid shaking during polishing. The isolation structure 6 includes an isolation cover 601 and a connecting seat 602; the connecting seat 602 is installed on the upper end of the polishing wheel 302, and the isolation cover 601 is hinged to the front end of the connecting seat 602. The isolation cover 601 is installed above the polishing wheel 302, which can effectively block the waste chips generated by processing to prevent them from splashing, and then they are absorbed and processed centrally through the dust collection component 4.
[0030] When working, first, the staff puts the steel ball into the V-shaped fixing table 303, then the cylinder piston on the connecting block extends to support the steel ball, at which time the steel ball is fixed, and then the protective plate 501 is pulled out from the board bin 502, and the block 506 on the side of the protective plate 501 is combined with the card slot 505 on the side of the board bin 502, so that the protective plate 501 is firmly fixed on the workbench 2, and the LED light on the protective plate 501 is turned on at this time to provide lighting for the polishing process of the steel ball, which is convenient for the staff to observe;
[0031] The electric mechanism 301 is started, and the polishing wheel 302 starts to rotate. The position of the polishing wheel 302 is automatically adjusted by the moving unit inside the electric mechanism 301. When the polishing wheel 302 is working, the isolation structure 6 above the polishing wheel 302 blocks the waste chips generated and prevents them from falling on the workbench 2.
[0032] Finally, while the polishing wheel 302 is polishing, the dust collection component 4 is turned on, and wind power is provided by the fan 401 to absorb the waste chips that fall on the workbench 2 into the filter net of the fan 401. Then, after the polishing work is completed, the isolation cover is turned over, the steel ball is taken out, and the waste chips are then processed in a centralized manner to prevent environmental pollution.
[0033] Through the above steps, the protection component 5 and the isolation structure 6 cooperate with each other, which can not only effectively block the waste chips generated by the polishing process, greatly reducing the harm of the flying waste chips to the human body, but also facilitate the staff to polish the steel balls. The dust suction component 4 can absorb the waste chips that fall on the workbench 2 and then centrally process them, so that the surrounding environment remains clean and tidy. Compared with the traditional polishing machine 3, it not only solves the problem of flying waste chips, but also effectively prevents environmental pollution, and solves the problem that the steel ball polishing device does not have the function of preventing flying waste chips, which not only causes harm to the staff, but also pollutes the surrounding environment.
[0034] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A steel ball polishing device for preventing waste chips from splashing, comprising a stand (1), a workbench (2), and a polishing machine (3); characterized in that: The machine also includes a dust collecting component (4), a protective component (5), and an isolation structure (6); the tripod (1) is fixed to the lower end of the workbench (2); the polishing machine (3) is arranged at the upper end of the workbench (2); the dust collecting component (4) is arranged at the upper end of the workbench (2) and is located at the right end of the polishing machine (3); the movable protective component (5) is arranged at the left end of the workbench (2); the lampshade-shaped isolation structure (6) is arranged at the upper end of the polishing machine (3); the dust collecting component (4) includes a fan (401), an air duct (402), and a plurality of air ducts (403). 02), a fixing seat (403); the fan (401) is installed on the ground, one end of the air duct (402) is connected to the fan (401), and the other end is connected to the right end of the fixing seat (403), the fixing seat (403) is installed on the upper end of the workbench (2), the dust collection assembly (4) further includes an air guide cover (404), a U-shaped partition (405), and the fixing seat (403); the air guide cover (404) is trumpet-shaped and is installed on the left end of the fixing seat (403), and the U-shaped partition (405) is installed on the workbench ( 2) at the upper end and outside the fixing seat (403), the protection assembly (5) comprises a protection plate (501), a plate bin (502), a slide groove (503), and a protrusion (504); the protection plate (501) is a U-shaped structure, the plate bin (502) is arranged at the left end of the workbench (2), the protection plate (501) is provided with a slide groove (503) on both the front and rear sides, and protrusions (504) adapted to the slide groove (503) are fixed on both sides of the front and rear inner walls of the plate bin (502), and the light module is embedded in the protection plate (501). The protective assembly (5) further comprises a card slot (505) and a card block (506); the card block (506) is fixed to the right end of the protective plate (501); a card slot (505) adapted to the card block (506) is provided on the right inner wall of the board bin (502); the isolation structure (6) comprises an isolation cover (601) and a connecting seat (602); the connecting seat (602) is mounted on the upper end of the polishing wheel (302); and the isolation cover (601) is hinged to the front end of the connecting seat (602).
2. The steel ball polishing device for preventing waste chips from splashing according to claim 1 is characterized in that: The polishing machine (3) comprises an electric mechanism (301), a polishing wheel (302), and a V-shaped fixed platform (303); the electric mechanism (301) is mounted on the upper end of a workbench (2); the polishing wheels (302) are provided in two groups and are symmetrical in front and back; the polishing wheels (302) are fixed to an output unit of the electric mechanism (301); the V-shaped fixed platform (303) is mounted on the upper end of the workbench (2); and fixed modules for clamping and locking steel balls are mounted on the left and right sides of the V-shaped fixed platform (303).
