R-angle cutting mechanism
By designing the R-angle cutting mechanism, the distance adjustment and bidirectional adjustment mechanism are used to achieve synchronous cutting of both ends of the battery ear, solving the problem of low cutting efficiency in the prior art and improving production efficiency and safety.
Patent Information
- Application Number
- CN202420938271.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The prior art is inefficient in the R-angle cutting process of battery electrode ears, and requires cutting of both ends of the electrode ears separately, which is cumbersome and inconvenient for efficient completion.
An R-angle cutting mechanism is designed, using a distance adjustment device and a bidirectional adjustment mechanism to achieve simultaneous cutting at both ends through the stamping mechanism of the first cylinder and the sheet. The pole ear is fixed by a limit bearing mechanism, and the bidirectional adjustment mechanism adjusts the cylinder and stamping. The mechanism position enables alignment and synchronous cutting of both ends.
It improves the R-angle cutting efficiency of the battery ear, reduces operating steps, improves production efficiency and safety, and reduces the risk of stress concentration on the edge of the ear.
Smart Images

Figure CN222155700U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting mechanisms, in particular to an R-angle cutting mechanism. Background Art
[0002] Battery tab processing refers to the process of processing the battery tab. In battery production, the tab is an important component of the battery, which connects the positive and negative poles of the battery, enabling the battery to connect to the external circuit and transmit electrical energy.
[0003] When processing the battery's lugs, it is necessary to perform R-angle cutting on the lugs. R-angle cutting can reduce the sharp angle of the lug edge, thereby reducing the possibility of stress concentration. During battery operation, the battery lugs are subjected to changes in current and voltage. Sharp edges will cause stress concentration, increasing the risk of fatigue damage and fracture of the lugs. By performing R-angle cutting, the lug edge can be made smoother, reducing the possibility of stress concentration and improving the durability and reliability of the lug. Sharp edges can easily cause injuries to operators during the production process. By performing R-angle cutting, the lug edge can be made smoother, reducing the risk of accidental injury and improving the safety of production operations.
[0004] In the prior art, when cutting the battery tab, the tab is generally fixed first, and then a cylinder is used to drive the punching cutter to move downward, so that the R-angle punching and cutting of the battery tab can be performed. However, when cutting the tab, both ends of the tab need to be cut. After the cylinder punches one end of the tab, the tab needs to be rotated 180 degrees and then the tab is fixed to punch the other end of the tab, which makes the tab R-angle cutting process more complicated and the cutting efficiency is low. Utility Model Content
[0005] The purpose of the utility model is to provide an R-angle cutting mechanism to solve the problems raised in the above background technology.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an R angle cutting mechanism, comprising:
[0007] A distance adjustment device, on the top of which a cutting device is symmetrically mounted, and the distance adjustment device is used to adjust the relative position between the cutting devices;
[0008] The cutting device is used for punching the two ends of the sheet, and the cutting device comprises:
[0009] A mounting plate, the mounting plate being mounted on the top of the distance adjustment device;
[0010] A two-way adjustment mechanism, wherein the two-way adjustment mechanism is mounted on the surface of the mounting plate;
[0011] A first cylinder, wherein the first cylinder is symmetrically mounted on the bidirectional adjustment mechanism through a bracket;
[0012] A sheet material punching mechanism, wherein the sheet material punching mechanism is installed below the first cylinder;
[0013] The position-limiting bearing mechanism is installed on the mounting plate, and the position-limiting bearing mechanism is located between the stamping mechanisms of the sheet.
[0014] Preferably, the cutting device further comprises:
[0015] The receiving hopper is installed on the mounting plate and is located below the limiting bearing mechanism.
[0016] Preferably, the bidirectional adjustment mechanism comprises:
[0017] A two-way moving component, wherein the two-way moving component is mounted on a mounting plate;
[0018] A mounting seat is connected to the output end of the bidirectional moving component, and the mounting seat is symmetrically arranged.
[0019] Preferably, the bidirectional moving component comprises:
[0020] A servo motor, wherein the servo motor is mounted on a mounting plate;
[0021] A bidirectional screw rod, wherein the bidirectional screw rod is mounted on the mounting plate through a bearing seat;
[0022] The moving block is interlaced and matched with the bidirectional lead screw thread, and the moving block is symmetrically arranged.
[0023] Preferably, the sheet stamping mechanism comprises:
[0024] A fixing seat, wherein the fixing seat is installed on the mounting seat;
[0025] A connecting seat, the connecting seat is located above the fixing seat, and the connecting seat is drivingly connected to the output end of the first cylinder;
[0026] A punching knife, one end of which is fixedly connected to the connecting seat;
[0027] The limiting seat is fixedly mounted on the fixing seat, and the punching knife is slidably and interlacedly connected with the limiting seat.
[0028] Preferably, the position limiting bearing mechanism comprises:
[0029] A plurality of limit frames are fixedly mounted on the mounting plate through pillars;
[0030] A mounting frame, the mounting frame being mounted on a mounting plate;
[0031] a second cylinder, the second cylinder being mounted on a mounting frame;
[0032] An extrusion plate is drivingly connected to the output end of the second cylinder and is used for extruding the sheet material.
[0033] Preferably, the distance adjustment device comprises:
[0034] A connecting plate, the connecting plate being connected to the bottom of the cutting device through a support rod;
[0035] A guide rail connected to the bottom between the connecting plates;
[0036] A threaded adjustment member is installed at the bottom of the connecting plate and is used to adjust the position between the connecting plates.
[0037] Technical effects and advantages of the utility model:
[0038] The utility model utilizes a setting mode that cooperates with a two-way adjustment mechanism and a sheet material stamping mechanism. The pole ear is first placed on a limit bearing mechanism, and the position of the pole ear is fixed by the limit bearing mechanism. Then, the first cylinders on both sides and the sheet material stamping mechanism are adaptively adjusted by the two-way adjustment mechanism, so that the stamping mechanisms of the sheet material on both sides can align the two ends of the pole ear. Then, through the operation of the first cylinder, the stamping mechanisms of the two sheets can simultaneously perform R-angle stamping and cutting on the two ends of the pole ear. After the pole ear is fixed once, the cutting of the two ends can be performed, and the cutting efficiency is higher. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0040] Figure 2 This is a schematic structural diagram of the cutting device of the utility model.
[0041] Figure 3 It is a structural schematic diagram of the bidirectional adjustment mechanism of the utility model.
[0042] Figure 4 This is one of the structural schematic diagrams of the punching mechanism of the sheet material of the utility model.
[0043] Figure 5 This is the second structural schematic diagram of the punching mechanism of the sheet material of the utility model.
[0044] Figure 6 It is a structural schematic diagram of the position-limiting bearing mechanism of the utility model.
[0045] Figure 7It is a structural schematic diagram of the distance adjustment device of the utility model.
[0046] In the figure: 1. distance adjustment device; 11. connecting plate; 12. guide rail; 13. threaded adjustment member; 2. cutting device; 21. mounting plate; 22. bidirectional adjustment mechanism; 221. bidirectional moving assembly; 222. mounting seat; 23. first cylinder; 24. sheet punching mechanism; 241. fixing seat; 242. connecting seat; 243. punching knife; 244. limiting seat; 25. limiting bearing mechanism; 251. limiting frame; 252. mounting frame; 253. second cylinder; 254. extrusion plate; 26. receiving hopper. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0048] The utility model provides Figure 1-7The R-angle cutting mechanism shown in the figure comprises: a distance adjustment device 1, a cutting device 2 is symmetrically installed on the top of the distance adjustment device 1, and the distance adjustment device 1 is used to adjust the relative position between the cutting devices 2; the cutting device 2 is used to punch the two ends of the sheet, and the cutting device 2 comprises: a mounting plate 21, the mounting plate 21 is mounted on the top of the distance adjustment device 1; a bidirectional adjustment mechanism 22, the bidirectional adjustment mechanism 22 is mounted on the surface of the mounting plate 21; a first cylinder 23, the first cylinder 23 is symmetrically installed on the bidirectional adjustment mechanism 22 through a bracket; a sheet punching mechanism 24, the sheet punching mechanism 24 is installed below the first cylinder 23; a limit bearing mechanism 25, the limit bearing mechanism 25 is installed on the mounting plate 21, and the limit bearing mechanism 25 is located between the sheet punching mechanisms 24, first the tab It is placed on the limiting bearing mechanism 25, and the position of the pole ear is fixed by the limiting bearing mechanism 25. Then, the first cylinders 23 on both sides and the sheet punching mechanism 24 are adaptively adjusted by the bidirectional adjustment mechanism 22, so that the sheet punching mechanisms 24 on both sides can align the two ends of the pole ear. Then, through the operation of the first cylinder 23, the two sheet punching mechanisms 24 can simultaneously perform R-angle punching and cutting on the two ends of the pole ear. After the pole ear is fixed once, the two ends can be cut, and the cutting efficiency is higher. The bidirectional adjustment mechanism 22 facilitates the synchronous adjustment of the positions of the two first cylinders 23 on both sides and the sheet punching mechanism 24, so that the two ends of the pole ear can be inserted and aligned before punching and cutting. The installation plate 21 facilitates the installation of the bidirectional adjustment mechanism 22 and the receiving hopper 26. The cutting device 2 also includes: a collecting hopper 26, which is installed on the mounting plate 21 and is located below the limiting bearing mechanism 25. The collecting hopper 26 is used to collect and guide the cut waste materials so that the waste materials can fall down in a concentrated manner.
[0049] Furthermore, the bidirectional adjustment mechanism 22 includes: a bidirectional moving component 221, which is installed on the mounting plate 21; a mounting seat 222, which is connected to the output end of the bidirectional moving component 221, and the mounting seat 222 is symmetrically arranged. The bidirectional moving component 221 includes: a servo motor, which is installed on the mounting plate 21; a bidirectional screw, which is installed on the mounting plate 21 through a bearing seat; a moving block, which is interlaced with the bidirectional screw thread, and the moving block is symmetrically arranged. Through the operation of the servo motor, it is convenient to drive the self-rotation of the bidirectional screw, and the moving block is interlaced with the bidirectional screw thread, so that the rotation of the bidirectional screw can promote the linear motion of the moving block, thereby synchronously driving the relative or opposite movement of the two mounting seats 222, so that the two mounting seats 222 can synchronously drive the first cylinder 23 and the sheet stamping mechanism 24 to perform synchronous relative or opposite movement.
[0050] Furthermore, the sheet punching mechanism 24 includes: a fixed seat 241, which is mounted on the mounting seat 222; a connecting seat 242, which is located above the fixed seat 241 and is drivingly connected to the output end of the first cylinder 23; a punching knife 243, one end of which is fixedly inserted and connected to the connecting seat 242; a limiting seat 244, which is fixedly mounted on the fixed seat 241, and the punching knife 243 is slidably inserted and connected to the limiting seat 244. A telescopic rod is connected between the fixed seat 241 and the connecting seat 242, and a guide rod is slidably connected to the connecting seat 242. The bottom end of the guide rod is connected to the limit seat 244, and a spring is provided on the external movable sleeve of the telescopic rod and the guide rod to facilitate the elastic support of the connecting seat 242. Through the telescopic movement of the output end of the first cylinder 23, it is easy to drive the connecting seat 242 to move up and down, so that the connecting seat 242 can drive the punching knife 243 to move up and down, so that the punching knife 243 can punch and cut the pole ear.
[0051] Furthermore, the limiting bearing mechanism 25 includes: a limiting frame 251, multiple limiting frames 251 are fixedly mounted on the mounting plate 21 through pillars; a mounting frame 252, the mounting frame 252 is mounted on the mounting plate 21; a second cylinder 253, the second cylinder 253 is mounted on the mounting frame 252; an extrusion plate 254, the extrusion plate 254 is transmission-connected to the output end of the second cylinder 253, the extrusion plate 254 is used for extruding the sheet, and the arrangement of the three limiting frames 251 facilitates the positioning of the position of the pole ear, and the operation of the second cylinder 253 facilitates the linear motion of the extrusion plate 254, so that the extrusion plate 254 can resist the pole ear, thereby facilitating the fixation of the pole ear during cutting, and making the cutting of the pole ear more stable.
[0052] Furthermore, the distance adjustment device 1 includes: a connecting plate 11, which is connected to the bottom of the cutting device 2 through a support rod; a guide rail 12, which is connected to the bottom between the connecting plates 11; a threaded adjustment member 13, which is installed at the bottom of the connecting plate 11, and the threaded adjustment member 13 is used to adjust the position between the connecting plates 11. The guide rail 12 is composed of a slider and a track, and the slider and the track are respectively connected to the two connecting plates 11, so that the relative position between the two connecting plates 11 can be limited, so that the adjacent connecting plates 11 can only be adjusted in a linear relative position. The threaded adjustment member 13 is a threaded rod, and the threaded adjustment member 13 is threadedly connected to the connecting plate 11. By rotating the threaded adjustment member 13, the position of one of the connecting plates 11 can be pushed to adjust the spacing between the adjacent connecting plates 11.
[0053] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An R angle cutting mechanism, include: A distance adjustment device (1), wherein the cutting devices (2) are symmetrically mounted on the top of the distance adjustment device (1), and the distance adjustment device (1) is used to adjust the relative position between the cutting devices (2); The invention is characterized in that: the cutting device (2) is used for punching the two ends of the sheet material, and the cutting device (2) comprises: A mounting plate (21), wherein the mounting plate (21) is mounted on the top of the distance adjustment device (1); A two-way adjustment mechanism (22), wherein the two-way adjustment mechanism (22) is mounted on a surface of the mounting plate (21); A first cylinder (23), wherein the first cylinder (23) is symmetrically mounted on the bidirectional adjustment mechanism (22) via a bracket; A sheet material punching mechanism (24), wherein the sheet material punching mechanism (24) is installed below the first cylinder (23); A position-limiting bearing mechanism (25), wherein the position-limiting bearing mechanism (25) is installed on the mounting plate (21), and the position-limiting bearing mechanism (25) is located between the punching mechanisms (24) of the sheet material.
2. An R angle cutting mechanism according to claim 1, It is characterized in that The cutting device (2) further comprises: A material receiving hopper (26), wherein the material receiving hopper (26) is mounted on the mounting plate (21), and the material receiving hopper (26) is located below the position limiting bearing mechanism (25).
3. The R-angle cutting mechanism according to claim 1, It is characterized in that The bidirectional adjustment mechanism (22) comprises: A bidirectional movable component (221), wherein the bidirectional movable component (221) is mounted on the mounting plate (21); A mounting seat (222), wherein the mounting seat (222) is connected to the output end of the bidirectional moving component (221), and the mounting seat (222) is symmetrically arranged.
4. The R-angle cutting mechanism according to claim 3, It is characterized in that The bidirectional moving component (221) comprises: A servo motor, wherein the servo motor is mounted on a mounting plate (21); A bidirectional screw rod, the bidirectional screw rod being mounted on a mounting plate (21) via a bearing seat; The moving block is interlaced and matched with the bidirectional lead screw thread, and the moving block is symmetrically arranged.
5. The R-angle cutting mechanism according to claim 1, It is characterized in that The sheet material punching mechanism (24) comprises: A fixing seat (241), wherein the fixing seat (241) is installed on the mounting seat (222); A connecting seat (242), the connecting seat (242) is located above the fixing seat (241), and the connecting seat (242) is drivingly connected to the output end of the first cylinder (23); A punching knife (243), one end of the punching knife (243) is fixedly connected to the connecting seat (242); The limiting seat (244) is fixedly mounted on the fixing seat (241), and the punching knife (243) is slidably and interlacedly connected with the limiting seat (244).
6. The R-angle cutting mechanism according to claim 1, It is characterized in that The position limiting bearing mechanism (25) comprises: A limiting frame (251), wherein a plurality of the limiting frames (251) are fixedly mounted on the mounting plate (21) via pillars; A mounting frame (252), wherein the mounting frame (252) is mounted on the mounting plate (21); A second cylinder (253), the second cylinder (253) being mounted on a mounting frame (252); An extrusion plate (254), the extrusion plate (254) is drivingly connected to the output end of the second cylinder (253), and the extrusion plate (254) is used to extrude the sheet material.
7. The R-angle cutting mechanism according to claim 1, It is characterized in that The distance adjustment device (1) comprises: A connecting plate (11), wherein the connecting plate (11) is connected to the bottom of the cutting device (2) via a supporting rod; A guide rail (12), wherein the guide rail (12) is connected to the bottom between the connecting plates (11); A threaded adjustment member (13), wherein the threaded adjustment member (13) is installed at the bottom of the connecting plate (11), and the threaded adjustment member (13) is used to adjust the position between the connecting plates (11).
