Automatic cleaning and dust removing device for concrete prefabricated guardrail mold vehicle
By designing an automated concrete prefabricated guardrail mold vehicle cleaning and dust removal device, using high-pressure hot air and dust collector, the problem of difficulty in cleaning residual impurities in the mold vehicle is solved, and automated cleaning is realized, reducing the labor intensity of workers and protecting the health of workers.
Patent Information
- Application Number
- CN202420253451.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-31
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-31
AI Technical Summary
In the maintenance and production process of concrete prefabricated guardrails, the residual concrete impurities in the mold vehicle need to be removed manually at high pressure airflow, resulting in high labor intensity for workers and the blown dust that is harmful to their health.
An automatic dust removal device for prefabricated concrete guardrail mold trucks is designed, including a gantry, guide seat bracket, linear guide mechanism, lifting drive assembly and air knife. The residual impurities in the mold truck are cleaned through an automated system, and high-pressure hot air and dust removal are used. The instrument separates the dust.
Automatic cleaning of impurities in the mold car is realized, reducing the labor intensity of workers and preventing the health hazards of floating dust to the workers.
Smart Images

Figure CN222156024U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automatic cleaning and dust removal device for a concrete prefabricated guardrail mould vehicle, belonging to the technical field of cleaning of concrete prefabricated guardrail mould vehicles. Background Art
[0002] In the maintenance and production process of precast concrete guardrails, after the precast concrete guardrails are taken out from the mold truck, residual concrete impurities will stick to the inside of the mold truck. Currently, the residues are usually removed manually using high-pressure airflow. On the one hand, the labor intensity of the workers is relatively high. On the other hand, the blown dust will spread throughout the entire cleaning work station, and the blown dust will also endanger the health of the workers. Utility Model Content
[0003] In view of the above deficiencies in the prior art, the technical problem to be solved by the utility model is to provide an automatic cleaning and dust removal device for a concrete prefabricated guardrail mold vehicle, which can automatically clean the concrete impurities remaining in the mold vehicle.
[0004] The automatic cleaning and dust removal device for a prefabricated concrete guardrail mold vehicle described in the utility model comprises a gantry, a guide seat bracket is fixedly connected to the gantry, the guide seat bracket is connected to a lifting frame through a linear guide mechanism, a lifting drive assembly is connected between the guide seat bracket and the lifting frame, and a wind knife is fixedly connected to the bottom of the lifting frame.
[0005] Preferably, the linear guide mechanism includes two groups of guide sleeve assemblies fixed on the guide seat bracket, the two groups of guide sleeve assemblies are distributed on the left and right, and a guide shaft is connected to each of the two groups of guide sleeve assemblies. Both ends of the two guide shafts are fixedly connected to the lifting frame, and the directional movement of the lifting frame relative to the guide seat bracket is achieved by sliding the guide shaft in the guide sleeve assembly. The structure is simple and the operation is stable.
[0006] Preferably, the guide sleeve assembly includes two guide sleeves, which are distributed up and down, and the positions of the guide sleeves are reasonably distributed to ensure the running stability of the guide shaft.
[0007] Preferably, the lifting drive assembly is a cylinder fixedly mounted on the guide seat bracket, and the piston rod of the cylinder is fixedly connected to the lifting frame. Through the action of the cylinder, the piston rod can be extended and retracted to drive the lifting frame to rise and fall, which has a simple structure and is easy to control.
[0008] Preferably, both ends of the bottom of the lifting frame are fixedly connected with mounting plates, and the wind knife is connected between the two mounting plates through a connecting component. The wind knife can be disassembled to facilitate maintenance of the wind knife.
[0009] Preferably, the connecting assembly includes screws fixed at both ends of the wind knife, and locking nuts are threadedly connected to the two screws. Both mounting plates are provided with bayonet holes, and the two bayonet holes are adapted to the two screws. The installation of the wind knife can be completed by inserting the two screws into the two bayonet holes on the two mounting plates and then tightening the locking nuts. The operation is simple and convenient.
[0010] Preferably, a rib plate is welded between the lifting frame and the mounting plate, and the rib plate increases the structural stability of the mounting plate.
[0011] Compared with the prior art, the utility model has the following beneficial effects:
[0012] The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle described in the utility model can automatically clean the concrete impurities remaining in the mold vehicle, thereby eliminating the need for manual work by workers, which not only reduces the labor intensity of the workers, but also prevents the blowing dust from harming the health of the workers. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of the utility model;
[0014] Figure 2 yes Figure 1 The main view;
[0015] Figure 3 yes Figure 2 Enlarged view of point A in the middle.
[0016] In the figure: 1. Gantry; 2. Lifting frame; 3. Guide sleeve; 4. Cylinder; 5. Guide shaft; 6. Guide seat bracket; 7. Air knife; 8. Mold car; 9. Mounting plate; 10. Rib plate; 11. Bayonet; 12. Locking nut; 13. Screw. DETAILED DESCRIPTION
[0017] The following is a further description of the embodiments of the present invention in conjunction with the accompanying drawings:
[0018] Embodiment 1:
[0019] like Figure 1 , Figure 2 As shown, the automatic cleaning and dust removal device for the prefabricated concrete guardrail mold vehicle described in the utility model includes a gantry 1, to which a guide seat bracket 6 is fixedly connected, the guide seat bracket 6 is connected to a lifting frame 2 through a linear guide mechanism, a lifting drive assembly is connected between the guide seat bracket 6 and the lifting frame 2, and a wind knife 7 is fixedly connected to the bottom of the lifting frame 2.
[0020] When in use, the gantry 1 of the device is installed across the mold cart conveying rail. After the finished guardrail is taken out, the mold cart conveying rail continues to convey the mold cart 8 forward to the cleaning station, and then the lifting drive assembly is actuated, and the lifting frame 2 is driven down under the action of the linear guide mechanism, thereby driving the wind knife 7 to descend to the specified position, and then the high-pressure hot air is turned on. As the guardrail mold cart moves forward, the wind knife 7 uses high-pressure hot air to clean the inner surface of the guardrail mold cart. In addition, a dust collector can be set next to the cleaning station to suck the floating dust generated during cleaning into the dust collector. After cleaning, the lifting drive assembly reverses to lift the wind knife 7, and the mold cart 8 can be conveyed forward normally.
[0021] The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle described in the utility model can automatically clean the concrete impurities remaining in the mold vehicle, thereby eliminating the need for manual work by workers, which not only reduces the labor intensity of the workers, but also prevents the blowing dust from harming the health of the workers.
[0022] Embodiment 2:
[0023] like Figures 1 to 3 As shown, based on Example 1,
[0024] Preferably, the linear guide mechanism comprises two sets of guide sleeve assemblies fixed on the guide seat bracket 6, the two sets of guide sleeve assemblies are distributed on the left and right, and a guide shaft 5 is connected to each of the two sets of guide sleeve assemblies, and both ends of the two guide shafts 5 are fixedly connected to the lifting frame 2, and the lifting frame 2 is directional moved relative to the guide seat bracket 6 by sliding the guide shaft 5 in the guide sleeve assembly, which has a simple structure and stable operation;
[0025] Preferably, the guide sleeve assembly includes two guide sleeves 3, which are distributed up and down, and the positions of the guide sleeves 3 are reasonably distributed to ensure the running stability of the guide shaft 5;
[0026] Preferably, the lifting drive assembly is a cylinder 4 fixedly mounted on the guide seat bracket 6, and the piston rod of the cylinder 4 is fixedly connected to the lifting frame 2. Through the action of the cylinder 4, the piston rod can be extended and retracted to drive the lifting frame 2 to rise and fall, which has a simple structure and is easy to control;
[0027] Preferably, both ends of the bottom of the lifting frame 2 are fixedly connected with mounting plates 9, and the wind knife 7 is connected between the two mounting plates 9 through a connecting assembly, so that the wind knife 7 can be disassembled to facilitate maintenance of the wind knife 7;
[0028] Preferably, the connecting assembly includes screws 13 fixed at both ends of the wind knife 7, and the two screws 13 are threadedly connected with locking nuts 12. The two mounting plates 9 are provided with bayonet holes 11, and the two bayonet holes 11 are adapted to the two screws 13. The installation of the wind knife 7 can be completed by inserting the two screws 13 into the two bayonet holes 11 on the two mounting plates 9 and then tightening the locking nuts 12. The operation is simple and convenient.
[0029] Preferably, a rib plate 10 is welded between the lifting frame 2 and the mounting plate 9 , and the rib plate 10 increases the structural stability of the mounting plate 9 .
[0030] Special note:
[0031] In the description of the present invention, the directions or positional relationships indicated by terms such as "up", "down", "left" and "right" are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention rather than requiring that the present invention must be constructed and operated in a specific direction. Therefore, they should not be understood as limitations on the present invention.
Claims
1. An automatic cleaning and dust removal device for a concrete prefabricated guardrail mold vehicle, characterized in that: The invention comprises a gantry (1), a guide seat bracket (6) is fixedly connected to the gantry (1), the guide seat bracket (6) is connected to a lifting frame (2) via a linear guide mechanism, a lifting drive assembly is connected between the guide seat bracket (6) and the lifting frame (2), and a wind knife (7) is fixedly connected to the bottom of the lifting frame (2).
2. The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle according to claim 1 is characterized in that: The linear guide mechanism comprises two groups of guide sleeve assemblies fixed on the guide seat bracket (6), the two groups of guide sleeve assemblies are distributed on the left and right, and a guide shaft (5) is connected to each of the two groups of guide sleeve assemblies, and both ends of the two guide shafts (5) are fixedly connected to the lifting frame (2).
3. The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle according to claim 2 is characterized in that: The guide sleeve assembly comprises two guide sleeves (3), and the two guide sleeves (3) are distributed up and down.
4. The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle according to claim 1 is characterized in that: The lifting drive assembly is a cylinder (4) fixedly mounted on a guide seat bracket (6), and a piston rod of the cylinder (4) is fixedly connected to the lifting frame (2).
5. The automatic cleaning and dust removal device for a prefabricated concrete guardrail mold vehicle according to any one of claims 1 to 4, characterized in that: Both ends of the bottom of the lifting frame (2) are fixedly connected with mounting plates (9), and the wind knife (7) is connected between the two mounting plates (9) via a connecting component.
6. The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle according to claim 5 is characterized by: The connecting assembly comprises screw rods (13) fixed at both ends of the wind knife (7), the two screw rods (13) are threadedly connected with locking nuts (12), and the two mounting plates (9) are provided with bayonet holes (11), and the two bayonet holes (11) are adapted to the two screw rods (13).
7. The automatic cleaning and dust removal device for the concrete prefabricated guardrail mold vehicle according to claim 5 is characterized by: A rib plate (10) is welded between the lifting frame (2) and the mounting plate (9).
