Three-edged rotor of masticator
By designing a detachable gear ring and movable sealing column in the triangular rotor of the kneader, the problems of wear and non-smooth running of the gear ring are solved, the convenient replacement and smooth operation of the gear ring are achieved, and the use of the equipment is extended life.
Patent Information
- Application Number
- CN202420330942.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-22
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-22
AI Technical Summary
The gear rings of the triangular rotor of the existing kneader cannot be removed and replaced, resulting in the most worn parts that cannot be maintained, and there are friction and wear and non-smoothing problems during operation.
Design a triangular rotor structure including a housing, a central gear and a removable gear ring, the gear ring meshed with the central gear through an arc-shaped mounting port and contacts the operating cavity through a group of movable sealing columns to improve smoothness .
It realizes convenient replacement of gear rings and smooth operation, extends the service life of the equipment and improves the operating performance of the triangular rotor.
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Figure CN222156135U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of triangular rotors, in particular to a triangular rotor for a kneading machine. Background Art
[0002] The triangular rotor is a rotor structure used in internal mixers, also known as a triangular rotor. It is the core part of the internal mixer, playing the role of stirring, cutting, flipping and mixing materials. The triangular rotor is usually composed of three equal length edges and corners, and its shape is similar to a triangular cone. Its structural design has an important influence on the performance and effect of the entire internal mixer system. Through different speeds, rotor shapes and arrangements, different materials can be processed and mixed.
[0003] A kneading machine is a device used for plasticizing and mixing materials such as rubber and plastic. It is suitable for mixing and kneading viscous materials. The rotor in the kneading machine has a high operating intensity. When the three-sided rotor is in operation, the part that is most worn is the gear ring inside it, rather than the three edges of the three-sided rotor that are in contact with the operating chamber. In the prior art, the gear ring is fixed inside the Lelo triangle. When the gear ring is worn, it is impossible to maintain or replace the gear ring.
[0004] For this reason, we propose a three-edge rotor for a kneading machine. Utility Model Content
[0005] The utility model mainly solves the above technical problems and provides a three-edge rotor for a kneading machine.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a three-sided rotor of a kneading machine, comprising a shell and a center gear, the center gear being fixedly distributed at the internal center point of the shell, a Lelo triangle being arranged inside the shell, a connecting port being opened at the center point of the Lelo triangle, an annular groove being opened on the inner wall surface of the connecting port, a gear ring being detachably installed inside the Lelo triangle, the inner side surface of the gear ring being a serrated surface, a flange being opened on the outer circle of the gear ring, the three outer side surfaces of the Lelo triangle being penetrated by arc-shaped installation ports connected to the inside of the connecting port, the Lelo triangle being meshingly connected with the center gear through the gear ring.
[0007] Preferably, the gear ring is installed inside the connecting port through an arc-shaped installation port, a plurality of fastening holes are penetrated through the flange, and a plurality of installation holes are also provided on the front and rear sides of the Lelo triangle.
[0008] Preferably, fixed sealing columns are fixedly mounted on the Lelo triangle, and the fixed sealing columns are distributed at three edge positions close to the Lelo triangle.
[0009] Preferably, a plurality of groups of movable sealing columns made of rubber are rotatably mounted on the outer side surface of the Lelo triangle.
[0010] Preferably, a plurality of groups of movable sealing columns are sequentially arranged and distributed at corresponding edge positions on the outer surface of the Lelo triangle.
[0011] Beneficial Effects
[0012] The utility model provides a three-edged rotor for a kneading machine, which has the following beneficial effects:
[0013] (1) In the kneading machine, the three outer corners of the Lelo triangle move along the inner side of the operating chamber when the three-edge rotor is in operation. Since the friction and wear at the meshing connection between the gear ring and the center gear is the greatest when the three-edge rotor is in operation, the gear ring can be freely disassembled to facilitate people to replace the gear ring, thereby achieving the effect of facilitating maintenance and replacement of the gear ring of the wearing part.
[0014] (2) In the three-sided rotor of the kneading machine, when the Lelo triangle is in operation, the Lelo triangle contacts the inner side surface of the operating chamber through multiple sets of movable sealing columns, thereby improving the smoothness of the Lelo triangle during operation, thereby achieving the effect of improving the smoothness of the operation of the three-sided rotor. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0016] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.
[0017] Figure 1 This is a schematic diagram of the overall planar structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the three-dimensional split structure of the Lelo triangle and the gear ring of the utility model;
[0019] Figure 3 This is a schematic diagram of the position structure of the movable sealing column of the utility model.
[0020] Legend:
[0021] 1. Shell; 2. Operating chamber; 3. Lelo triangle; 4. Gear ring; 41. Flange; 5. Connecting port; 51. Annular groove; 6. Arc-shaped mounting port; 7. Fixed sealing column; 8. Movable sealing column; 9. Center gear; 10. Mounting hole. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment: A kneading machine three-edged rotor, such as Figure 1-Figure 3 As shown, it includes a shell 1 and a central gear 9, and the central gear 9 is fixedly distributed at the inner center point of the shell 1. A Lelo triangle 3 is arranged inside the shell 1, and a connecting port 5 is opened at the inner center point of the Lelo triangle 3. An annular groove 51 is opened on the inner wall surface of the connecting port 5. A gear ring 4 is detachably installed inside the Lelo triangle 3. The inner side surface of the gear ring 4 is a serrated surface, and a flange 41 is arranged on the outer circle of the gear ring 4. The three outer side surfaces of the Lelo triangle 3 are penetrated with an arc-shaped installation port 6 connected to the inside of the connecting port 5. The gear ring 4 is installed to the inside of the connecting port 5 through the arc-shaped installation port 6. A plurality of groups of fastening holes are penetrated on the flange 41. A plurality of groups of installation holes 10 are also opened on the front and rear sides of the Lelo triangle 3. When installing the gear ring 4, the gear ring 4 is set to the connecting port through the arc-shaped installation port 6. Inside the interface 5, the flange 41 will be distributed in the annular groove 51, and the gear ring 4 will be fixedly installed in the connection port 5 through the external fastening bolts passing through the multiple sets of mounting holes 10 that overlap inside and outside. The gear ring 4 is meshed and connected with the central gear 9 through the serrated surface set on the inner side. When the driving mechanism controls the Lelo triangle 3 to make a circular motion, the Lelo triangle 3 is meshed and connected with the central gear 9 through the gear ring 4, so that the central gear 9 limits the movement path of the Lelo triangle 3, so that the Lelo triangle 3 makes a circular motion while automatically, and the three outer edges of the Lelo triangle 3 move along the inner side of the running chamber 2 when the three-angle rotor is running. Because the friction and wear at the meshing connection between the gear ring 4 and the central gear 9 is the greatest, by setting a freely detachable gear ring 4, it is convenient for people to replace the gear ring 4;
[0024] A fixed sealing column 7 is fixedly installed on the Lelo triangle 3, and the fixed sealing column 7 is distributed at three edge positions close to the Lelo triangle 3. A plurality of groups of movable sealing columns 8 made of rubber material are rotatably installed on the outer side surface of the Lelo triangle 3. The plurality of groups of movable sealing columns 8 are arranged in sequence and distributed at the corresponding edge positions of the outer side surface of the Lelo triangle 3. When the Lelo triangle 3 is running, the Lelo triangle 3 contacts the inner side surface of the running cavity 2 through the plurality of groups of movable sealing columns 8, thereby improving the smoothness of the Lelo triangle 3 during operation.
[0025] The working principle of this utility model:
[0026] When the Lelo triangle 3 is in operation, the three outer corners of the Lelo triangle 3 move along the inner side of the operating chamber 2. When the three-cornered rotor is in operation, the friction and wear at the meshing connection between the gear ring 4 and the center gear 9 is the greatest. By providing a freely detachable gear ring 4, it is convenient for people to replace the gear ring 4.
[0027] When the Reuleaux triangle 3 is in operation, the Reuleaux triangle 3 contacts the inner side surface of the operation chamber 2 through a plurality of groups of movable sealing columns 8, thereby improving the smoothness of the Reuleaux triangle 3 in operation.
[0028] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A three-edge rotor for a kneading machine, comprising a housing (1) and a central gear (9), wherein the central gear (9) is fixedly disposed at the inner center of the housing (1), and characterized in that: A Leroy triangle (3) is arranged inside the shell (1), a connection port (5) is provided at the center point of the Leroy triangle (3), an annular groove (51) is provided on the inner wall surface of the connection port (5), a gear ring (4) is detachably installed inside the Leroy triangle (3), the inner side surface of the gear ring (4) is a serrated surface, a flange (41) is provided on the outer circle of the gear ring (4), arc-shaped installation ports (6) are provided through the three outer side surfaces of the Leroy triangle (3) and are connected to the inside of the connection port (5), and the Leroy triangle (3) is meshedly connected to the central gear (9) through the gear ring (4).
2. A three-edged rotor for kneading machine according to claim 1, characterized in that: The gear ring (4) is installed inside the connecting port (5) through the arc-shaped installation port (6). The flange (41) is provided with a plurality of sets of fastening holes, and the front and rear sides of the Lelo triangle (3) are also provided with a plurality of sets of installation holes (10).
3. A three-edged rotor for kneading machine according to claim 1, characterized in that: Fixed sealing columns (7) are fixedly mounted on the Lelo triangle (3), and the fixed sealing columns (7) are distributed at three edge positions close to the Lelo triangle (3).
4. A three-edge rotor for kneading machine according to claim 1, characterized in that: The outer side surface of the Lelo triangle (3) is rotatably mounted with multiple groups of movable sealing columns (8) made of rubber.
5. A three-edge rotor for kneading machine according to claim 4, characterized in that: A plurality of groups of movable sealing columns (8) are sequentially arranged and distributed at corresponding edge positions on the outer side surface of the Lelo triangle (3).
Citation Information
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