Demolding device for sponge production
By designing an automated sponge production demolding device, using electric push rods and telescopic rods to drive the demolding push blocks, combined with limit and adjustment components, the problems of traditional demolding efficiency and sponge damage are solved, and efficient and safe sponge are achieved Removal of the mold protects the integrity of the sponge.
Patent Information
- Application Number
- CN202420276265.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-05
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-02-05
AI Technical Summary
The demolding process in traditional sponge production is low efficiency and prone to damage sponge products. The cost of automated and efficient demolding devices is high, making it difficult to achieve efficient, safe and automated demolding while maintaining the integrity of sponge products.
A mold release device for sponge production is designed, including a mounting table, a mold release drive component and push block, and the telescopic rod is driven by an electric push rod and a driving motor, combining the limiting assembly and adjustment assembly to achieve automatic mold release, and through the sponge Pressure plates and anti-slip chutes protect the sponge for stability and accuracy.
It improves the degree of automation and efficiency of sponge production, protects the integrity of sponge, reduces production costs, and achieves an efficient and safe mold release process.
Smart Images
Figure CN222156380U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge production, in particular to a demoulding device for sponge production. Background Art
[0002] As a widely used material, sponge is favored for its good hygroscopicity and elasticity. In the production process of sponge, demoulding is an important link, which determines the shape and quality of sponge products. However, the traditional demoulding method mainly relies on manual labor, which is not only inefficient, but also easy to damage the sponge products and affect their integrity. In recent years, with the advancement of technology and the expansion of production scale, the demand for automated and efficient demoulding devices has become more and more urgent. Researchers at home and abroad have begun to devote themselves to the development of new demoulding technologies to improve the efficiency and product quality of sponge production. For example, some studies have proposed the use of air pressure or hydraulic systems for demoulding. The advantage of this method is that it can provide uniform pressure distribution and reduce damage to sponge products. However, this method requires precise control and equipment, and the cost is high. How to achieve efficient, safe and automated demoulding while maintaining the integrity of sponge products is still an area that needs further research and improvement. In order to improve production efficiency, reduce production costs, protect the integrity of sponge products, and improve product quality. Therefore, it is of great significance to design a new demoulding device for sponge production. Utility Model Content
[0003] The utility model aims to solve the technical problem of demoulding in sponge production at least to a certain extent. To this end, the utility model proposes a demoulding device for sponge production.
[0004] The technical solution adopted by the utility model to solve the technical problem is: a demoulding device for sponge production, the demoulding device for sponge production specifically includes a mounting platform, a demoulding driving component is arranged on the mounting platform, a demoulding push block is arranged at the tail of the demoulding driving component, the mounting platform includes a fixed top cover, a support block and a connecting back plate, the bottom of one side of the fixed top cover is fixedly connected to the support block, the connecting back plate is fixedly arranged at the lower middle part of the support block, an adjustment component is arranged on the side of the support block, the surface of one side of the connecting back plate is connected to the demoulding driving component, and the demoulding driving component includes a fixed A fixed block, an electric push rod, a driving motor, a telescopic rod, a push cover and a limit assembly. A fixed frame is provided on the outer wall of the connecting back plate, and a sliding component is welded inside the fixed frame. A fixed block is fixedly connected to one side of the sliding component. A driving motor is installed on the fixed block. The output end of the driving motor is connected to the telescopic rod. A push cover is provided at the bottom of the driving motor. The outer side of the telescopic rod is fixedly connected to a limit sleeve. The inner part of the limit sleeve is snap-connected to the limit assembly. The telescopic rod passes through the limit assembly. The electric push rod is connected to one end of the push cover. The end of the electric push rod is connected to a demoulding push block.
[0005] In a preferred embodiment of the utility model, the sliding component includes a sliding block, a sliding rail and a locking pin, the sliding rail is fixed on the connecting back plate, the sliding block is slidably arranged on the sliding rail, and the locking pin is connected to the side of the sliding block.
[0006] In a preferred embodiment of the utility model, a sponge pushing plate is arranged under the demoulding pushing block, and an anti-slip groove is arranged on the bottom surface of the sponge pushing plate.
[0007] In a preferred embodiment of the present invention, the limiting assembly includes a limiting block and a protrusion, the limiting blocks are arranged on both sides of the telescopic rod, and the protrusion is arranged on the inner wall of the limiting block and abuts against the telescopic rod.
[0008] In a preferred embodiment of the utility model, the adjustment assembly includes an adjustment rod, an adjustment knob and a pin, the adjustment rod is inserted into the mounting table, the adjustment knob is connected to one end of the adjustment rod, and the pin is arranged between the adjustment knob and the connecting back plate.
[0009] In a preferred embodiment of the present invention, a connecting cavity is provided at the upper end of the upper surface of the demoulding push block, and the end of the electric push rod is installed in the connecting cavity.
[0010] The utility model has the following beneficial effects: the structure is compact and the adjustment is convenient. The mounting platform, fixed top cover, support block and connecting back plate of the demoulding device are connected to each other to form a compact overall structure. At the same time, the adjustment component includes an adjustment rod, an adjustment knob and a bayonet, which can easily adjust the distance between the various components to adapt to sponge molds of different sizes; the demoulding driving component includes a fixed block, an electric push rod, a driving motor, a telescopic rod, a push cover and a limiter component, which can efficiently push the sponge out of the mold; in addition, a sponge pushing plate is arranged on the lower surface of the demoulding push block, and an anti-slip groove is also arranged on the bottom surface of the plate, which can better push the sponge out of the mold and prevent the sponge from sliding during the demoulding process; the limiter component effectively limits the moving range of the telescopic rod to ensure the stability and accuracy during the demoulding process. The demoulding device can automatically complete the demoulding work of the sponge through the cooperation of the electric push rod and the driving motor, which greatly improves the production efficiency and automation degree; in general, the demoulding device for sponge production is ingeniously designed, easy to operate, and has stable and reliable performance, which provides great convenience for sponge production. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a side view structural diagram of the main body of the utility model;
[0012] Figure 2 It is a schematic diagram of the three-dimensional structure of part of the demoulding drive component of the utility model;
[0013] Figure 3 This is a schematic diagram of the three-dimensional connection structure of the demoulding push block of the utility model;
[0014] In the figure: 1-mounting table, 2-demolding push block, 3-fixed top cover, 4-connecting back plate, 5-fixed block, 6-electric push rod, 7-driving motor, 8-telescopic rod, 9-push cover, 10-fixed frame, 11-limiting sleeve, 12-sliding block, 13-slide rail, 14-locking pin, 15-sponge push plate, 16-anti-slip groove, 17-limiting block, 18-bump, 19-adjusting rod, 20-adjusting knob, 21-pin, 22-connecting cavity. DETAILED DESCRIPTION
[0015] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0016] like Figure 1 and Figure 2 As shown, a demoulding device for sponge production is shown, which specifically includes a mounting platform 1, a demoulding driving component is arranged on the mounting platform 1, a demoulding pushing block 2 is arranged at the tail of the demoulding driving component, the mounting platform 1 includes a fixed top cover 3, a support block and a connecting back plate 4, the bottom of one side of the fixed top cover 3 is fixedly connected to the supporting block, the connecting back plate 4 is fixedly arranged at the lower middle part of the supporting block, an adjusting component is arranged on the side of the supporting block, and the surface of one side of the connecting back plate 4 is connected to the demoulding driving component, the demoulding driving component includes a fixed block 5, an electric push rod 6, a driving motor 7, a telescopic rod 8, a pushing cover 9 and a limiting component, a fixing frame 10 is arranged on the outer wall of the connecting back plate 4, and a sliding The movable part, one side of the sliding part is fixedly connected with a fixed block 5, a driving motor 7 is installed on the fixed block 5, the output end of the driving motor 7 is connected to the telescopic rod 8, a push cover 9 is set at the bottom of the driving motor 7, the outer side of the telescopic rod 8 is fixedly connected to the limit sleeve 11, the inner clamping connection of the limit sleeve 11 is connected to the limit assembly, the telescopic rod 8 passes through the limit assembly, the electric push rod 6 is connected to one end of the push cover 9, and the end of the electric push rod 6 is connected to the demoulding push block 2. In the implementation, the mounting table 1 is the basis of the entire demoulding device, providing a stable installation position for other components, the fixed top cover 3 can prevent the sponge from sliding during the demoulding process, the support block provides sufficient support force, and the connecting back plate 4 is used to connect the demoulding driving component. The demoulding driving component consists of a fixed block 5, an electric push rod 6, a driving motor 7, a telescopic rod 8, a push cover 9 and a limit assembly. Among them, the electric push rod and the driving motor provide thrust, the telescopic rod 8 is responsible for transmitting this thrust, the push cover 9 can protect the telescopic rod 8 and the electric push rod 6, and the limit assembly ensures that the thrust is not too large or too small.
[0017] like Figure 1 As shown, on the basis of the above method, the sliding component includes a sliding block 12, a sliding rail 13 and a locking pin 14. The sliding rail 13 is fixed on the connecting back plate 4, the sliding block 12 is slidably set on the sliding rail 13, and the locking pin 14 is connected to the side of the sliding block 12; the sliding rail 13 is fixed on the connecting back plate 4, providing a stable sliding path for the sliding block 12. This ensures the accuracy and stability of the sliding block 12 during movement, and reduces deviation and shaking. The locking pin 14 is connected to the side of the sliding block 12, and the position of the sliding block 12 can be locked. When the position of the sliding block 12 needs to be fixed, it can be fixed by inserting the locking pin 14, which increases the stability and safety of the operation. The user can move the sliding block through a simple push-pull action, which improves work efficiency.
[0018] like Figure 3 As shown, on the basis of the above method, a sponge pushing plate 15 is further provided under the demoulding push block 2, and an anti-skid groove 16 is provided on the bottom surface of the sponge pushing plate 15. By providing the sponge pushing plate 15, the stability of the device is increased, ensuring that no shaking or sliding occurs during the demoulding process. The design of the anti-skid groove 16 can increase the friction force and prevent the sponge from sliding during the pushing process. This helps to ensure the accuracy and safety of the operation, prevent the sponge from being damaged or offset, reduce the resistance during the pushing process, make the operation smoother, thereby improving work efficiency, reducing friction and scratches on the sponge, protecting the integrity of the sponge, and extending its service life.
[0019] like Figure 2 As shown, on the basis of the above method, the limit assembly includes a limit block 17 and a protrusion 18, the limit block 17 is arranged on both sides of the telescopic rod 8, and the protrusion 18 is arranged on the inner wall of the limit block 17 and abuts against the telescopic rod 8; the limit block 17 is arranged on both sides of the telescopic rod 8, and through the cooperation with the protrusion 18, the position of the telescopic rod is restricted, the stability and accuracy of the demoulding push block 2 during the movement process are ensured, and damage to the device or operation errors caused by exceeding the moving range are prevented. The setting of the protrusion 18 allows the user to fine-tune the position of the telescopic rod according to actual needs, accurately control the position of the telescopic rod 8, and meet the demoulding requirements of sponges of different sizes and types.
[0020] like Figure 1As shown, on the basis of the above method, the adjustment component includes an adjustment rod 19, an adjustment knob 20 and a bayonet 21. The adjustment rod 19 is inserted on the mounting platform 1, the adjustment knob 20 is connected to one end of the adjustment rod 19, and the bayonet 21 is arranged between the adjustment knob 20 and the connecting back plate 4. The design of the adjustment component including the adjustment rod 19, the adjustment knob 20 and the bayonet 21 plays a role in adjusting the height and angle in the demoulding device of sponge production. The adjustment rod 19 is inserted on the mounting platform 1, so that the user can adjust the height and angle of the device according to actual needs. The adjustment knob 20 is connected to one end of the adjustment rod 19, and the user can change the height and angle of the device by rotating the adjustment knob. The bayonet 21 is arranged between the adjustment knob 20 and the connecting back plate 4, which can ensure the stability and reliability of the device after adjustment and prevent loosening or displacement during use.
[0021] like Figure 3 As shown, based on the above method, a connecting cavity 22 is further provided at the upper end of the upper surface of the demoulding push block 2, and the end of the electric push rod 6 is installed in the connecting cavity 22. The demoulding push block 2 is used to push the sponge out of the mold, and the connecting cavity 22 can accommodate the end of the electric push rod 6 to make it more stable.
[0022] In the specific working process of the demoulding device for the production of the new sponge, start the device: first, turn on the power and start the drive motor 7. Through the adjustment component, the user can adjust the height and angle of the device according to actual needs. The adjustment rod 19 is plugged into the mounting table 1. The height and angle of the device are changed by rotating the adjustment knob 20. The setting of the bayonet 21 ensures the stability and reliability of the device after adjustment. Demolding preparation: The fixed top cover 3 prevents the sponge from sliding during the demoulding process, and the support block provides sufficient supporting force. The connecting back plate 4 is connected to the demoulding drive component. The demoulding drive component consists of a fixed block 5, an electric push rod 6, a drive motor 7, a telescopic rod 8, a push cover 9 and a limit assembly. The drive motor 7 is started, and its output end is connected to the telescopic rod 8. The electric push rod 6 is also connected to one end of the push cover 9. When the drive motor 7 is working, the telescopic rod 8 and the electric push rod 6 will generate thrust. Limit control: through the cooperation of the limit block and the convex block, the position of the telescopic rod 8 is limited to ensure that the thrust is not too large or too small, to prevent damage to the device or operation errors caused by exceeding the moving range. Demolding: under the action of the thrust, the demolding push block 2 pushes the sponge out of the mold. An anti-skid groove 16 is set under the sponge push plate 15 to increase the friction and prevent the sponge from sliding during the pushing process, ensuring the accuracy and safety of the operation. Repeat the operation: after a piece of sponge is demolded, the user can repeat the above steps to perform the next round of demolding operation; through the above steps, the demolding device for the production of new sponges can achieve efficient and accurate demolding.
[0023] In the description of this specification, the description with reference to the terms "one embodiment", "certain embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiments or examples are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.
[0024] In summary, although the present invention has been disclosed as above in terms of preferred embodiments, the above preferred embodiments are not intended to limit the present invention. A person skilled in the art may make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be based on the scope defined in the claims.
Claims
1. A demoulding device for sponge production, characterized in that: The demoulding device for sponge production specifically comprises a mounting platform, a demoulding driving component is arranged on the mounting platform, a demoulding push block is arranged at the tail of the demoulding driving component, the mounting platform comprises a fixed top cover, a support block and a connecting back plate, the bottom of one side of the fixed top cover is fixedly connected to the supporting block, the middle and lower part of the supporting block is fixedly arranged with a connecting back plate, an adjusting component is arranged on the side of the supporting block, a surface of one side of the connecting back plate is connected to the demoulding driving component, the demoulding driving component comprises a fixed block, an electric push rod, a driving motor, a telescopic rod, a push cover and a limiting component, a fixing frame is arranged on the outer wall of the connecting back plate, and a sliding component is welded inside the fixing frame, a fixed block is fixedly connected to one side of the sliding component, a driving motor is installed on the fixed block, an output end of the driving motor is connected to the telescopic rod, a push cover is arranged at the bottom of the driving motor, the outer side of the telescopic rod is fixedly connected to the limiting sleeve, the inner snap connection of the limiting sleeve is connected to the limiting assembly, the telescopic rod passes through the limiting assembly, the electric push rod is connected to one end of the push cover, and the end of the electric push rod is connected to the demoulding push block.
2. A demoulding device for sponge production according to claim 1, characterized in that: The sliding component comprises a sliding block, a sliding rail and a locking pin. The sliding rail is fixed on the connecting back plate. The sliding block is slidably arranged on the sliding rail. The locking pin is connected to the side of the sliding block.
3. A demoulding device for sponge production according to claim 1, characterized in that: A sponge pushing plate is arranged under the demoulding pushing block, and an anti-slip groove is arranged on the bottom surface of the sponge pushing plate.
4. A demoulding device for sponge production according to claim 1, characterized in that: The limiting assembly comprises a limiting block and a protrusion. The limiting blocks are arranged on both sides of the telescopic rod, and the protrusion is arranged on the inner wall of the limiting block and abuts against the telescopic rod.
5. A demoulding device for sponge production according to claim 1, characterized in that: The adjustment assembly comprises an adjustment rod, an adjustment knob and a bayonet, the adjustment rod is plugged into the mounting platform, the adjustment knob is connected to one end of the adjustment rod, and the bayonet is arranged between the adjustment knob and the connecting back plate.
6. A demoulding device for sponge production according to claim 3, characterized in that: A connecting cavity is provided at the upper end of the upper surface of the demoulding push block, and the end of the electric push rod is installed in the connecting cavity.