Railway vehicle wheel set wheel pushing device

By introducing a double-headed motor to drive the fixed rod and gear rotation in the wheel-to-pushing device of the railway vehicle, the design of moving the push roller is driven, and combined with sensors and marking mechanisms, the problem of manual real-time recording and testing in the prior art is solved, and the realization of the realization of the real-time recording of the test is achieved. Automatic detection and marking improves efficiency and accuracy.

CN222157469UInactive Publication Date: 2024-12-13GUANGZHOU SHENZHEN RAILWAY CO LTD GUANGZHOU DEPOT
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Patent Information

Application Number
CN202420956027.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing railway vehicle wheel-to-wheel pushing device requires manual real-time recording and testing during use, which is difficult to meet the needs of automation.

Method used

A device including a base plate, a double-headed motor, a fixing rod, a gear, a push roller, a sensor and a marking mechanism is designed. The fixing rod and a gear are driven to rotate through the motor to drive the push roller movement, the sensor is detected, and the push is carried out through electric push. Rod and piston drive ink extrusion for real-time marking.

Benefits of technology

Automatic detection and labeling without manual intervention is realized, testing efficiency and accuracy is improved, manual intervention is reduced, operating errors are reduced, and the stability and maintenance efficiency of the production line are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of railway vehicles, and discloses a railway vehicle wheel set wheel pushing device which comprises a bottom plate, a fixing block is arranged at the top of the bottom plate, a double-end motor is installed at the top of the fixing block, the output end of the double-end motor is fixedly connected with a fixing rod, one end of the outer wall of the fixing rod is fixedly connected with a gear, and the other end of the outer wall of the fixing rod is fixedly connected with a transmission shaft. And the left side and the right side of the top wall of the bottom plate are fixedly connected with sawtooth strips, the gears are connected with the sawtooth strips in an engaged mode, the left side and the right side of the bottom plate are provided with rails, the front side of the fixing block is provided with a marking mechanism, and the marking mechanism comprises an arc-shaped rod. The arc-shaped rod is fixedly connected to the front end of the fixing block. According to the utility model, the fixed rod rotates to drive the gear and the push roller to rotate synchronously, and the gear rotates to be in meshing transmission with the sawtooth rack, so that the sensor performs detection work, and manual follow-up recording test is not needed.
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Description

Technical Field

[0001] The utility model relates to the technical field of railway vehicles, in particular to a wheel-pair pushing device for railway vehicles. Background Art

[0002] A railway vehicle wheelset pusher is a device used in railway vehicles. Its main function is to help the vehicle maintain stability when passing through curves, reduce lateral wear of the wheels, and provide a certain degree of maneuverability. This device is usually installed on the wheelset of the vehicle, especially for high-speed trains and vehicles on curved railways.

[0003] After searching, the Chinese patent publication number is: CN216188603U, which discloses a railway vehicle wheel pair pushing device, comprising a supporting upright plate (1), a wheel pushing gas spring (2), a wheel pushing mechanism (3), a wheel pushing mechanism connecting rod (4), a wheel pushing mechanism connecting rod positioning pin (5), a wheel pushing mechanism reset tension spring (6), a gas spring positioning fork (7), and a gas spring positioning pin (8). The railway vehicle wheel pair pushing device provided by the utility model realizes the automatic pushing and conveying of the maintenance wheelset, and is an important component of the automatic pushing and conveying maintenance line of the wheelset. However, during the use of this method, manual follow-up is still required to perform real-time recording and testing, which is difficult to meet the use requirements. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a railway vehicle wheel pair pushing device, aiming to improve the problem that manual follow-up is still required to perform real-time recording and testing in the prior art.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a railway vehicle wheel pair pushing device, including a base plate, a fixed block is arranged on the top of the base plate, a double-headed motor is installed on the top of the fixed block, the output ends of the double-headed motor are fixedly connected to fixed rods, one end of the outer wall of the fixed rod is fixedly connected to a gear, the other end of the outer wall of the fixed rod is fixedly connected to a push roller, the left and right sides of the top wall of the base plate are fixedly connected to sawtooth bars, the gear is meshed with the sawtooth bars, the left and right sides of the base plate are provided with rails, and a marking mechanism is arranged on the front side of the fixed block.

[0006] As a further description of the above technical solution:

[0007] The marking mechanism includes an arc rod, which is fixedly connected to the front end of the fixed block, the end of the arc rod is fixedly connected to a fixed disk, the top of the fixed disk is fixedly connected to an electric push rod, the output end of the electric push rod passes through the fixed disk and is fixedly connected to a piston, and the bottom of the fixed disk is fixedly connected to a hollow tube.

[0008] As a further description of the above technical solution:

[0009] A sensor is installed on the inner side of the push roller.

[0010] As a further description of the above technical solution:

[0011] Bolts are threadedly connected to the front and rear sides of the top of the bottom plate.

[0012] As a further description of the above technical solution:

[0013] The bottom of the fixed block is fixedly connected with sliding bars on the left and right sides, and the top wall of the bottom plate is provided with sliding grooves on the left and right sides, and the sliding bars are slidably connected with the corresponding sliding grooves respectively.

[0014] As a further description of the above technical solution:

[0015] The two hollow tubes are symmetrically designed.

[0016] As a further description of the above technical solution:

[0017] The outer walls of the push rollers are rounded.

[0018] The utility model has the following beneficial effects:

[0019] In the utility model, the fixed rod rotates in conjunction with the gear to rotate synchronously with the push roller, and the rotation of the gear meshes with the sawtooth bar to transmit the sensor to perform detection work. There is no need for manual follow-up to record the test, which is time-saving and labor-saving and can meet the needs of use.

[0020] In the utility model, the electric push rod is extended and retracted to drive the piston to move, thereby squeezing out the ink stored in the hollow tube, and the unqualified parts can be marked in real time, which brings convenience to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a three-dimensional diagram of a wheel-push device for a railway vehicle wheel set proposed by the utility model;

[0022] Figure 2 This is an exploded view of the local structure of a railway vehicle wheel pair pushing device proposed by the utility model;

[0023] Figure 3 This is a disassembled diagram of a marking mechanism of a railway vehicle wheelset pushing device proposed by the utility model.

[0024] Legend:

[0025] 1. Base plate; 2. Marking mechanism; 201. Arc rod; 202. Fixed plate; 203. Electric push rod; 204. Piston; 205. Hollow tube; 3. Bolt; 4. Slide groove; 5. Sawtooth bar; 6. Rail; 7. Fixed block; 8. Slide bar; 9. Push roller; 10. Fixed rod; 11. Gear; 12. Double-headed motor; 13. Sensor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a wheel-push device for a railway vehicle, comprising a bottom plate 1, a fixed block 7 is arranged on the top of the bottom plate 1, a double-headed motor 12 is installed on the top of the fixed block 7, the output ends of the double-headed motor 12 are fixedly connected with a fixed rod 10, one end of the outer wall of the fixed rod 10 is fixedly connected with a gear 11, and the other end of the outer wall of the fixed rod 10 is fixedly connected with a push roller 9, the left and right sides of the top wall of the bottom plate 1 are fixedly connected with a sawtooth bar 5, the gear 11 is meshed with the sawtooth bar 5, the left and right sides of the bottom plate 1 are provided with rails 6, and the front side of the fixed block 7 is provided with a marking mechanism 2; the inner side of the push roller 9 is installed with a sensor 13; the front and rear sides of the top of the bottom plate 1 are threadedly connected with bolts 3; the left and right sides of the bottom of the fixed block 7 are fixedly connected with slide bars 8, and the left and right sides of the top wall of the bottom plate 1 are provided with slide grooves 4, and the slide bars 8 are respectively slidably connected with the corresponding slide grooves 4;

[0028] Specifically, the base plate 1 is installed at the specified position by bolts 3 to ensure the stability of the base plate 1; then, the double-headed motor 12 is started, which will drive the fixed rod 10 to rotate; this design makes the operation easier and does not require manual intervention; the rotation of the fixed rod 10 drives the gear 11 to rotate synchronously, thereby driving the push roller 9 to move; this design improves the transmission efficiency of the device and makes the whole process smoother; at the same time, the rotation of the gear 11 is meshed with the sawtooth bar 5 for transmission, further enhancing the transmission stability; during the movement of the double-headed motor 12, it also drives the slide bar 8 to slide in the slide groove 4; this design provides a plan for the movement trajectory of the double-headed motor 12, making the movement process more precise; in addition, this design also enables the device to adapt to various complex environments and has strong adaptability; it is worth mentioning that the device is also equipped with a sensor 13; during the movement of the double-headed motor 12, the sensor 13 will detect the surrounding environment; this enables the device to grasp environmental changes in real time and respond in time, thereby improving the accuracy of the test.

[0029] Reference Figure 2 and Figure 3 The marking mechanism 2 includes an arc rod 201, which is fixedly connected to the front end of the fixed block 7, and the end of the arc rod 201 is fixedly connected to a fixed disk 202, and the top of the fixed disk 202 is fixedly connected to an electric push rod 203, and the output end of the electric push rod 203 passes through the fixed disk 202 and is fixedly connected to a piston 204, and the bottom of the fixed disk 202 is fixedly connected to a hollow tube 205;

[0030] Specifically, the sensor 13 plays a vital role in the normal production process; the sensor 13 is like the eyes of the production line, always monitoring the quality of the product; once an unqualified area is detected, the sensor 13 will immediately transmit the signal to the electric push rod 203; the electric push rod 203 is the actuator on the production line. When it receives the unqualified signal from the sensor 13, it will start quickly to process the unqualified product; to achieve this goal, the electric push rod 203 moves by telescopic driving piston 204; this design allows the ink in the hollow tube 205 to be effectively squeezed out, and the unqualified parts are marked in real time; ensure product quality: timely discovery and processing of unqualified products helps to ensure the quality of the final product and reduce manual intervention: the automated processing process reduces the need for manual intervention, reduces operating errors, and improves the stability of the production line; facilitates troubleshooting: real-time marking of unqualified parts helps to quickly locate and troubleshoot faults and improve maintenance efficiency.

[0031] Reference Figure 1 and Figure 3 The two hollow tubes 205 are symmetrically designed; the outer wall of the push roller 9 is rounded;

[0032] Specifically, the symmetrically designed hollow tube 205 increases the accuracy of marking, and the rounded outer wall reduces the possibility of friction and collision.

[0033] Working principle: Install the bottom plate 1 at the specified position through the bolts 3, turn on the double-headed motor 12 to drive the fixed rod 10 to rotate, and the rotation of the fixed rod 10 causes the gear 11 to rotate synchronously with the push roller 9. The rotation of the gear 11 is meshed with the sawtooth bar 5 to drive the double-headed motor 12 to move. When the double-headed motor 12 moves, it drives the slide bar 8 to slide in the slide groove 4. The movement trajectory of the double-headed motor 12 is planned, and the push roller 9 moves along the trajectory of the rail 6 through the movement of the double-headed motor 12, so that the sensor 13 performs detection work without manual follow-up to record the test, which is time-saving and labor-saving and can meet the needs of use. The marking mechanism 2 moves synchronously through the movement of the fixed block 7, and is connected to the electric push rod 203 through the signal transmission of the sensor 13. When an unqualified area is detected, the sensor 13 starts the electric push rod 203, and the electric push rod 203 is retracted to drive the piston 204 to move, thereby squeezing out the ink stored in the hollow tube 205, and the unqualified area can be marked in real time, which brings convenience to use.

[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wheel pushing device for a railway vehicle wheel pair, comprising a bottom plate (1), characterized in that: A fixing block (7) is arranged on the top of the bottom plate (1), a double-headed motor (12) is installed on the top of the fixing block (7), the output ends of the double-headed motor (12) are fixedly connected to fixing rods (10), one end of the outer wall of the fixing rod (10) is fixedly connected to a gear (11), the other end of the outer wall of the fixing rod (10) is fixedly connected to a push roller (9), the left and right sides of the top wall of the bottom plate (1) are fixedly connected to sawtooth bars (5), the gear (11) is meshingly connected to the sawtooth bars (5), the left and right sides of the bottom plate (1) are provided with rails (6), and the front side of the fixing block (7) is provided with a marking mechanism (2).

2. A railway vehicle wheel pair pushing device according to claim 1, characterized in that: The marking mechanism (2) comprises an arc-shaped rod (201), the arc-shaped rod (201) being fixedly connected to the front end of a fixed block (7), the end of the arc-shaped rod (201) being fixedly connected to a fixed disk (202), the top of the fixed disk (202) being fixedly connected to an electric push rod (203), the output end of the electric push rod (203) passing through the fixed disk (202) and being fixedly connected to a piston (204), and the bottom of the fixed disk (202) being fixedly connected to a hollow tube (205).

3. A railway vehicle wheel pair pushing device according to claim 1, characterized in that: A sensor (13) is installed on the inner side of the push roller (9).

4. A railway vehicle wheel pair pushing device according to claim 1, characterized in that: Bolts (3) are threadedly connected to the front and rear sides of the top of the bottom plate (1).

5. A railway vehicle wheel pair pushing device according to claim 1, characterized in that: The bottom of the fixed block (7) is fixedly connected to sliding bars (8) on both sides, and the top wall of the bottom plate (1) is provided with sliding grooves (4) on both sides. The sliding bars (8) are slidably connected to the corresponding sliding grooves (4) respectively.

6. A railway vehicle wheel pair pushing device according to claim 2, characterized in that: The two hollow tubes (205) are symmetrically designed.

7. A railway vehicle wheel pair pushing device according to claim 1, characterized in that: The outer wall of the push roller (9) is rounded and smoothed.