Circulating type automatic bottle screening turn-over machine
By designing a circular automatic screening bottle turnover machine, the automatic flip and screening of bottles is achieved using components such as rotating discs and screening bottles, the problems of low efficiency and manual error of bottle turnover in the existing technology are solved, and the problem of improved Productivity and reduces the risk of damage to the filling machine.
Patent Information
- Application Number
- CN202421028765.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The lack of screening and flip technology for bottle bodies in the prior art leads to problems such as the bottle mouth facing downward during filling process, resulting in filling failure and machine stagnation. The existing devices are mainly used for bottle caps and cannot be used. Effectively solve the problems of inefficiency and manual error of bottle flips.
A circulating automatic screening bottle turning machine is designed, including a rotating disc, screening bottle plate, recycling device and feeding device. The automatic flip and screening of the bottle body are realized through screening holes and arc-shaped bars to ensure that the bottle mouth faces. Enter the filling machine to reduce manual errors and improve productivity.
Automatic bottle flip and screening is realized, reducing manual operation costs, improving production efficiency, reducing the risk of filling machine damage, and reducing the error rate of manual bottle flip through automatic cycle mode.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cosmetic production and packaging, in particular to a circulating automatic bottle screening and turning machine. Background Art
[0002] The existing ointment box rotary bottle screening machine is mainly composed of a rotating glass plate, guardrails, barriers, and conveyor belts. In actual application, there are mainly the following problems: 1. The ointment boxes need to be placed face up on the rotating table by workers one by one, and then enter the conveyor belt through the guardrails and barriers to send the ointment boxes to the filling machine, which is inefficient and may cause accidental mistakes (the bottles are not facing up); 2. The bottle screening machine is connected to the ointment filling machine. If an ointment box with the bottle mouth facing down (reverse side) enters the filling machine, the ointment will be poured out of the bottle and onto the conveyor belt, and the filling head will be pressed, causing the filling machine to stagnate or even be damaged; 3. The reverse bottles screened out are automatically transferred back to the bottle collecting bucket by the conveyor belt, which is an automatic circulation mode, reducing labor costs and improving production efficiency.
[0003] At present, the devices for screening and turning over are mostly used for bottle caps. For example, the Chinese utility model patent with announcement number CN216403789U disclosed a feeding device for cosmetic bottle caps on April 29, 2022, which involves the field of cosmetic production and packaging, and includes a vibrating feeding plate, the discharge end of which is connected to a turning guide rail, and the discharge end of the turning guide rail is provided with a transfer assembly, which is used to move the bottle caps one by one to the mouth of the cosmetic bottle, and the vibrating feeding plate is provided with a screening assembly, which is used to screen bottle caps with the mouth facing up, and the turning guide rail is used to adjust the bottle caps to face down. However, this patent can only be used to screen small-volume and small-mass products such as bottle caps, and cannot screen and turn over the bottle body.
[0004] Therefore, it is necessary to propose a screening and turning mechanism for bottles. Summary of the invention
[0005] The purpose of the utility model is to overcome the deficiencies of the above-mentioned prior art and to provide a circulating automatic bottle screening and turning machine, which aims to solve the technical problem that the prior art is only used for screening and turning over bottle caps but lacks screening and turning over bottle bodies.
[0006] To achieve the above-mentioned purpose, the utility model proposes a circulating automatic bottle screening and turning machine, comprising a rotating disk, an inlet channel arranged on one side of the rotating disk; and a bottle collecting bucket for feeding, a bottle screening plate is arranged on the inlet channel, the bottle screening plate is provided with screening holes, and a recovery device is arranged below the screening holes, and the recovery device feeds the material into the bottle collecting bucket.
[0007] Preferably, the rotating disk is a smooth circular panel, a speed-adjustable rotary motor is connected to the bottom of the rotating disk, and a guardrail is at least partially provided on the outer side of the rotating disk.
[0008] Preferably, a first blocking bar is provided on the rotating disk, and the first blocking bar is a stainless steel blocking bar.
[0009] Preferably, the inlet channel comprises a second blocking bar extending to the rotating disk, and the second blocking bar is an arc-shaped blocking bar.
[0010] Preferably, the bottle screening plate is a long thin steel plate made of stainless steel, and the screening hole is a tongue-shaped notch.
[0011] Preferably, it further comprises a material shifting device, which comprises a rotating machine head and a material shifting piece arranged on the rotating machine head, and the width of the material shifting piece is a bent steel sheet of 2-4 cm.
[0012] Preferably, the recovery device comprises a bottle collector arranged below the screening hole and a conveyor belt arranged obliquely upward, and the conveyor belt is provided with evenly distributed paddle grooves.
[0013] Preferably, a stainless steel baffle inclined downward is provided on the bottle collecting bucket, and the bottle collecting bucket is funnel-shaped; one end of the conveyor belt is inside the bottle collector, and the other end is above the stainless steel baffle.
[0014] Compared with the prior art, the circulating automatic bottle screening and turning machine provided by the utility model has the following beneficial effects:
[0015] 1. The device is equipped with a bottle collecting bucket and bottle pushing piece. Only one filling worker needs to do both filling and bottle loading. Workers do not need to place the bottles face up on the rotating table one by one, which speeds up production efficiency and reduces labor costs.
[0016] 2. The bottle screening machine is connected to the ointment filling machine. If an ointment box with the bottle mouth facing downward (reverse side) enters the filling machine, the ointment will be poured out of the bottle and onto the conveyor belt, and the filling head will be pressed against, causing the filling machine to stagnate or even be damaged. The device of the present invention is equipped with a notched bottle screening plate, which can screen out the ointment boxes with the bottle mouth facing downward (reverse side), reduce the error rate of manual bottle turning, improve production efficiency, and reduce damage to the filling machine.
[0017] 3. The bottles on the reverse side that have been screened out are automatically transported back to the bottle collecting bucket by a conveyor belt. This is an automatic circulation mode, which reduces labor costs and improves production efficiency.
[0018] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a front view of a circulating automatic bottle screening and turning machine according to an embodiment of the utility model.
[0020] Figure 2It is a rear view of a circulating automatic bottle screening and turning machine according to an embodiment of the utility model.
[0021] Figure 3 The utility model is a side view of a circulating automatic bottle screening and turning machine according to an embodiment of the utility model.
[0022] Figure 4 It is a top view of a circulating automatic bottle screening and turning machine according to an embodiment of the utility model.
[0023] in:
[0024] 1-bottle collecting bucket; 11-stainless steel baffle; 2-rotating disk; 3-inlet channel; 31-second baffle bar; 4-bottle screening plate; 41-screening hole; 5-first baffle bar; 6-feeding device; 61-rotating machine head; 62-feeding sheet; 7-guardrail; 8-bottle collector; 9-conveyor belt; 91-feeding sheet slot. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below through the accompanying drawings and embodiments. However, it should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the scope of the utility model. In addition, in the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.
[0026] In the description of the present utility model, it should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0027] In the description of the present utility model, it should be noted that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the invented product is usually placed when in use, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", "third" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "multiple" is two or more, unless otherwise clearly and specifically defined. The meaning of "several" is one or more, unless otherwise clearly and specifically defined.
[0028] In the description of the present utility model, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] See also Figure 1-4 The embodiment of the utility model provides a circulating automatic bottle screening and turning machine, comprising a rotating disk 2 and an inlet channel 3 arranged on one side of the rotating disk 2. It also comprises a bottle collecting bucket 1 for feeding, a bottle screening plate 4 is arranged on the inlet channel 3, the bottle screening plate 4 is provided with screening holes 41, and a recovery device is arranged below the screening holes 41, and the recovery device feeds the material into the bottle collecting bucket 1.
[0030] Specifically, workers pour the bottles of ointments (or cosmetic creams, etc.) to be filled into the bottle collecting bucket 1. The bottle collecting bucket 1 is above the rotating disk 2, and the bottles enter the rotating disk 2 from the outlet of the bottle collecting bucket 1. The rotating disk 2 drives the bottles to rotate and enter the inlet channel 3, and the bottles in the inlet channel 3 are lined up one by one and enter the bottle screening plate 4. Bottles with the mouth facing down (back side) will fall sideways after passing through the screening hole 41, and bottles with the mouth facing up (front side) can pass through the conveyor belt of the filling machine normally for filling. After falling from the screening hole 41 to the recycling device, the recycling device sends the conveyor belt into the bottle collecting bucket 1 for circulation until they are facing up when entering the filling.
[0031] See also Figure 1-4 In an optional embodiment, the bottle collecting hopper 1 is funnel-shaped, and the outlet is rectangular, facing the rotating disk 1. The outlet is small, and the bottles are stepped. When the bottle mouth faces upward, the bottom is large and the bottle mouth is small. Since the bottom of the bottle is heavier, most of the bottles face upward when they come out of the bottle collecting hopper 1.
[0032] See also Figure 1-4 In an optional embodiment, a material shifting device 6 is further included, the material shifting device 6 includes a rotating head 61 and a material shifting piece 62 arranged on the rotating head 61, the width of the material shifting piece 62 is a bent steel sheet of 2-4 cm. The rotating head 61 is connected to the speed regulating box for control, and the rotating head 61 drives the material shifting piece 62 to rotate in a circle, and shifts the bottles at the outlet of the bottle collecting bucket 1 to the rotating disk 2.
[0033] See also Figure 1-4 In an optional embodiment, the rotating disk 2 is a smooth circular panel, and an adjustable speed rotary motor is connected to the bottom of the rotating disk 2, and the speed can be linked with the filling machine. A guardrail 7 is provided at least partially on the outer side of the rotating disk 2. The guardrail is installed on the outer circle of the rotating disk, connecting the outlet of the bottle collecting bucket and the inlet of the filling machine. The guardrail 7 does not rotate with the rotating disk 2, and an additional bracket can be provided to fix it above the rotating disk 2 to prevent the bottles from falling from the side. The guardrail 7 does not need to be too high, and a part of the bottle should be higher than the guardrail. The material-pickup sheet 62 is slightly higher than the guardrail 7 to prevent interference with the guardrail during rotation.
[0034] See also Figure 1-4 In an optional embodiment, a first blocking bar 5 is provided on the rotating disk 2, and the first blocking bar 5 is a stainless steel blocking bar. The first blocking bar 5 is fixed above the rotating disk 2 and does not rotate with the rotating disk 2. The installation height can be adjusted according to the height of the bottle, and is used to flatten the bottles entering the rotating disk 2. Most of the bottles enter the rotating disk 2 from the bottle collecting bucket 1 with the front side facing upward, and some may face the reverse side or the side facing upward. The side facing upward will be flattened by the first blocking bar 5.
[0035] See also Figure 1-4 In an optional embodiment, the inlet channel 3 includes a second blocking bar 31 extending to the rotating disk 2, and the second blocking bar 31 is an arc-shaped blocking bar. The guardrail is installed on the outer circle of the rotating disk, connecting the outlet of the bottle collecting bucket and the entrance of the inlet channel. The second blocking bar 31 and part of the guardrail form an arc-shaped funnel-shaped inlet, and the opening channel gradually narrows. The end is connected to a notched bottle screening plate, the width of which can be adjusted according to the width of the bottle, so that the bottles can pass through one by one. The bottle generally slowly enters the inlet channel along the side wall of the arc-shaped blocking bar.
[0036] See also Figure 1-4In an optional embodiment, the bottle screening plate 4 is a long thin steel plate made of stainless steel, and the screening hole 41 is a tongue-shaped notch. When the bottles enter the bottle screening plate 4 in a queue, they generally enter along the side wall of the arc-shaped bar, and the bottle screening plate 4 will be larger than the width of the bottle. When the front side is facing up, the bottle can pass through the screening hole 41 smoothly. When the back side is facing up, the center is unstable, and it will overturn and fall into the notch. The opening of the tongue-shaped notch is larger than the width of the bottle body, and the bottle body can fall smoothly.
[0037] See also Figure 1-4 In an optional embodiment, the recovery device includes a bottle collector 8 arranged below the screening hole 41 and a conveyor belt 9 arranged obliquely upward, and the conveyor belt 9 is provided with evenly distributed paddle grooves 91. The bottle collector is located below the notched bottle screening plate and is used to collect the fallen bottles with the bottle mouth facing downward (reverse side). The bottles can fall into the bottle collector 8 or directly fall onto the conveyor belt 9, which can be adjusted according to actual conditions. The conveyor belt connects the bottle collector and the bottle collecting bucket. Because its conveying direction is from bottom to top, it needs to have a paddle groove, and the bottles in the paddle groove 91 will not slide back into the bottle collector 8.
[0038] See also Figure 1-4 In an optional embodiment, a stainless steel baffle 11 is provided on the bottle collecting bucket 1. One end of the conveyor belt 9 is in the bottle collecting device 8, and the other end is above the stainless steel baffle 11. Bottles on the conveyor belt 9 fall into the stainless steel baffle 11, and re-enter the bottle collecting bucket 1 along the inclined stainless steel baffle 11 for circulation.
[0039] After the machine is turned on, pour the ointment bottles into the bottle collecting bucket, the bottle pusher starts, and the bottles are pushed into the rotating disk at a uniform speed. After passing through the guardrail and the block, the bottles are smoothed, and the front or back side enters the notched bottle screening plate. The bottles with the mouth facing down (back side) fall into the bottle collector below and are conveyed back to the bottle collecting bucket by the conveyor belt. The bottles with the mouth facing up (front side) pass through the notched bottle screening plate normally and enter the subsequent filling device. This device quickly screens the front and back sides after passing through the rotating disk, and evenly enters the filling machine facing up, and can circulate the screened ointment boxes back to the rotating disk, improving production efficiency and reducing manual errors.
[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modification, equivalent substitution or improvement made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A circulating automatic bottle screening and turning machine, comprising a rotating disk (2) and an inlet channel (3) arranged on one side of the rotating disk (2); characterized in that: It also comprises a bottle collecting hopper (1) for feeding materials, wherein a bottle screening plate (4) is arranged on the inlet channel (3), the bottle screening plate (4) is provided with screening holes (41), and a recovery device is arranged below the screening holes (41), and the recovery device feeds materials into the bottle collecting hopper (1).
2. A circulating automatic bottle screening and turning machine as claimed in claim 1, characterized in that: The rotating disk (2) is a smooth circular panel; the bottom of the rotating disk (2) is connected to a speed-adjustable rotary motor; and a guardrail (7) is provided at least partially on the outer side of the rotating disk (2).
3. The circulating automatic bottle screening and turning machine according to claim 1, characterized in that: A first blocking bar (5) is arranged on the rotating disk (2), and the first blocking bar (5) is a stainless steel blocking bar.
4. A circulating automatic bottle screening and turning machine as claimed in claim 1, characterized in that: The inlet channel (3) comprises a second blocking bar (31) extending to the rotating disk (2), and the second blocking bar (31) is an arc-shaped blocking bar.
5. The circulating automatic bottle screening and turning machine according to claim 1, characterized in that: The bottle screening plate (4) is a long thin steel plate made of stainless steel, and the screening hole (41) is a tongue-shaped notch.
6. The circulating automatic bottle screening and turning machine according to claim 1, characterized in that: It also comprises a material shifting device (6), the material shifting device (6) comprising a rotating machine head (61) and a material shifting piece (62) arranged on the rotating machine head (61), the material shifting piece (62) being a bent steel sheet with a width of 2-4 cm.
7. The circulating automatic bottle screening and turning machine according to claim 1, characterized in that: The recovery device comprises a bottle collector (8) arranged below the screening hole (41) and a conveyor belt (9) arranged obliquely upward, and the conveyor belt (9) is provided with evenly distributed pick grooves (91).
8. A circulating automatic bottle screening and turning machine as claimed in claim 7, characterized in that: A stainless steel baffle (11) is provided on the bottle collecting bucket (1) and is inclined downward. The bottle collecting bucket (1) is funnel-shaped. One end of the conveyor belt (9) is inside the bottle collecting device (8), and the other end is above the stainless steel baffle (11).
