Supporting mechanism for plate chain conveyor belt and sludge squeezing device

By designing the gear structure and reset components of the support shaft and support roller, the poor pressing effect caused by the downward depression of the middle part of the plate chain conveyor belt is solved, and a more uniform mud cake shape and better pressing effect are achieved.

CN222158662UActive Publication Date: 2024-12-13SICHUAN TIANRUNDE ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202420450738.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-08
Publication Date
2024-12-13
Estimated Expiration
2034-03-08

AI Technical Summary

Technical Problem

The existing sludge vertical ultra-high pressure pressing equipment is prone to uneven fabrics when fabricating, and the middle part of the plate chain conveyor belt is sunk downward due to its own gravity and sludge weight, resulting in uneven thickness of the mud cake obtained by pressing and poor pressing effect. .

Method used

A support mechanism for a plate chain conveyor belt is designed, including a support shaft and a support roller, to provide structural support through a tooth groove and to allow the support shaft to slide through a reset assembly to fine-tune the position and angle to avoid the middle of the plate chain Sink while reducing contact friction.

Benefits of technology

It effectively solves the problem of downward depression in the middle of the plate chain conveyor belt, improves the pressing effect of the mud cake, makes the shape of the pressed mud cake more uniform and improves the pressing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The supporting mechanism comprises a supporting shaft and a reset assembly, the supporting shaft is coaxially and rotatably sleeved with a supporting roller, a plurality of tooth grooves are annularly and evenly formed in the roller face of the supporting roller around the axis, and the tooth grooves extend in the axial direction of the supporting roller and are communicated. The tooth grooves are used for being meshed with a hinge shaft at the bottom of an upper plate chain of the pre-supporting plate chain conveying belt, and during meshing, the roller faces of the supporting rollers are used for supporting the upper plate chain of the pre-supporting plate chain conveying belt from the bottom. The reset assembly comprises a pair of sliding rails and a pair of sliding blocks, the sliding rails are used for being connected with the side wall of the pre-supporting plate chain conveying belt and extend in the conveying direction of the pre-supporting plate chain conveying belt, the sliding blocks are arranged at the ends of the supporting shafts, and the supporting shafts are in sliding connection with the sliding rails through the sliding blocks so that the supporting shafts can slide in the conveying direction of the pre-supporting plate chain conveying belt. The problem that the mud cake squeezing effect is poor due to the fact that the middle of a plate chain conveying belt is sunken downwards can be solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of sludge pressing, in particular to a supporting mechanism for a plate chain conveyor belt and a sludge pressing device. Background Art

[0002] With the rapid development of the environmental protection industry, various low-cost and low-energy sludge treatment equipment have emerged. Among them, vertical ultra-high pressure sludge pressing equipment is a commonly used equipment. The sludge is laid on the plate chain conveyor belt, and the plate chain conveyor belt is used to spread and convey the sludge, and then it is pressed by the sludge forming roller located above the plate chain conveyor belt to form a mud cake.

[0003] However, the existing vertical ultra-high pressure sludge pressing equipment is prone to uneven distribution of material, and the plate chain will cause the middle part to sag downward due to its own gravity and the weight of the sludge, while the roller surface of the sludge forming roller is flat. Therefore, the mud cake obtained by pressing is thick in the middle and thin on both sides, with an arc surface on the bottom, and the pressing effect is poor. Utility Model Content

[0004] The utility model aims to provide a supporting mechanism for a plate chain conveyor belt, so as to solve the problem that the middle part of the plate chain conveyor belt is sunken downwards, resulting in poor mud cake pressing effect.

[0005] The utility model is realized by the following technical solutions:

[0006] The support mechanism for a plate chain conveyor belt comprises: a support shaft, the support shaft is coaxially rotatably sleeved with a support roller, the roller surface of the support roller is annularly and evenly provided with a plurality of tooth grooves around the axis, the tooth grooves extend and pass through the axial direction of the support roller, the tooth grooves are used to mesh with the hinge shaft at the bottom of the upper plate chain of a pre-supported plate chain conveyor belt, and when meshed, the roller surface of the support roller is used to support the upper plate chain of the pre-supported plate chain conveyor belt from the bottom; a reset assembly, the reset assembly comprises a pair of slide rails and a pair of sliders, the slide rails are used to be connected to the side walls of the pre-supported plate chain conveyor belt, the slide rails extend along the conveying direction of the pre-supported plate chain conveyor belt, the slider is arranged at the end of the support shaft, the support shaft is slidably connected to the slide rail through the slider, so that the support shaft can slide along the conveying direction of the pre-supported plate chain conveyor belt.

[0007] Optionally, the support shaft and the support roller are rotatably connected via a bearing.

[0008] Optionally, the outer diameter of the support roller is equal to or slightly smaller than the distance between the upper plate chain and the lower plate chain of the pre-supported plate chain conveyor belt; the tooth groove at the top of the support roller engages with the hinge shaft at the bottom of the upper plate chain of the pre-supported plate chain conveyor belt; the tooth groove at the bottom of the support roller engages with the hinge shaft at the top of the lower plate chain of the pre-supported plate chain conveyor belt.

[0009] Optionally, the groove depth and groove width of the tooth groove respectively match the diameter of the hinge shaft of the pre-supported plate chain conveyor belt plate chain.

[0010] Optionally, the tooth groove is arranged in an involute shape.

[0011] Optionally, the slider is disc-shaped, and the slider is coaxially rotatably sleeved with the rotating shaft via a bearing.

[0012] Optionally, a circular groove is concavely provided on the circumferential surface of the slider, and the inner wall of the slide rail extends inward to form a limiting edge, and the slider is slidably engaged with the limiting edge through the circular groove.

[0013] A sludge pressing device comprises: a plate chain conveyor belt; a sludge forming roller, wherein the sludge forming roller is arranged above the plate chain conveyor belt to form a forming gap between the sludge forming roller and the upper plate chain of the plate chain conveyor belt; any one of the above-mentioned support mechanisms for the plate chain conveyor belt, wherein the support shaft is connected to the side wall of the plate chain conveyor belt through the reset assembly, and the tooth groove of the support roller is engaged with the hinge shaft at the bottom of the upper plate chain of the plate chain conveyor belt. When engaged, the roller surface of the support roller supports the upper plate chain of the plate chain conveyor belt from the bottom.

[0014] Optionally, the sludge forming roller is fixedly connected to the plate chain conveyor belt.

[0015] Optionally, the length of the sludge forming roller matches the width of the plate chain conveyor belt.

[0016] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0017] The utility model provides a support mechanism for a plate chain conveyor belt. By setting a support shaft and a support roller, the support roller is used to provide structural support on the bottom of the plate chain on the pre-supported plate chain conveyor belt, thereby avoiding the situation where the middle part of the plate chain is concave. On this basis, by setting a tooth groove, it is used to mesh with the hinge shaft of the plate chain conveyor belt, so that the support roller can rotate with the transmission of the plate chain under the action of meshing while providing support, so as to reduce the contact friction between the two. On this basis, by setting a reset component, it is specifically set to include a slide rail and a slider, and the setting position and connection relationship of the two are set, so that the support shaft can slide along the slide rail. When the plate chain of the plate chain conveyor belt is tightened, the hinge shaft of the plate chain acts on the tooth groove. At this time, through the sliding connection at the end of the support shaft, the support roller can fine-tune its own position and angle, thereby ensuring the meshing performance of the tooth groove and the hinge shaft; through the mutual cooperation of the above-mentioned features, the support mechanism for the plate chain conveyor belt can effectively solve the problem that the middle part of the plate chain conveyor belt is dented downward, resulting in poor mud cake pressing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, constitute a part of this application, and do not constitute a limitation of the embodiments of the present utility model. In the drawings:

[0019] Figure 1 It is a front view schematic diagram of an existing vertical ultra-high pressure sludge pressing equipment;

[0020] Figure 2 A schematic diagram of a support mechanism for a plate chain conveyor belt provided in Example 1 of the utility model;

[0021] Figure 3 A front view schematic diagram of a sludge pressing device provided in Example 2 of the utility model;

[0022] Figure 4 This is a side view schematic diagram of the sludge pressing device provided in Example 2 of the utility model.

[0023] Marks and corresponding parts names in the attached drawings:

[0024] 1-plate chain conveyor belt; 2-sludge forming roller; 3-articulated shaft; 10-support shaft; 11-support roller; 111-tooth groove; 20-slide rail; 201-limiting edge; 21-sliding block; 211-ring groove. DETAILED DESCRIPTION

[0025] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments and drawings. The schematic implementation manner of the utility model and its description are only used to explain the utility model and are not intended to limit the utility model.

[0026] Please refer to Figure 1 In order to introduce and illustrate the prior art, the plate chain conveyor belt of the existing vertical ultra-high pressure sludge pressing equipment is concave in the middle due to its own gravity and the weight of the sludge, resulting in the mud cake obtained by squeezing being in a crescent shape with a flat top surface and an arc bottom surface, thick in the middle and thin on both sides, resulting in poor squeezing effect.

[0027] Example 1

[0028] Please refer to Figure 2The embodiment of the utility model provides a support mechanism for a plate chain conveyor belt, comprising: a support shaft 10, the support shaft 10 is coaxially rotatably sleeved with a support roller 11, the roller surface of the support roller 11 is annularly and evenly opened with a plurality of tooth grooves 111 around the axis, the tooth grooves 111 extend and penetrate along the axial direction of the support roller 11, the tooth grooves 111 are used to engage with the hinge shaft at the bottom of the upper plate chain of the pre-supported plate chain conveyor belt, and when engaged, the roller surface of the support roller 11 is used to support the upper plate chain of the pre-supported plate chain conveyor belt from the bottom; the second includes a reset component, the reset component includes a pair of slide rails 20 and a pair of sliders 21, the slide rails 20 are used to be connected to the side walls of the pre-supported plate chain conveyor belt, the slide rails 20 extend along the conveying direction of the pre-supported plate chain conveyor belt, the slider 21 is arranged at the end of the support shaft 10, the support shaft 10 is slidably connected to the slide rails 20 through the slider 21, so that the support shaft 10 can slide along the conveying direction of the pre-supported plate chain conveyor belt.

[0029] The utility model provides a support mechanism for a plate chain conveyor belt, which provides a support shaft 10 and a support roller 11, and uses the support roller 11 to provide structural support on the bottom of the plate chain on the pre-supported plate chain conveyor belt, thereby avoiding the situation where the middle part of the plate chain is concave. On this basis, a tooth groove 111 is provided, and it is engaged with the hinge shaft of the plate chain conveyor belt, so that the support roller 11 can rotate with the transmission of the plate chain under the action of engagement while providing support, so as to reduce the contact friction between the two. On this basis, a reset component is provided, which specifically includes a sliding The rail 20 and the slider 21 are arranged at their respective positions and in a connection relationship so that the support shaft 10 can slide along the slide rail 20. When the plate chain of the plate chain conveyor is tightened, the hinge shaft of the plate chain acts on the tooth groove 111. At this time, through the sliding connection at the end of the support shaft 10, the support roller 11 can fine-tune its own position and angle, thereby ensuring the meshing performance of the tooth groove 111 and the hinge shaft. Through the mutual cooperation of the above-mentioned features, the support mechanism for the plate chain conveyor can effectively solve the problem that the middle part of the plate chain conveyor is sunken downward, resulting in poor mud cake squeezing effect.

[0030] In order to reduce the rotational friction between the support shaft 10 and the support roller 11, the support shaft 10 and the support roller 11 are rotatably connected via a bearing.

[0031] In order to further optimize the supporting performance of the support roller 11, the outer diameter of the support roller 11 is equal to or slightly smaller than the distance between the upper plate chain and the lower plate chain of the pre-supported plate chain conveyor belt; the tooth groove 111 at the top of the support roller 11 is engaged with the hinge shaft at the bottom of the upper plate chain of the pre-supported plate chain conveyor belt; the tooth groove 111 at the bottom of the support roller 11 is engaged with the hinge shaft at the top of the lower plate chain of the pre-supported plate chain conveyor belt.

[0032] Preferably, the groove depth and the groove width of the tooth groove 111 respectively match the diameter of the hinge shaft of the pre-supported plate chain conveyor belt plate chain.

[0033] In order to facilitate the hinge shaft to smoothly enter into and exit from the tooth groove 111 , the tooth groove 111 is configured to be involute-shaped.

[0034] In order to further reduce the sliding friction between the slider 21 and the slide groove 20, the slider 21 is disc-shaped, and the slider 21 is coaxially rotatably sleeved with the rotating shaft 10 through a bearing.

[0035] By setting the slider 21 to be disc-shaped, the sliding cooperation between the slider 21 and the slide groove 20 includes both relative sliding and relative rolling, thereby effectively reducing the friction between the two.

[0036] In order to limit the sliding cooperation between the slider 21 and the slide groove 20 and prevent the slider 21 from escaping from the slide groove 20, the circumferential surface of the slider 21 is concavely provided with an annular groove 211, and the inner wall of the slide rail 20 extends inward to form a limiting edge 201, and the slider 21 slides and cooperates with the limiting edge 201 through the annular groove 211.

[0037] Example 2

[0038] Please Figure 1 Based on the reference Figure 3 and Figure 4 The utility model embodiment also provides a sludge pressing device, comprising: a plate chain conveyor belt 1; a second sludge forming roller 2, the sludge forming roller 2 is arranged above the plate chain conveyor belt 1 to form a forming gap between the sludge forming roller 2 and the upper plate chain of the plate chain conveyor belt 1; a third embodiment comprises any one of the support mechanisms for the plate chain conveyor belt in embodiment 1, the support shaft 10 is connected to the side wall of the plate chain conveyor belt 1 through the reset assembly, the tooth groove 111 of the support roller 11 is engaged with the hinge shaft 3 at the bottom of the upper plate chain of the plate chain conveyor belt 1, and when engaged, the roller surface of the support roller 11 supports the upper plate chain of the plate chain conveyor belt 1 from the bottom.

[0039] After adding the support mechanism for the plate chain conveyor in Example 1, the upper plate chain of the plate chain conveyor 1 can be effectively supported structurally to prevent it from sinking downward, effectively solving the problems of the prior art, thereby ensuring the shape of the mud cake obtained by pressing.

[0040] Preferably, in order to prevent the width of the forming gap between the sludge forming roller 2 and the plate chain conveyor belt 1 from changing unnecessarily, the sludge forming roller 2 is fixedly connected to the plate chain conveyor belt 1 .

[0041] Preferably, the length of the sludge forming roller 2 matches the width of the plate chain conveyor belt 1 .

[0042] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A support mechanism for a plate chain conveyor belt, characterized in that: include: A support shaft (10), wherein the support shaft (10) is coaxially rotatably sleeved with a support roller (11), wherein the roller surface of the support roller (11) is evenly provided with a plurality of tooth grooves (111) in a ring shape around the axis, wherein the tooth grooves (111) extend and penetrate along the axial direction of the support roller (11), and wherein the tooth grooves (111) are used to mesh with the hinge shaft at the bottom of the upper plate chain of the pre-supported plate chain conveyor belt, and when meshed, the roller surface of the support roller (11) is used to support the upper plate chain of the pre-supported plate chain conveyor belt from the bottom; A reset assembly, the reset assembly comprising a pair of slide rails (20) and a pair of sliders (21), the slide rails (20) being used to connect with the side walls of the pre-support plate chain conveyor belt, the slide rails (20) extending along the conveying direction of the pre-support plate chain conveyor belt, the sliders (21) being arranged at the end of the support shaft (10), the support shaft (10) being slidably connected to the slide rails (20) via the sliders (21), so that the support shaft (10) can slide along the conveying direction of the pre-support plate chain conveyor belt.

2. The support mechanism for a plate chain conveyor belt according to claim 1, characterized in that: The support shaft (10) and the support roller (11) are rotatably connected via a bearing.

3. The support mechanism for a plate chain conveyor belt according to claim 1, characterized in that: The outer diameter of the support roller (11) is equal to or slightly smaller than the distance between the upper plate chain and the lower plate chain of the pre-supported plate chain conveyor belt; The tooth groove (111) at the top of the supporting roller (11) is meshed with the hinge shaft at the bottom of the plate chain on the pre-supporting plate chain conveyor belt; The tooth groove (111) at the bottom of the supporting roller (11) is engaged with the hinge shaft at the top of the lower plate chain of the pre-supporting plate chain conveyor.

4. The support mechanism for a plate chain conveyor belt according to claim 3, characterized in that: The groove depth and groove width of the tooth groove (111) respectively match the diameter of the hinge shaft of the pre-supported plate chain conveyor belt plate chain.

5. The support mechanism for a plate chain conveyor belt according to claim 4, characterized in that: The tooth groove (111) is configured as an involute shape.

6. The support mechanism for a plate chain conveyor belt according to claim 1, characterized in that: The slider (21) is disc-shaped and is coaxially rotatably sleeved with the support shaft (10) via a bearing.

7. The support mechanism for a plate chain conveyor belt according to claim 6, characterized in that: The circumferential surface of the slider (21) is concavely provided with an annular groove (211), the inner wall of the slide rail (20) extends inwardly to form a limiting edge (201), and the slider (21) is slidably matched with the limiting edge (201) through the annular groove (211).

8. A sludge pressing device, characterized in that: include: Plate chain conveyor (1); A sludge forming roller (2), the sludge forming roller (2) being arranged above the plate chain conveyor belt (1) so as to form a forming gap between the sludge forming roller (2) and the upper plate chain of the plate chain conveyor belt (1); The support mechanism for a plate chain conveyor belt as described in any one of claims 1 to 7, wherein the support shaft (10) is connected to the side wall of the plate chain conveyor belt (1) through the reset assembly, and the tooth groove (111) of the support roller (11) is engaged with the hinge shaft (3) at the bottom of the upper plate chain of the plate chain conveyor belt (1), and when engaged, the roller surface of the support roller (11) supports the upper plate chain of the plate chain conveyor belt (1) from the bottom.

9. The sludge pressing device according to claim 8, characterized in that: The sludge forming roller (2) is fixedly connected to the plate chain conveyor belt (1).

10. The sludge pressing device according to claim 8, characterized in that: The length of the sludge forming roller (2) matches the width of the plate chain conveyor belt (1).