Extracting device for processing woolen products

By introducing automatic adjustment of force design and gear transmission system into the fleece processing device, the problem of uneven extraction force in traditional devices is solved, product quality and efficiency are improved, and equipment use and maintenance are simplified.

CN222158975UActive Publication Date: 2024-12-13DONGGUAN XIN WANG DA FLOCKING CO LTD
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Patent Information

Application Number
CN202420852791.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-13
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

Traditional fleece processing and extraction devices cannot automatically adjust the extraction force, resulting in the raw materials that may be deformed or damaged, or the extraction efficiency is ineffective.

Method used

A extraction device including a motor, threaded column, limit column, clamp and electric push rod is designed. The automatic adjustment of the extraction arm is achieved through the cooperation of these components, and the disassembly and maintenance of the device is simplified through the gear transmission system.

Benefits of technology

The uniform and stable extraction of fleece products is achieved, the quality and efficiency of products are improved, and the use and maintenance process of the device is simplified.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of down and feather product processing, and discloses an extraction device for down and feather product processing, which comprises a support plate, the upper surface of the support plate is fixedly connected with a support block, the side wall of the support block is fixedly connected with an electric push rod, and the output end of the electric push rod is fixedly connected with a fixed plate. The fixing plate is slidably connected into the supporting block, a protective sleeve is arranged at the bottom of the fixing plate, a first motor is fixedly connected into the protective sleeve, a threaded column is fixedly connected to the output end of the first motor, a connecting column is in threaded connection with the outer wall of the threaded column, and a fixing block is fixedly connected to one side wall of the motor. According to the extraction device, the effect that the extraction arm can automatically adjust the extraction force is achieved through cooperation of the first motor, the electric push rod and other components, the problem that a traditional extraction device for velvet product processing cannot automatically adjust the extraction force, and consequently the extraction efficiency is low is solved, and the velvet product processing quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of down product processing, in particular to an extraction device used for down product processing. Background Art

[0002] Plush products are a type of product made with plush as the main raw material, usually including plush toys, plush cloth, blankets, plush clothing, etc. The manufacturing of plush products usually adopts sewing, filling, embroidery and other processes. In order to avoid unevenness or damage that may occur during manual material extraction, an extraction device is usually used for plush product processing. The extraction device will ensure the consistency and quality stability of the product.

[0003] The traditional extraction device for processing velvet products is composed of an extraction arm, an extraction motor, a transmission device and a control system. The operator starts the motor of the extraction device to make the extraction arm descend in the vertical direction to the position of the raw material pile. After the extraction arm descends to the appropriate position, the grasping structure of the extraction arm firmly grasps the raw material, and the motor runs in the reverse direction. The extraction arm is lifted in the vertical direction to lift the extracted raw material to the required position. When the extraction device completes the extraction task, the operator stops the motor and the extraction device stops working. The operation is simple, there are fewer safety hazards, and it is easy for the operator to master.

[0004] However, the traditional extraction device for processing velvet products cannot automatically adjust the extraction force. The lack of the function of automatically adjusting the extraction force means that the extraction device may apply too much or too little force when extracting the raw materials, resulting in increased loss of raw materials. Excessive extraction force may cause deformation or damage of the raw materials, while too little extraction force may lead to low extraction efficiency. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an extraction device for processing velvet products, aiming to improve the problem that the traditional extraction device for processing velvet products cannot automatically adjust the extraction force. Excessive extraction force will cause deformation or damage of the raw materials, while too small extraction force will lead to low extraction efficiency.

[0006] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: an extraction device for processing velvet products, comprising a support plate, the upper surface of the support plate is fixedly connected to a support block, the side wall of the support block is fixedly connected to an electric push rod, the output end of the electric push rod is fixedly connected to a fixed plate, the fixed plate is slidably connected to the inside of the support block, a protective cover is provided at the bottom of the fixed plate, a motor 1 is fixedly connected to the inside of the protective cover, a threaded column is fixedly connected to the output end of the motor 1, a connecting column is threadedly connected to the outer wall of the threaded column, a fixed block is fixedly connected to one side wall of the motor, a limiting column is fixedly connected to the lower surface of the fixed block, the connecting column is slidably connected to the outer wall of the limiting column, a splint is rotatably connected to the inside of the fixed block, the splint is rotatably connected to the side wall of the connecting column, and an auxiliary component is provided on the lower surface of the fixed plate.

[0007] Furthermore, the auxiliary component includes a second motor, an output end of the second motor is fixedly connected to a rotating column, and the second motor is fixedly connected to the upper surface of the fixing plate.

[0008] Furthermore, a portion of gear 1 is fixedly connected to the outer wall of the rotating column, a connecting plate is fixedly connected to the lower surface of motor 2, and a rotating block is slidably connected to the inside of the protective cover.

[0009] Furthermore, a partial gear 2 is rotatably connected inside the connecting plate, and the partial gear 1 is meshed with the partial gear 2.

[0010] Furthermore, a rotating plate is fixedly connected to the outer wall of the rotating column, and the rotating block is rotatably connected to the side wall of the rotating plate.

[0011] Furthermore, the side wall of the connecting plate is rotatably connected to a rotating rod, and the rotating block is rotatably connected to the side wall of the rotating rod.

[0012] Furthermore, a conveyor belt is arranged on the upper surface of the support plate, a conveying bin is fixedly connected to the side wall of the support plate, a connecting block is fixedly connected to the lower surface, a collecting box is arranged on the upper surface of the connecting block, and a handle is fixedly connected to the side wall of the collecting box.

[0013] The utility model has the following beneficial effects:

[0014] 1. In the utility model, firstly, through the cooperation among the motor, threaded column, connecting column, limit column, clamping plate, fixed block and electric push rod, the extraction arm can automatically adjust the extraction force, which solves the problem that the extraction device of traditional velvet product processing cannot automatically adjust the extraction force, too large extraction force may cause deformation or damage of the raw materials, and too small extraction force may lead to low extraction efficiency, thereby improving the quality and efficiency of velvet product processing.

[0015] 2. In the utility model, firstly, the coordination among motor 2, rotating column, gear 1, gear 2, rotating plate, rotating block and rotating rod is used to facilitate the disassembly of the extraction arm, thereby solving the problem that the traditional extraction device is complex in design and causes the disassembly process to be cumbersome and difficult, thereby improving the convenience of use of the equipment and reducing maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a three-dimensional diagram of an extraction device for processing velvet products proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of a fixing plate of an extraction device for processing velvet products proposed by the utility model;

[0018] Figure 3 The utility model is a schematic diagram of the cross-sectional structure of a support block of an extraction device for processing velvet products.

[0019] Legend:

[0020] 1. Support plate; 2. Support block; 3. Electric push rod; 4. Fixed plate; 5. Protective cover; 6. Motor 1; 7. Threaded column; 8. Connecting column; 9. Limiting column; 10. Clamp; 11. Fixed block; 12. Motor 2; 13. Rotating column; 14. Part of gear 1; 15. Part of gear 2; 16. Rotating plate; 17. Rotating block; 18. Connecting plate; 19. Rotating rod; 20. Conveyor belt; 21. Conveying bin; 22. Connecting block; 23. Collection box; 24. Handle. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Reference Figure 1 and Figure 2, the utility model provides an embodiment: an extraction device for processing velvet products, including a support plate 1, a support block 2 is fixedly connected to the upper surface of the support plate 1, an electric push rod 3 is fixedly connected to the side wall of the support block 2, a fixed plate 4 is fixedly connected to the output end of the electric push rod 3, the fixed plate 4 is slidably connected to the inside of the support block 2, a protective cover 5 is provided at the bottom of the fixed plate 4, a motor 6 is fixedly connected inside the protective cover 5, a threaded column 7 is fixedly connected to the output end of the motor 6, a connecting column 8 is threadedly connected to the outer wall of the threaded column 7, a fixed block 11 is fixedly connected to the side wall of the motor 6, a limited column 9 is fixedly connected to the lower surface of the fixed block 11, the connecting column 8 is slidably connected to the outer wall of the limited column 9, a clamping plate 10 is rotatably connected to the inside of the fixed block 11, the clamping plate 10 is rotatably connected to the side wall of the connecting column 8, and an auxiliary component is provided on the lower surface of the fixed plate 4;

[0023] Specifically, the motor 6 starts to work, and its output end drives the threaded column 7 to rotate. The rotation of the threaded column 7 has a precise and stable rotation speed, which ensures that the fluff is subjected to uniform force during the extraction process and avoids fluff damage caused by uneven speed. As the threaded column 7 rotates, the connecting column 8 begins to slide on the outer wall of the limiting column 9. The existence of the limiting column 9 ensures the stability and linearity of the sliding of the connecting column 8, thereby ensuring the accuracy and continuity of the fluff extraction. The movement of the connecting column 8 further drives the clamping plate 10 to rotate on its side wall. The design of the clamping plate 10 Taking into account the characteristics of the fluff and the needs of clamping, its surface is covered with soft material to reduce friction and damage to the fluff. At the same time, the rotation range of the splint 10 is precisely calculated to ensure that fluff of different sizes and shapes can be clamped. In addition, the splint 10 will also rotate inside the fixed block 11. The fixed block 11 provides stable support for the splint 10, ensuring its stability and reliability during operation. The design inside the fixed block 11 also takes into account various factors in the fluff extraction process, such as the density and humidity of the fluff, to ensure the best clamping effect.

[0024] Reference Figure 1 and Figure 3 The auxiliary component includes a motor 2 12, the output end of the motor 2 12 is fixedly connected to a rotating column 13, the motor 2 12 is fixedly connected to the upper surface of the fixed plate 4, the outer wall of the rotating column 13 is fixedly connected to a part of the gear 14, the lower surface of the motor 2 12 is fixedly connected to a connecting plate 18, a rotating block 17 is slidably connected inside the protective cover 5, the connecting plate 18 is rotatably connected to a part of the gear 2 15, the part of the gear 14 is meshed with the part of the gear 2 15, the outer wall of the rotating column 13 is fixedly connected to a rotating plate 16, the rotating block 17 is rotatably connected to the side wall of the rotating plate 16, the side wall of the connecting plate 18 is rotatably connected to a rotating rod 19, and the rotating block 17 is rotatably connected to the side wall of the rotating rod 19;

[0025] Specifically, start motor 2 12, which is located at the core of the device, and its output end is closely connected with the rotating column 13. Once the motor is started, the power of its output end will be transmitted to the rotating column 13, causing it to start rotating. The rotation of the rotating column 13 is not isolated, and there is a direct linkage relationship between it and the partial gear 1 14. When the rotating column 13 starts to rotate, the partial gear 14 will also rotate accordingly. This design cleverly utilizes the principle of gear transmission, so that power can be transmitted in a closed system, reducing energy loss. The rotation of the partial gear 14 will not fight alone, it will also drive the partial gear 2 15 meshing with it to rotate together. As the partial gear 14 and the partial gear 2 15 rotate, the gear 1 and the partial gear 14 will rotate. The rotating plate 16 also starts to move. The rotating plate 16 is a key component in the entire transmission system. It is closely connected with the rotating block 17. When the rotating plate 16 starts to rotate, the rotating block 17 will also move accordingly. The rotation of the rotating block 17 is an important link in the entire operation process. It not only drives the rotation of the rotating rod 19, but more importantly, it will slide out of the protective cover 5. This action releases the fixing effect of the rotating block 17 on the extraction arm, allowing the staff to easily replace or repair the extraction arm, which realizes a simple and efficient power transmission process, which not only reduces the labor intensity of the staff and improves work efficiency, but also ensures the stability and safety of the equipment during maintenance.

[0026] Reference Figure 1 and Figure 3 A conveyor belt 20 is provided on the upper surface of the support plate 1, a conveying bin 21 is fixedly connected to the side wall of the support plate 1, a connecting block 22 is fixedly connected to the lower surface of the support plate 1, a collecting box 23 is provided on the upper surface of the connecting block 22, and a handle 24 is fixedly connected to the side wall of the collecting box 23;

[0027] Specifically, the output end of the electric push rod 3 starts to work, pushing the fixed plate 4 to slide smoothly inside the support block 2. During this process, the movement of the fixed plate 4 is accurate and stable, ensuring that the clamped fluff can be moved smoothly and safely. As the fixed plate 4 moves, the clamped fluff is accurately transported to the upper surface of the conveyor belt 20. At this time, the motor 6 starts to work, driving the clamping plate 10 to rotate, thereby releasing the fluff. This cleverly utilizes the mechanical principle to achieve automatic release of the fluff, greatly reducing the tediousness and errors of manual operation. When the fluff is released onto the conveyor belt 20, the conveyor belt 20 immediately starts to work to stably transport the fluff to the conveying bin 2 1. During this process, the efficient operation and precise control of the conveyor belt 20 ensure the smooth transportation of the fluff and avoid any possible blockage or confusion. Then the fluff is continuously transported from the inside of the conveying bin 21 to the inside of the collecting box 23. The design of this link also takes into account the safety and stability of the fluff to ensure that it will not be damaged in the entire transportation process. When the fluff in the collecting box 23 is collected, the staff only needs to simply pull the handle 24 to make the collecting box 23 slide easily on the upper surface of the connecting block 22, so as to facilitate the processing of the fluff. This design not only improves the work efficiency, but also reduces the labor intensity of the staff.

[0028] Working principle: when the staff needs to replace or overhaul the extraction arm, first drive the rotating column 13 to rotate through the output end of the motor 2 12, the rotation of the rotating column 13 will drive the partial gear 14 to rotate, the rotation of the partial gear 14 will drive the partial gear 2 15 meshing therewith to rotate, the rotation of the partial gear 14 and the partial gear 2 15 will drive the rotating plate 16 to rotate, the rotation of the rotating plate 16 will drive the rotating block 17 to rotate, the rotation of the rotating block 17 will drive the rotating rod 19 to rotate, the rotation of the rotating block 17 will slide out of the protective cover 5, so that the rotating block 17 is not in the position of fixing the extraction arm, then the extraction arm can be replaced or overhauled, when it is necessary to extract fluff, first drive the threaded column 7 to rotate through the output end of the motor 16, the rotation of the threaded column 7 It will drive the connecting column 8 to slide on the outer wall of the limiting column 9. The movement of the connecting column 8 will drive the clamping plate 10 to rotate on its side wall. At the same time, the clamping plate 10 will also rotate inside the fixed block 11, so that the fluff will be clamped. When the clamping is completed and the fluff needs to be transported to the subsequent processing link, the fixed plate 4 is pushed to slide inside the support block 2 by the output end of the electric push rod 3. The movement of the fixed plate 4 will drive the clamped fluff to move. When it reaches the upper surface of the conveyor belt 20, the motor 6 drives the clamping plate 10 to rotate and release the fluff. In this way, the fluff will be transported to the inside of the conveying bin 21 through the conveying bin 21, and then transported from the inside of the conveying bin 21 to the inside of the collection box 23. After collection is completed, the handle 24 is pulled to drive the collection box 23 to slide on the upper surface of the connecting block 22, which is convenient for its processing.

[0029] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An extraction device for processing velvet products, comprising a support plate (1), characterized in that: The upper surface of the support plate (1) is fixedly connected to a support block (2), the side wall of the support block (2) is fixedly connected to an electric push rod (3), the output end of the electric push rod (3) is fixedly connected to a fixed plate (4), the fixed plate (4) is slidably connected to the inside of the support block (2), a protective cover (5) is provided at the bottom of the fixed plate (4), a motor 1 (6) is fixedly connected inside the protective cover (5), a threaded column (7) is fixedly connected to the output end of the motor 1 (6), the outer wall of the threaded column (7) is threadedly connected to a connecting column (8), the side wall of the motor 1 (6) is fixedly connected to a fixed block (11), the lower surface of the fixed block (11) is fixedly connected to a limiting column (9), the connecting column (8) is slidably connected to the outer wall of the limiting column (9), a clamping plate (10) is rotatably connected inside the fixed block (11), the clamping plate (10) is rotatably connected to the side wall of the connecting column (8), and an auxiliary component is provided on the lower surface of the fixed plate (4).

2. The extraction device for processing velvet products according to claim 1, characterized in that: The auxiliary component comprises a second motor (12), the output end of the second motor (12) is fixedly connected to a rotating column (13), and the second motor (12) is fixedly connected to the upper surface of the fixing plate (4).

3. The extraction device for processing velvet products according to claim 2, characterized in that: The outer wall of the rotating column (13) is fixedly connected to a portion of the gear one (14), the lower surface of the motor two (12) is fixedly connected to a connecting plate (18), and the interior of the protective cover (5) is slidably connected to a rotating block (17).

4. The extraction device for processing velvet products according to claim 3, characterized in that: The connecting plate (18) is internally rotatably connected with a second partial gear (15), and the first partial gear (14) is meshed with the second partial gear (15).

5. The extraction device for processing velvet products according to claim 4, characterized in that: The outer wall of the rotating column (13) is fixedly connected to a rotating plate (16), and the rotating block (17) is rotatably connected to the side wall of the rotating plate (16).

6. The extraction device for processing velvet products according to claim 5, characterized in that: The side wall of the connecting plate (18) is rotatably connected to a rotating rod (19), and the rotating block (17) is rotatably connected to the side wall of the rotating rod (19).

7. The extraction device for processing velvet products according to claim 1, characterized in that: A conveyor belt (20) is provided on the upper surface of the support plate (1), and a conveying bin (21) is fixedly connected to the side wall of the support plate (1).

8. The extraction device for processing velvet products according to claim 7, characterized in that: A connection block (22) is fixedly connected to the lower surface of the support plate (1), a collection box (23) is provided on the upper surface of the connection block (22), and a handle (24) is fixedly connected to the side wall of the collection box (23).