Silk yarn tension control device for warp rebeaming machine

By designing an automated wire tension control device in the shafting machine, and automatically adjusting the wire tension using the tension sensor and the rotational drive mechanism, the problem of manual adjustment in the prior art and the problem of easy bending or breaking of the wire is solved, and the stability of the wire is improved. Productivity.

CN222159334UActive Publication Date: 2024-12-13湖北合家纺织有限公司
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Patent Information

Application Number
CN202420890851.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-13
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

The existing wire tension adjustment device in the shafting machine needs to be manually adjusted, which is troublesome and cannot be adjusted automatically according to the wire condition, resulting in the wire being easily bent or broken, affecting the quality and production efficiency of the shafting.

Method used

A wire tension control device including a frame, a tension adjustment wheel, a guide wheel, a wire main body, a tension sensor, a movable frame, a screw rod and a rotary driving mechanism are designed. The wire tension is sensed through the tension sensor and the rotary driving mechanism is controlled to automatically adjust. The position of the tension adjustment wheel realizes automatic adjustment of wire tension.

Benefits of technology

The automatic adjustment of the wire tension is realized, the stability of the wire is improved, the fracture caused by excessive tension and bending caused by insufficient tension is avoided, and the automation degree and convenience of the shafting machine are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silk yarn tension control device for a re-beaming machine, which comprises a rack, a tension adjusting wheel, guide wheels and a silk yarn main body, the guide wheels are respectively arranged at two ends of one side of the rack, a screw rod is arranged at the central position of one side of the rack through a support, a driving block is sleeved on the screw rod, and the tension adjusting wheel is arranged on the driving block. A movable frame is arranged on the side, away from the rack, of the driving block, a tension adjusting wheel is arranged in the movable frame, tension sensors are arranged at the two ends of the tension adjusting wheel respectively, and a silk thread body penetrates through the position between the guide wheel and the tension adjusting wheel. By installing the machine frame, the guide wheel, the silk thread body, the tension adjusting wheel, the tension sensor, the movable frame, the lead screw, the driving chamber, the rotary driving mechanism, the driving gear, the driven gear and the driving block, automatic tension adjustment and control can be conducted according to the actual situation of the silk thread body, the automation degree is high, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire tension control, in particular to a wire tension control device for a shaft-joining machine. Background Art

[0002] The weaving machine is a device used in the weaving process and is a common device in the textile field. It is a common machine that combines the silk threads left on the sizing shaft after sizing and winds them onto the weaving shaft. Since the silk threads are affected by many external forces, such as tensile force, bending force, etc., the silk threads are prone to bending, breaking, and other problems, which in turn affects the quality and production efficiency of the weaving of the silk threads. Therefore, a certain reverse pulling force needs to be applied to the silk threads to prevent them from bending and breaking.

[0003] When adjusting the tension of the silk thread, it is generally achieved by adjusting the tension adjusting wheel. By changing the position of the tension adjusting wheel, the silk thread tension is adjusted. For example, Patent No. CN210393247U discloses a yarn tension adjusting device for textile processing. By inserting the rotating shaft on the tension adjusting wheel frame into the shaft sleeve at a suitable position, the position of the tension adjusting wheel frame is changed, thereby achieving the purpose of adjusting the silk thread tension. However, when adjusting, the loose silk thread needs to be removed first, and then the tension adjusting wheel frame is removed as a whole and fixed in a suitable position. The operation is relatively troublesome and cannot automatically adjust and control according to the situation of the silk thread. Utility Model Content

[0004] The purpose of the utility model is to provide a wire tension control device for a spooling machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire tension control device for a parallel axis machine, comprising a frame, a tension adjustment wheel, a guide wheel and a wire body, guide wheels are respectively arranged at both ends of one side of the frame, and a screw rod is arranged at the central position of one side of the frame through a bracket, a driving block is sleeved on the screw rod, and a movable frame is arranged on the side of the driving block away from the frame, a tension adjustment wheel is arranged inside the movable frame, and tension sensors are respectively arranged at both ends of the tension adjustment wheel, a wire body passes through the guide wheel and the tension adjustment wheel, a driving chamber is fixed at the bottom end of one side of the frame, and a controller is arranged on the driving chamber, a rotation driving mechanism is arranged at one end inside the driving chamber, and a driving gear is arranged at the output end of the rotation driving mechanism through a roller.

[0006] Preferably, guide rods are provided at both ends of one side of the frame, and a side of the movable frame close to the guide rod is slidably sleeved with the guide rod via a guide sleeve.

[0007] Preferably, both ends of the tension adjustment wheel are provided with limiting members, and the bottom ends of both sides of the limiting members are rotatably connected through a rotating shaft, and buffer pads are provided on both sides inside the limiting member.

[0008] Preferably, the guide wheels are respectively arranged on the frame through rollers, and the guide wheels are symmetrically distributed with respect to the tension adjusting wheel.

[0009] Preferably, the bottom end of the screw rod extends to the inside of the driving chamber, and a driven gear is provided at the bottom end of the screw rod, and the driven gear is meshed with the driving gear.

[0010] Preferably, the output end of the tension sensor is electrically connected to the input end of the controller through a wire, and the output end of the controller is electrically connected to the input end of the rotation drive mechanism through a wire.

[0011] Preferably, a first connecting block and a second connecting block are respectively provided on the tops of both sides of the limiting member, and handles are respectively provided on the first connecting block and the second connecting block.

[0012] Preferably, the first connecting blocks are provided with clamping blocks, and the second connecting blocks are provided with grooves matching with the clamping blocks.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the wire tension control device for the parallel axis machine is installed with a frame, a guide wheel, a wire body, a tension adjustment wheel, a tension sensor, a movable frame, a screw rod, a driving chamber, a rotary drive mechanism, a driving gear, a driven gear and a driving block. The frame is fixedly connected to the parallel axis machine by screws. The wire body to be tensioned passes through the guide wheel and the tension adjustment wheel in turn and is output to the winding end of the parallel axis machine. The tension sensor is arranged at both ends of the tension adjustment wheel, which is used to sense the tension of the wire body passing through and transmit the tension signal to the controller. When the tension signal exceeds the set value, the controller controls the rotary drive mechanism to rotate, drives the screw rod to rotate, so that the driving block moves down along the screw rod, and the position of the movable frame and the tension adjustment wheel is lowered, so that the wire body is relaxed to avoid breakage due to excessive tension. When the tension signal is lower than the set value, the rotary drive mechanism rotates in the opposite direction, so that the tension adjustment wheel moves up, and the wire body is tensioned, so that it is not easy to bend. The device can automatically adjust and control the tension according to the actual situation of the wire body, with a high degree of automation and convenient use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front view cross-sectional structural schematic diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the cross-sectional structure of the drive chamber of the utility model;

[0016] Figure 3 It is a side view structural diagram of the tension adjustment wheel of the utility model;

[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the position limiting member of the utility model;

[0018] Figure 5 For the utility model Figure 4 Enlarged structural diagram at A in the middle.

[0019] In the figure: 1. frame; 2. tension adjustment wheel; 3. movable frame; 4. guide rod; 5. guide wheel; 6. drive chamber; 7. wire body; 8. screw rod; 9. tension sensor; 10. rotation drive mechanism; 11. driving gear; 12. driven gear; 13. limiter; 14. drive block; 15. buffer pad; 16. rotating shaft; 17. handle; 18. first connecting block; 19. groove; 20. block; 21. second connecting block; 22. controller. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-5 The utility model provides an embodiment: a wire tension control device for a paralleling machine, comprising a frame 1, a tension adjustment wheel 2, a guide wheel 5 and a wire body 7, guide wheels 5 are respectively provided at both ends of one side of the frame 1, and a screw rod 8 is provided at the central position of one side of the frame 1 through a bracket, a driving block 14 is sleeved on the screw rod 8, and a movable frame 3 is provided on the side of the driving block 14 away from the frame 1, and a tension adjustment wheel 2 is provided inside the movable frame 3;

[0022] The frame 1 is fixedly connected to the shaft-joining machine by screws, and the main body of the wire 7 to be tensioned passes through the guide wheel 5 and the tension adjustment wheel 2 in sequence and is then output to the winding end of the shaft-joining machine;

[0023] Limiting members 13 are provided at both ends of the tension adjusting wheel 2 to limit the main body of the wire 7 so that it is not easy to slide and deviate when passing through the tension adjusting wheel 2;

[0024] The bottom ends of both sides of the limiter 13 are rotatably connected through the rotating shaft 16, and the two sides inside the limiter 13 are provided with buffer pads 15, which are not easy to cause wear to the tension adjustment wheel 2;

[0025] A first connection block 18 and a second connection block 21 are respectively disposed on the top of both sides of the limiting member 13, and a handle 17 is respectively disposed on the first connection block 18 and the second connection block 21;

[0026] The first connecting block 18 is provided with a clamping block 20, and the second connecting block 21 is provided with a groove 19 matching the clamping block 20. The limiting member 13 is fixed to both ends of the tension adjusting wheel 2 through the clamping block 20 and the groove 19 on the top first connecting block 18 and the second connecting block 21, so as to facilitate installation and disassembly;

[0027] Tension sensors 9 are respectively provided at both ends of the tension adjustment wheel 2, and a wire body 7 passes through between the guide wheel 5 and the tension adjustment wheel 2;

[0028] The guide wheels 5 are respectively arranged on the frame 1 through rollers, and the guide wheels 5 are symmetrically distributed with respect to the tension adjustment wheel 2;

[0029] A driving chamber 6 is fixed at the bottom end of one side of the frame 1, and a controller 22 is arranged on the driving chamber 6;

[0030] The output end of the tension sensor 9 is electrically connected to the input end of the controller 22 through a wire, and the output end of the controller 22 is electrically connected to the input end of the rotation drive mechanism 10 through a wire;

[0031] The tension sensor 9 is disposed at both ends of the tension adjustment wheel 2, and is used to sense the tension of the thread body 7 passing through and transmit the tension signal to the controller 22;

[0032] A rotary drive mechanism 10 is disposed at one end of the driving chamber 6, and a driving gear 11 is disposed at the output end of the rotary drive mechanism 10 through a roller, the bottom end of the screw rod 8 extends to the inside of the driving chamber 6, and a driven gear 12 is disposed at the bottom end of the screw rod 8, and the driven gear 12 is meshed with the driving gear 11;

[0033] When the tension signal exceeds the set value, the controller 22 controls the rotary drive mechanism 10 to rotate, so that the driving gear 11 rotates, thereby rotating the driven gear 12 and the screw rod 8, so that the driving block 14 moves down along the screw rod 8, and the position of the movable frame 3 and the tension adjustment wheel 2 is adjusted downward, so that the wire body 7 is relaxed to avoid breakage due to excessive tension;

[0034] When the tension signal is lower than the set value, the rotary drive mechanism 10 rotates in the opposite direction, so that the tension adjustment wheel 2 moves up, and the wire body 7 is tightened, so that it is not easy to bend. The device can automatically adjust and control the tension according to the actual situation of the wire body 7, with a high degree of automation and easy use.

[0035] Guide rods 4 are provided at both ends of one side of the frame 1 , and a side of the movable frame 3 close to the guide rod 4 is slidably sleeved with the guide rod 4 through a guide sleeve, so as to guide and limit the movable frame 3 .

[0036] The specific models and specifications of the tension sensor 9, the rotary drive mechanism 10 and the controller 22 need to be determined by selection calculation based on the specification parameters of the device. The selection calculation method is a prior art and will not be described in detail.

[0037] Working principle: When the embodiment of the present application is in use, the frame 1 is fixedly connected to the paralleling machine by screws, and the main body of the wire 7 that needs to be tensioned passes through the guide wheel 5 and the tension adjustment wheel 2 in turn and is output to the winding end of the paralleling machine. Limiting members 13 are provided at both ends of the tension adjustment wheel 2 to limit the main body of the wire 7 so that it is not easy to slide and deviate when passing through the tension adjustment wheel 2. The limiting members 13 are fixed to the two ends of the tension adjustment wheel 2 through the blocks 20 and the grooves 19 on the first connecting block 18 and the second connecting block 21 on the top, which is convenient for installation and disassembly. The tension sensors 9 are provided at both ends of the tension adjustment wheel 2 for sensing the tension of the main body of the wire 7 passing through and transmitting the tension signal. It is passed to the controller 22. When the tension signal exceeds the set value, the controller 22 controls the rotation drive mechanism 10 to rotate, so that the active gear 11 rotates, thereby the driven gear 12 and the screw rod 8 rotate, so that the drive block 14 moves down along the screw rod 8, and the position of the movable frame 3 and the tension adjustment wheel 2 is lowered, so that the wire body 7 is relaxed to avoid breakage due to excessive tension. When the tension signal is lower than the set value, the rotation drive mechanism 10 rotates in the opposite direction, so that the tension adjustment wheel 2 moves up, and the wire body 7 is tightened to prevent it from bending easily. The device can automatically adjust and control the tension according to the actual situation of the wire body 7, with a high degree of automation and easy use.

Claims

1. A wire tension control device for a spooling machine, characterized in that: The invention comprises a frame (1), a tension adjustment wheel (2), a guide wheel (5) and a wire body (7), wherein guide wheels (5) are respectively arranged at both ends of one side of the frame (1), and a screw rod (8) is arranged at the central position of one side of the frame (1) through a bracket, a driving block (14) is sleeved on the screw rod (8), and a movable frame (3) is arranged on the side of the driving block (14) away from the frame (1), a tension adjustment wheel (2) is arranged inside the movable frame (3), and tension sensors (9) are respectively arranged at both ends of the tension adjustment wheel (2), a wire body (7) passes between the guide wheel (5) and the tension adjustment wheel (2), a driving chamber (6) is fixed at the bottom end of one side of the frame (1), and a controller (22) is arranged on the driving chamber (6), a rotation driving mechanism (10) is arranged at one end inside the driving chamber (6), and a driving gear (11) is arranged at the output end of the rotation driving mechanism (10) through a roller.

2. A wire tension control device for a spooling machine according to claim 1, characterized in that: Guide rods (4) are provided at both ends of one side of the frame (1), and a side of the movable frame (3) close to the guide rod (4) is slidably sleeved with the guide rod (4) via a guide sleeve.

3. The wire tension control device for a spooling machine according to claim 1, characterized in that: Limiting members (13) are provided at both ends of the tension adjustment wheel (2), and the bottom ends of both sides of the limiting members (13) are rotatably connected via a rotating shaft (16), and buffer pads (15) are provided on both sides of the limiting members (13).

4. The wire tension control device for a spooling machine according to claim 1, characterized in that: The guide wheels (5) are respectively arranged on the frame (1) via rollers, and the guide wheels (5) are symmetrically distributed with respect to the tension adjustment wheel (2).

5. The wire tension control device for a spooling machine according to claim 1, characterized in that: The bottom end of the screw rod (8) extends to the interior of the drive chamber (6), and a driven gear (12) is provided at the bottom end of the screw rod (8), and the driven gear (12) meshes with the driving gear (11).

6. The thread tension control device for a spooling machine according to claim 1, characterized in that: The output end of the tension sensor (9) is electrically connected to the input end of the controller (22) via a wire, and the output end of the controller (22) is electrically connected to the input end of the rotation drive mechanism (10) via a wire.

7. The wire tension control device for a spooling machine according to claim 3, characterized in that: A first connection block (18) and a second connection block (21) are respectively provided at the top of both sides of the limiting member (13), and a handle (17) is respectively provided on the first connection block (18) and the second connection block (21).

8. The thread tension control device for a spooling machine according to claim 7, characterized in that: The first connection blocks (18) are each provided with a clamping block (20), and the second connection blocks (21) are each provided with a groove (19) matching the clamping block (20).