Transposed conductor arranging device

The transposed wire arrangement device addresses the issue of adjusting to different conductor widths by using a roller-based transmission mechanism and lead screw system, ensuring even winding and reducing wear, thereby improving winding quality and adaptability.

CN222159347UActive Publication Date: 2024-12-13沈阳宏远电磁线股份有限公司 +1
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Patent Information

Application Number
CN202420885179.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2024-12-13
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

Existing transposed conductor winding devices struggle with adjusting to different conductor widths, leading to wear on the conductor and poor winding quality due to the need to change the conveying position, which affects the practicality of the device.

Method used

A transposed wire arrangement device utilizing a transmission mechanism with rollers and a rotating rod system to adjust the frame movement, allowing even winding on reels of varying widths, and a lead screw mechanism to adjust the height of the winding reel.

Benefits of technology

Ensures even winding of transposed wires without wear and facilitates adjustment to different reel widths, enhancing the practicality and quality of the winding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a transposed conductor arranging device, and belongs to the technical field of transposed conductor production equipment. Comprising a bearing plate, a first frame body and a second frame body are installed at the top of the bearing plate, two connecting columns are symmetrically installed between the first frame body and the second frame body, a first base is installed at the bottom of the first frame body, a second base is installed at the bottom of the second frame body, and two rolling wheels are symmetrically installed at the bottom of each of the first base and the second base. According to the transposed conductor winding device, the rotating rod is driven to rotate through the first motor and the transmission mechanism, the rotating rod drives the rolling wheel to rotate, the rolling wheel moves along the guide sliding rail, and movement of the frame body is matched with the winding speed of the winding disc, so that a transposed conductor is evenly wound on the surface of the winding disc; in the whole process, the transposed conductor is conveyed linearly all the time, the outer wall of the transposed conductor is prevented from being abraded by other structures, and the transposed conductor is suitable for winding discs with different widths. The second motor drives the lead screw to rotate, the sliding plate is controlled to move up and down, and therefore the height of the winding disc is changed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of transposed conductor production equipment, and in particular relates to a transposed conductor arrangement device. Background Art

[0002] Application No. 202321298648.2 provides a high-efficiency wire arrangement stand for transposed conductors. By turning the rotating cap, the rotating cap is meshed with the adjusting screw rod, thereby pulling the sliding core to slide inside the conductor roller, so that multiple movable retaining rings can be pulled to move at the same time, thereby adjusting the spacing between the movable retaining ring and the fixed retaining ring, so that the spacing size between the fixed retaining ring and the movable retaining ring matches the line width of the transposed conductor; by turning the hand wheel, the two threaded rod sections on the lifting and adjusting screw rod are respectively meshed and transmitted with the two connecting seats, so that the connecting seat slides along the guide of the sliding rod, and the connecting seat lifts and pulls the bearing seat through the connecting rod, so that the support height of the conductor roller is guaranteed to be on the same tangent as the conductor height and winding height of the pay-off frame and other structures;

[0003] However, when the device is winding and arranging the transposed conductor, the width that can be wound up depends on the width of the conductor roller. When the length of the transposed conductor to be wound up is large, the size of the winding reel will also be relatively changed, and the positioning frame of the device is difficult to adapt to winding reels of different widths for winding up. When the existing winding devices are arranging the wires, most of them change the conveying position of the transposed conductors to arrange the wires. In the process of adjusting the position, the wire arranging device is prone to cause certain wear on the outer wall of the transposed conductor, affecting the winding quality of the transposed conductor, and has poor practicality. Utility Model Content

[0004] In order to solve the problems of small wire arrangement adjustment width and wear of transposed wire arrangement in the above-mentioned prior art, the utility model provides a transposed wire arrangement device, which adopts a transmission mechanism in combination with rollers to achieve the effect of moving the frame, and its specific technical scheme is: a transposed wire arrangement device, comprising: a bearing plate, a frame one and a frame two are installed on the top of the bearing plate, two connecting columns are symmetrically installed between the frame one and the frame two, a base one is installed at the bottom of the frame one, a base two is installed at the bottom of the frame two, and two rollers are symmetrically installed at the bottom of the base one and the base two; a rotating rod is mounted between the two rollers located at the bottom of the base one, a motor one is installed on the top of the base one, the motor one is located at the rear side of the base one, and a transmission mechanism is installed between the motor one and the rotating rod.

[0005] Preferably, the transmission mechanism includes: an output shaft, sprocket one, toothed chain one and sprocket two, the output end of the motor one is equipped with an output shaft, the outer wall of the output shaft is fitted with sprocket one, the outer wall of the rotating rod is fitted with sprocket two, and a toothed chain one is installed between the sprocket one and the sprocket two.

[0006] Preferably, one end of the output shaft away from the motor one is rotatably connected to a mounting seat, and the mounting seat is fixedly mounted on the top of the base one.

[0007] Preferably, the middle part of frame body one and frame body two is an open structure, a horizontal plate is fixedly installed between the inner walls of the opening, a slide plate is slidably connected between the inner walls of the opening, the slide plate is located at the bottom of the horizontal plate, motor two is installed on the top of the horizontal plate, a lead screw is installed on the output end of motor two, the bottom of the lead screw passes through the slide plate, the bottom of the lead screw is rotatably connected to the bottom of the opening, and the slide plate is threadedly connected to the lead screw.

[0008] Preferably, two sliding bars are symmetrically installed between the transverse plate and the bottom of the opening, and the sliding plate is slidably connected to the outer walls of the two sliding bars.

[0009] Preferably, two guide rails are installed in parallel on the top of the supporting plate, and the guide rails are in contact with the rollers. Controllers are installed on the top of the base one and the base two, and the two controllers are respectively located on the front sides of the frame one and the frame two. A driving mechanism is installed on the side wall of the skateboard located in the opening of the frame one, and the driving mechanism is located on the outer wall on the side away from the frame two.

[0010] Preferably, a rotating shaft is rotatably connected between the two slides, and a winding disk is mounted on the outer wall of the rotating shaft.

[0011] In addition, the transposed wire arranging device in the above-mentioned technical scheme provided by the utility model may also have the following additional technical features: the driving mechanism includes: an L-shaped seat, a motor three, a gear box, a tooth chain two and a sprocket three, the side wall of the skateboard located in the opening of the frame body is installed with an L-shaped seat, the top of the L-shaped seat is installed with a motor three and a gear box, the motor three is connected to the gear box, the output end of the gear box is installed with a tooth chain two, the bottom of the tooth chain two passes through the top plate of the L-shaped seat, and the bottom of the tooth chain two is installed with a sprocket three.

[0012] In the above technical solution, the center hole of the sprocket three is sleeved on the end outer wall of the rotating shaft.

[0013] The utility model discloses a transposed wire arranging device, compared with the prior art, has the following beneficial effects: the transposed wire arranging device drives the rotating rod to rotate through the motor 1 and the transmission mechanism, so that the rotating rod drives the roller to rotate, and the roller moves along the guide rail, and the movement of the frame body cooperates with the winding speed of the winding reel, so that the transposed wire is evenly wound on the surface of the winding reel; the transposed wire is always transported in a straight line during the whole process, so that the outer wall of the transposed wire is avoided from being worn by other structures, and it is also convenient to adapt to winding reels of different widths; the lead screw is driven to rotate by the motor 2 to control the sliding plate to move up and down, so as to change the height of the winding reel, and the winding reel is convenient to adjust, and the practicability is strong. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A schematic diagram of the three-dimensional structure of a transposed conductor arrangement device provided by the utility model;

[0015] Figure 2 A side view of a transposed wire arrangement device provided by the utility model;

[0016] Figure 3 for Figure 2 A magnified image of point A;

[0017] Figure 4 for Figure 2 The enlarged view of point B;

[0018] Figure 5 This is a front view of a transposed wire arrangement device provided by the utility model;

[0019] in, Figures 1 to 5 The reference numerals and component names are: 1, load-bearing plate, 2, frame one, 3, frame two, 4, connecting column, 5, base one, 6, rotating shaft, 7, winding disk, 8, motor one, 9, transmission mechanism, 10, rotating rod, 11, roller, 12, mounting seat, 13, cross plate, 14, slide plate, 15, motor two, 16, lead screw, 17, slide bar, 18, guide rail, 19, controller, 20, driving mechanism, 31, base two, 91, output shaft, 92, sprocket one, 93, tooth chain one, 94, sprocket two, 201, L-shaped seat, 202, motor three, 203, gear box, 204, tooth chain two, 205, sprocket three. DETAILED DESCRIPTION

[0020] The following is a combination of specific implementation cases and attached Figure 1-5The utility model is further described, but the utility model is not limited to these embodiments. The utility model provides a technical solution: a transposed wire arrangement device, comprising: a bearing plate 1, a frame 2 and a frame 3 are installed on the top of the bearing plate 1, and the frame 2 and the frame 3 have the same shape and size; two connecting columns 4 are symmetrically installed on the top between the frame 2 and the frame 3, a base 1 5 is installed on the bottom of the frame 2, and a base 2 31 is installed on the bottom of the frame 2, and two rollers 11 are symmetrically installed on the bottom of the base 1 5 and the base 2 31, and the two rollers 11 at the bottom of the base 1 5 and the base 2 31 are arranged in parallel; the base 1 5 and the base 2 31 have the same shape and size, and the length of the base 1 5 is longer than the length of the frame 1 2;

[0021] A bottom groove is provided at the bottom of the base 15, and a rotating rod 10 is mounted between two rollers 11 at the bottom of the base 15. Both ends of the rotating rod 10 are rotatably connected to the inner wall of the bottom groove of the base 15. A motor 18 is installed on the top of the base 15. The motor 8 is located at the rear side of the base 15. A transmission mechanism 9 is installed between the motor 8 and the rotating rod 10. The roller 11 at the bottom of the base 15 is a driving wheel, and the roller at the bottom of the base 2 31 is a driven wheel.

[0022] As a preferred embodiment, the transmission mechanism 9 further comprises: an output shaft 91, a sprocket 1 92, a toothed chain 1 93 and a sprocket 2 94; the output end of the motor 18 is provided with the output shaft 91, the outer wall of the output shaft 91 is provided with the sprocket 1 92, the outer wall of the rotating rod 10 is provided with the sprocket 2 94, and a toothed chain 1 93 is provided between the sprocket 1 92 and the sprocket 2 94; the output shaft 91 is driven to rotate by the motor 18, so that the output shaft 91 drives the sprocket 1 92 to rotate, the sprocket 1 92 drives the sprocket 2 94 to rotate through the toothed chain 1 93, so that the sprocket 2 94 drives the rotating rod 10 to rotate.

[0023] As a preferred solution, further, the end of the output shaft 91 away from the motor 8 is rotatably connected to a mounting base 12, and the mounting base 12 is fixedly mounted on the top of the base 5. The mounting base 12 is mounted on the top of the base 5 by bolts; by rotatably connecting the output shaft 91 to the middle part of the mounting base 12, the output shaft 91 rotates stably.

[0024] As a preferred embodiment, further, the middle part of frame 1 2 and frame 2 3 is a rectangular opening structure, and a horizontal plate 13 is fixedly installed between the inner walls of the rectangular opening, and the horizontal plate 13 is close to the top of the rectangular opening; a slide plate 14 is slidably connected between the inner walls of the rectangular opening, and the slide plate 14 is located at the bottom of the horizontal plate 13, and a motor 2 15 is installed on the top of the horizontal plate 13, and a lead screw 16 is installed on the output end of the motor 2 15, and the bottom of the lead screw 16 passes through the slide plate 14, and the bottom of the lead screw 16 is rotatably connected to the bottom of the rectangular opening, and the slide plate 14 is threadedly connected to the lead screw 16; the motor 2 15 drives the lead screw 16 to rotate, so that the lead screw 16 drives the slide plate 14 to move up and down.

[0025] As a preferred solution, further, two sliding rods 17 are symmetrically installed between the cross plate 13 and the bottom of the opening, and the slide plate 14 is slidably connected to the outer walls of the two sliding rods 17. The sliding rods 17 limit the movement of the slide plate 14, so that the lifting and lowering of the slide plate 14 is more stable.

[0026] As a preferred solution, further, two guide rails 18 are installed in parallel on the top of the supporting plate 1, and the guide rails 18 are fitted with the two rollers 11 on the same side. Controllers 19 are installed on the top of the base 1 5 and the base 2 31. The two controllers 19 are respectively located on the front sides of the frame 1 2 and the frame 2 3. The controller 19 controls the electrical components of the device. The two controllers 19 are arranged to facilitate the user to control the device from both sides; a driving mechanism 20 is installed on the side wall of the slide plate 14 located in the opening of the frame 1 2, and the driving mechanism 20 is located on the outer wall on the side away from the frame 2 3.

[0027] As a preferred solution, further, a rotating shaft 6 is rotatably connected between the two slides 14, the rotating shaft 6 and the lead screw 16 are staggered, the rotating shaft 6 and the lead screw 6 do not interfere with each other, and a winding reel 7 is mounted on the outer wall of the rotating shaft 6.

[0028] As a preferred solution, further, the driving mechanism 20 includes: an L-shaped seat 201, a motor 3 202, a gear box 203, a toothed chain 204 and a sprocket 3 205. The side wall of the slide 14 located in the opening of the frame 1 2 is installed with an L-shaped seat 201, and the top plate of the L-shaped seat 201 is set upward. The motor 3 202 and the gear box 203 are installed on the top of the L-shaped seat 201. The gear box 203 is convenient for installing the motor 3 202 from different directions. The area is limited, and when selecting motors, motors of different sizes are connected to different input ends of the gear box 203; Motor three 202 is connected to the gear box 203, and the output end of the gear box 203 is installed with a toothed chain two 204, the bottom of the toothed chain two 204 passes through the top plate of the L-shaped seat 201, and the bottom of the toothed chain two 204 is installed with a sprocket three 205, and the center hole of the sprocket three 205 is mounted on the outer wall of the end of the rotating shaft 6, and the end of the rotating shaft 6 passes through the L-shaped seat 201 and the relative slide plate 14.

[0029] The reel, motor, lead screw, gear box, guide rail and controller in this case are prior art. The reel has the same structure and connection method as in the cited document, and the motor is a three-phase motor. As long as the reel, motor, lead screw, gear box, guide rail and controller meet the requirements of this case, they are all acceptable.

[0030] Working principle: The electrical components appearing in this application are all connected to an external power supply and a control switch when in use. After the utility model is installed, first check the installation fixation and safety protection of the utility model, and then it can be used; when in use, adjust the height of the winding drum 7 according to the height of the transposed wire inlet, turn on the motor 2 15, so that the motor 2 15 drives the lead screw 16 to rotate, and the lead screw 16 drives the slide plate 14 to move up and down, and adjust the height of the winding drum 7 to a suitable position; then fix one end of the transposed wire on the surface of the winding drum 7, turn on the motor 3 202, so that the motor 3 202 drives the gear box 203 through the gear box 203. The chain 204 rotates, and the toothed chain 204 drives the sprocket three 205 to rotate, so that the sprocket 205 drives the rotating shaft 6 to rotate, and the rotating shaft 6 drives the winding disk 7 to rotate, so that the winding disk 7 winds up the transposed wire; during the winding process, the motor 1 8 is turned on, and the motor 1 8 drives the output shaft 91 to rotate, so that the output shaft 91 drives the sprocket 1 92 to rotate, and the sprocket 1 92 drives the sprocket 2 94 to rotate through the toothed chain 1 93, and the sprocket 2 94 drives the rotating rod 10 to rotate, and the rotating rod 10 drives the roller 11 to rotate, and the roller 11 moves along the guide rail 18, and cooperates with the rotation speed of the rotating shaft 6 to make the transposed wire evenly wound on the surface of the winding disk 7.

[0031] When the roller 11 moves unidirectionally a distance equal to the width of the winding drum 7, the motor 8 reverses to drive the rotating rod 10 to rotate, and the rotating rod 10 drives the roller 11 to rotate, so that the frame 1 2 and the frame 2 3 move back along the guide rail 18, and the transposed wire is wound for the second circle along the moving direction of the winding drum 7, and so on, thereby improving the winding quality of the transposed wire.

[0032] In the description of the present invention, the term "plurality" refers to two or more than two. Unless otherwise clearly defined, the orientation or positional relationship indicated by the terms "upper" and "lower" is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it cannot be understood as a limitation on the present invention. The terms "connection", "installation", "fixation", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A transposed conductor arrangement device, comprising: A load-bearing plate (1), characterized in that a frame body 1 (2) and a frame body 2 (3) are installed on the top of the load-bearing plate (1), two connecting columns (4) are symmetrically installed between the frame body 1 (2) and the frame body 2 (3), a base 1 (5) is installed at the bottom of the frame body 1 (2), a base 2 (31) is installed at the bottom of the frame body 2 (3), and two rollers (11) are symmetrically installed at the bottom of the base 1 (5) and the base 2 (31); A rotating rod (10) is mounted between the two rollers (11) at the bottom of the base (5); a motor (8) is mounted on the top of the base (5); the motor (8) is located at the rear side of the base (5); and a transmission mechanism (9) is mounted between the motor (8) and the rotating rod (10).

2. A transposed conductor arrangement device according to claim 1, characterized in that: The transmission mechanism (9) comprises: an output shaft (91), a sprocket wheel one (92), a toothed chain one (93) and a sprocket wheel two (94); the output end of the motor one (8) is provided with the output shaft (91); the outer wall of the output shaft (91) is provided with a sleeve of the sprocket wheel one (92); the outer wall of the rotating rod (10) is provided with a sleeve of the sprocket wheel two (94); and the toothed chain one (93) is provided between the sprocket wheel one (92) and the sprocket wheel two (94).

3. A transposed conductor arrangement device according to claim 2, characterized in that: One end of the output shaft (91) away from the motor one (8) is rotatably connected to a mounting seat (12), and the mounting seat (12) is fixedly mounted on the top of the base one (5).

4. The transposed conductor arrangement device according to claim 1, characterized in that: The middle part of the frame body 1 (2) and the frame body 2 (3) is an open structure, a horizontal plate (13) is fixedly installed between the inner walls of the opening, a slide plate (14) is slidably connected between the inner walls of the opening, the slide plate (14) is located at the bottom of the horizontal plate (13), a motor 2 (15) is installed on the top of the horizontal plate (13), a lead screw (16) is installed at the output end of the motor 2 (15), the bottom of the lead screw (16) passes through the slide plate (14), the bottom of the lead screw (16) is rotatably connected to the bottom of the opening, and the slide plate (14) is threadedly connected to the lead screw (16).

5. The transposed conductor arrangement device according to claim 4, characterized in that: Two sliding rods (17) are symmetrically installed between the transverse plate (13) and the bottom of the opening, and the sliding plate (14) is slidably connected to the outer walls of the two sliding rods (17).

6. The transposed conductor arrangement device according to claim 5, characterized in that: Two guide rails (18) are installed in parallel on the top of the supporting plate (1), and the guide rails (18) are fitted with the roller (11). Controllers (19) are installed on the top of the base one (5) and the base two (31), and the two controllers (19) are respectively located on the front sides of the frame one (2) and the frame two (3). A driving mechanism (20) is installed on the side wall of the slide plate (14) located in the opening of the frame one (2), and the driving mechanism (20) is located on the outer wall on the side away from the frame two (3).

7. The transposed conductor arrangement device according to claim 6, characterized in that: A rotating shaft (6) is rotatably connected between the two slide plates (14), and a winding disk (7) is sleeved on the outer wall of the rotating shaft (6).

8. The transposed conductor arrangement device according to claim 7, characterized in that: The driving mechanism (20) comprises: an L-shaped seat (201), a motor three (202), a gear box (203), a toothed chain two (204) and a sprocket three (205); the L-shaped seat (201) is installed on the side wall of the slide plate (14) located in the opening of the frame body one (2); the motor three (202) and the gear box (203) are installed on the top of the L-shaped seat (201); the motor three (202) and the gear box (203) are connected; the output end of the gear box (203) is installed with a toothed chain two (204); the bottom of the toothed chain two (204) passes through the top plate of the L-shaped seat (201); the bottom of the toothed chain two (204) is installed with a sprocket three (205); the center hole of the sprocket three (205) is sleeved on the outer wall of the end of the rotating shaft (6).

Citation Information

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