Wire core winding device for data line production
The wire core winding device for data cable production addresses the issue of disordered winding by using a base, mounting plate, rotating shaft, winding assembly, and tensioning assembly to achieve uniform winding and easy unloading, enhancing the production process.
Patent Information
- Application Number
- CN202421349126.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-06-13
AI Technical Summary
Existing data cable production methods often result in disordered winding of wire cores during the rolling process, which affects the efficiency and quality of the final product.
A wire core winding device for data cable production method that includes a base, a winding device that includes a base that includes a mounting plate, a mounting plate, and a mounting plate, a rotating shaft, a winding assembly, a guide assembly, and a tensioning assembly, which ensures uniform winding and easy unloading of the wire core.
The device ensures uniform winding of the wire core, preventing disordered winding and facilitating easy unloading, thereby improving the quality and efficiency of the data cable production process.
Smart Images
Figure CN222159359U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of data line production, in particular to a wire core winding device for data line production. Background Art
[0002] Data cables are used to connect mobile devices and computers to achieve the purpose of data transmission or communication. According to the interface type, they can be divided into COM interface and USB interface. COM interface, also called serial port, is connected to the back of desktop computer and is being eliminated. Its advantages are low price and support for flashing. USB interface is mainstream and its advantages are convenience, speed and stability, and support for all types of computers. Data cables are generally composed of outer sheath, wire core and plug. The wire core is wrapped in the outer sheath and is the main part of data transmission.
[0003] In the production of existing data cables, the wire core needs to be rolled into a wire core roll and then loaded. When the wire core is rolled up, the wire core is usually loaded onto a winding roller through a loading device, and then the winding roller is rotated to allow the wire core to be rolled onto the surface of the winding roller. However, when rolling, it is easy to cause disordered winding if it is directly rolled onto the winding roller, so it needs to be improved. Utility Model Content
[0004] The utility model aims to make up for the deficiencies of the prior art and provides a wire core winding device for data line production.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire core winding device for data cable production, comprising a base, four ends of the bottom surface of the base are respectively fixedly connected with support rods, one end of the top surface of the base is provided with a winding assembly, the middle end of the top surface of the base is provided with a guide assembly, and one end of the top surface of the base is provided with a tensioning assembly;
[0006] The winding component includes a mounting plate, a motor 1 and a rotating shaft. The mounting plate is fixedly mounted on one end of the top surface of the base, and the motor 1 is fixedly mounted on the back side of the mounting plate. The output end of the motor 1 passes through the mounting plate, and the output end is fixedly connected to the rotating shaft. An inner cavity is opened inside the rotating shaft, and a winding auxiliary component is provided on the arc surface and the inner cavity of the rotating shaft.
[0007] As mentioned above, the winding auxiliary component includes a rotating electromagnet and a winding drum, and a plurality of limit strips are fixedly connected to the arc surface of the rotating shaft. An opening is penetrated through the front side of the winding drum, and a plurality of limit grooves are arranged on the inner wall of the opening. The winding drum is inserted and placed on the arc surface of the rotating shaft, and the limit strips are inserted into the limit grooves. The winding drum is a metal drum, and the rotating electromagnet is fixedly installed in the inner cavity of the rotating shaft.
[0008] As mentioned above, the tensioning assembly includes a screw, a limit rod and a mounting bracket, the top surface of the base is fixedly installed with an axle seat, one end of the screw is movably connected to the inner wall of the axle seat, the other end of the screw is fixedly connected to a knob, the limit rod is fixedly installed at one end of the top surface of the base, both ends of the bottom surface of the mounting bracket are penetrated by openings, and the inner wall of one of the openings is provided with a thread, the screw is threadedly connected to one of the openings of the mounting bracket, the limit rod passes through another opening of the mounting bracket, and fits with the inner wall of the opening.
[0009] As mentioned above, the front and back sides of the inner wall of the mounting frame are provided with mounting grooves, and the inner walls of the mounting grooves are fixedly connected with shaft seats, the inner walls of the shaft seats are movably connected with shaft bodies, and tensioning rollers are fixedly connected between the shaft bodies.
[0010] As mentioned above, the guide assembly includes a bracket, a slide rail and a slider. A strip-shaped opening is penetrated through the middle end of the top surface of the base, and brackets are fixedly installed at both ends of the outer edge of the strip-shaped opening. The slide rail is fixedly connected between the brackets, and the slide rail surface is movably connected to the slider. The top surface of the slider is provided with a guide auxiliary assembly, and the bottom and side surfaces of the slider are provided with a driving assembly.
[0011] As mentioned above, the guide auxiliary component includes a mounting seat and a guide wheel, the mounting seat is a U-shaped seat, the mounting seat is fixedly installed on the top surface of the slider, a movable hole is opened through the front of the mounting seat, the front and back of the guide wheel are fixedly connected with a connecting shaft, and the guide wheel is movably connected to the movable hole of the mounting seat through the connecting shaft.
[0012] As mentioned above, the driving assembly includes motor 2, a driving rod and a transmission rod. Motor 2 is fixedly installed on the bottom surface of the slider. The output end of motor 2 is fixedly connected with a gear. One end of the driving rod is penetrated with an opening, and a gear ring is arranged on the outer edge of the opening. A shaft body is fixedly installed on the side of the slider, and one end of the driving rod is movably connected to the shaft body. The gear ring of the driving rod is meshed with the gear of motor 2. The other end of the driving rod is fixedly connected with a connecting shaft. One end of the transmission rod is penetrated with a connecting hole, and is movably connected with the connecting shaft of the driving rod. A movable hole is penetrated through the transmission rod.
[0013] As mentioned above, a fixing seat is fixedly installed on the top surface of the base, a shaft body is fixedly installed on the side surface of the fixing seat, and the movable hole of the transmission rod is movably connected to the shaft body of the fixing seat.
[0014] Compared with the prior art, the core winding device for data cable production has the following beneficial effects:
[0015] 1. The utility model provides a bracket, a slide rail, a slider, a winding drum, a mounting seat, a guide wheel, a transmission rod, a driving rod, a fixed seat and a second motor, so that when loading the material, the wire core can be loaded onto the guide wheel and then loaded onto the winding drum, and when the winding drum rotates for winding, the second motor can drive the driving rod to rotate, so that the transmission rod rotates with the shaft of the fixed seat as the center of the circle, so that the slider can move back and forth on the slide rail at a uniform speed, so that the guide wheel on the mounting seat moves back and forth left and right, so as to swing the wire core left and right and wind it on the surface of the winding drum, so that it is not easy to be disordered when winding, and it is more neat.
[0016] 2. The utility model provides a motor 1, a winding drum, a rotating shaft and a rotating electromagnet, so that the winding drum can be inserted into the rotating shaft during winding, and the winding drum is adsorbed on the surface of the rotating shaft and fixed by turning on the rotating electromagnet, and then the rotating shaft is rotated by turning on the motor 1 for winding. After winding is completed, the winding drum can be no longer adsorbed on the rotating shaft by turning off the rotating electromagnet, so that the wound wire core can be pulled out from the rotating shaft for convenient unloading.
[0017] Other advantages, objectives and features of the present invention will be described in the following description to some extent, and will be apparent to those skilled in the art based on the following examination and study, or may be taught from the practice of the present invention to some extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0019] Figure 2 It is a schematic diagram of a partial cross-sectional structure of the rotating shaft of the utility model;
[0020] Figure 3 This is a schematic diagram of the side structure of the mounting frame of the utility model;
[0021] Figure 4 It is a schematic diagram of the side structure of the bracket of the present utility model.
[0022] In the figure: 1. base; 2. mounting plate; 3. motor 1; 4. rotating shaft; 5. rotating electromagnet; 6. winding drum; 7. mounting frame; 8. tensioning roller; 9. bracket; 10. slide rail; 11. slider; 12. transmission rod; 13. driving rod; 14. motor 2; 15. mounting seat; 16. guide wheel; 17. screw; 18. limit rod; 19. fixing seat. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1-4 As shown, the utility model provides a technical solution: a wire core winding device for data cable production, comprising a base 1, four ends of the bottom surface of the base 1 are respectively fixedly connected with support rods, one end of the top surface of the base 1 is provided with a winding assembly, the middle end of the top surface of the base 1 is provided with a guide assembly, and one end of the top surface of the base 1 is provided with a tensioning assembly;
[0025] The winding component includes a mounting plate 2, a motor 3 and a rotating shaft 4. The mounting plate 2 is fixedly mounted on one end of the top surface of the base 1. The motor 3 is fixedly mounted on the back of the mounting plate 2. The output end of the motor 3 passes through the mounting plate 2, and the output end is fixedly connected to the rotating shaft 4. An inner cavity is opened inside the rotating shaft 4, and the arc surface and the inner cavity of the rotating shaft 4 are both provided with winding auxiliary components.
[0026] According to the overall structure of the device, after adjusting the mounting frame 7 to a suitable position by rotating the knob of the screw 17, the wire core to be wound up will first pass through the tensioning roller 8, then through the guide wheel 16 and finally be loaded onto the winding drum 6, and then the motor 13 drives the rotating shaft 4 to rotate to rotate the winding drum 6 to wind up the wire core, and when winding up, the motor 2 14 drives the driving rod 13 to rotate, so that the transmission rod 12 rotates with the shaft body of the fixed seat 19 as the center of the circle, and the slider 11 moves back and forth on the slide rail 10 at a uniform speed, so that the guide wheel 16 on the mounting seat 15 moves back and forth left and right, so as to swing the wire core left and right and wind it on the surface of the winding drum 6, so that it is not easy to be confused when winding up, and it is more neat. After the winding is completed, the rotating electromagnet 5 is turned off to make the winding drum 6 no longer adsorbed on the rotating shaft 4, so that it can be pulled out from the rotating shaft 4 to conveniently unload the wound wire core.
[0027] like Figure 1-2 As shown, the winding auxiliary component includes a rotating electromagnet 5 and a winding drum 6. A plurality of limit strips are fixedly connected to the arc surface of the rotating shaft 4. An opening is penetrated through the front of the winding drum 6, and a plurality of limit grooves are arranged on the inner wall of the opening. The winding drum 6 is inserted and placed on the arc surface of the rotating shaft 4, and the limit strips are inserted into the limit grooves. The winding drum 6 is a metal drum, and the rotating electromagnet 5 is fixedly installed in the inner cavity of the rotating shaft 4.
[0028] By setting the rotating electromagnet 5 and the winding drum 6, the winding drum 6 can be inserted into the rotating shaft 4 during winding, and then fixed by opening the rotating electromagnet 5. After the winding is completed, the rotating electromagnet 5 is closed so that the winding drum 6 is no longer adsorbed on the rotating shaft 4, so that the wound wire core can be pulled out from the rotating shaft 4 for convenient unloading.
[0029] like Figure 3 As shown, the tensioning assembly includes a screw 17, a limit rod 18 and a mounting bracket 7. An axle seat is fixedly installed on the top surface of the base 1, one end of the screw 17 is movably connected to the inner wall of the axle seat, and the other end of the screw 17 is fixedly connected to a knob. The limit rod 18 is fixedly installed on one end of the top surface of the base 1, and both ends of the bottom surface of the mounting bracket 7 are penetrated by openings, and the inner wall of one of the openings is provided with a thread. The screw 17 is threadedly connected to one of the openings of the mounting bracket 7, the limit rod 18 passes through the other opening of the mounting bracket 7 and fits with the inner wall of the opening. The front and back sides of the inner wall of the mounting bracket 7 are provided with mounting grooves, and the inner wall of the mounting groove is fixedly connected to the axle seat, the inner wall of the axle seat is movably connected to the shaft body, and the tensioning roller 8 is fixedly connected between the shaft bodies.
[0030] By means of the screw 17, the limit rod 18, the mounting frame 7 and the tensioning roller 8, the mounting frame 7 can be adjusted to a suitable position by rotating the knob of the screw 17, and then the wire core to be wound will first pass through the tensioning roller 8, and then pass through the guide wheel 16 and finally be loaded onto the winding drum 6, so that it can be tensioned by the tensioning roller 8 when winding.
[0031] like Figure 4As shown, the guide assembly includes a bracket 9, a slide rail 10 and a slider 11. A strip opening is penetrated through the middle end of the top surface of the base 1, and the brackets 9 are fixedly installed at both ends of the outer edge of the strip opening. The slide rails 10 are fixedly connected between the brackets 9. The surface of the slide rails 10 is movably connected to the slider 11. The top surface of the slider 11 is provided with a guide auxiliary assembly, and the bottom and side surfaces of the slider 11 are provided with a driving assembly. The guide auxiliary assembly includes a mounting seat 15 and a guide wheel 16. The mounting seat 15 is a U-shaped seat. The mounting seat 15 is fixedly installed on the top surface of the slider 11. A movable hole is penetrated through the front of the mounting seat 15. The front and back sides of the guide wheel 16 are fixedly connected with a connecting shaft. The guide wheel 16 is movably connected to the movable hole of the mounting seat 15 through the connecting shaft. The driving assembly includes a motor 14, The driving rod 13 and the transmission rod 12, and the motor 2 14 are fixedly installed on the bottom surface of the slider 11, and the output end of the motor 2 14 is fixedly connected with a gear. One end of the driving rod 13 is penetrated with an opening, and a gear ring is arranged on the outer edge of the opening. A shaft body is fixedly installed on the side of the slider 11, and one end of the driving rod 13 is movably connected to the shaft body. The gear ring of the driving rod 13 is meshed with the gear of the motor 2 14, and the other end of the driving rod 13 is fixedly connected with a connecting shaft. A connecting hole is penetrated at one end of the transmission rod 12, and is movably connected with the connecting shaft of the driving rod 13. A movable hole is penetrated through the transmission rod 12, and a fixing seat 19 is fixedly installed on the top surface of the base 1, and a shaft body is fixedly installed on the side of the fixing seat 19, and the movable hole of the transmission rod 12 is movably connected to the shaft body of the fixing seat 19.
[0032] By providing the bracket 9, the slide rail 10, the slider 11, the mounting seat 15, the guide wheel 16, the motor 2 14, the drive rod 13, the transmission rod 12 and the fixed seat 19, when winding, the motor 2 14 drives the drive rod 13 to rotate, so that the transmission rod 12 rotates with the axis of the fixed seat 19 as the center, and the slider 11 moves back and forth on the slide rail 10 at a constant speed, so that the guide wheel 16 on the mounting seat 15 moves back and forth left and right, so that the wire core is swung left and right and wound on the surface of the winding drum 6, so that it is not easy to be disordered during winding and it is more neat.
[0033] Working principle: After adjusting the mounting frame 7 to a suitable position by rotating the knob of the screw 17, the wire core to be wound will first pass through the tensioning roller 8, and then through the guide wheel 16 to be finally loaded onto the winding drum 6, and then the motor 13 drives the rotating shaft 4 to rotate to rotate the winding drum 6 to wind the wire core, and when winding, the motor 2 14 drives the driving rod 13 to rotate, so that the transmission rod 12 rotates with the shaft of the fixed seat 19 as the center, and the slider 11 moves back and forth on the slide rail 10 at a constant speed, so that the guide wheel 16 on the mounting seat 15 moves back and forth to the left and right, so as to swing the wire core left and right and wind it on the surface of the winding drum 6, and after winding is completed, the rotating electromagnet 5 is turned off to make the winding drum 6 no longer adsorbed on the rotating shaft 4, so that it can be pulled out from the rotating shaft 4 to conveniently unload the wound wire core.
[0034] It should be noted that, in this article, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model; the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "fixed", "installed", "connected", and "connected" should be understood in a broad sense. For example, "installed" can be a fixed connection, a detachable connection, or an integral connection; "connected" can be a mechanical connection or an electrical connection; "connected" can be a direct connection, an indirect connection through an intermediate medium, or a connection between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire core winding device for data cable production, comprising a base (1), Features: The four ends of the bottom surface of the base (1) are respectively fixedly connected to support rods, one end of the top surface of the base (1) is provided with a winding assembly, the middle end of the top surface of the base (1) is provided with a guide assembly, and one end of the top surface of the base (1) is provided with a tensioning assembly; The winding assembly comprises a mounting plate (2), a motor (3) and a rotating shaft (4); the mounting plate (2) is fixedly mounted on one end of the top surface of the base (1); the motor (3) is fixedly mounted on the back of the mounting plate (2); the output end of the motor (3) passes through the mounting plate (2), and the output end is fixedly connected to the rotating shaft (4); an inner cavity is provided inside the rotating shaft (4); and the arc surface and the inner cavity of the rotating shaft (4) are both provided with a winding auxiliary assembly.
2. A wire core winding device for data cable production according to claim 1, Features: The winding auxiliary component comprises a rotating electromagnet (5) and a winding drum (6); a plurality of limit strips are fixedly connected to the arc surface of the rotating shaft (4); an opening is provided through the front surface of the winding drum (6), and a plurality of limit slots are provided on the inner wall of the opening; the winding drum (6) is inserted and placed on the arc surface of the rotating shaft (4), and the limit strips are inserted into the limit slots; the winding drum (6) is a metal drum; and the rotating electromagnet (5) is fixedly installed in the inner cavity of the rotating shaft (4).
3. A wire core winding device for data cable production according to claim 1, Features: The tensioning assembly comprises a screw rod (17), a limiting rod (18) and a mounting frame (7); an axle seat is fixedly mounted on the top surface of the base (1); one end of the screw rod (17) is movably connected to the inner wall of the axle seat; the other end of the screw rod (17) is fixedly connected to a knob; the limiting rod (18) is fixedly mounted on one end of the top surface of the base (1); both ends of the bottom surface of the mounting frame (7) are penetrated by openings, and the inner wall of one of the openings is provided with threads; the screw rod (17) is threadedly connected to one of the openings of the mounting frame (7); the limiting rod (18) passes through another opening of the mounting frame (7) and fits with the inner wall of the opening.
4. A wire core winding device for data cable production according to claim 3, Features: The front and back sides of the inner wall of the mounting frame (7) are both provided with mounting grooves, and the inner wall of the mounting groove is fixedly connected to an axle seat, the inner wall of the axle seat is movably connected to an axle body, and tensioning rollers (8) are fixedly connected between the axle bodies.
5. A wire core winding device for data cable production according to claim 1, Features: The guide assembly comprises a bracket (9), a slide rail (10) and a slider (11); a strip-shaped opening is provided through the middle of the top surface of the base (1), and brackets (9) are fixedly installed at both ends of the outer edge of the strip-shaped opening; the slide rails (10) are fixedly connected between the brackets (9); the surface of the slide rail (10) is movably connected to the slider (11); the top surface of the slider (11) is provided with a guide auxiliary assembly; the bottom surface and side surfaces of the slider (11) are provided with a driving assembly.
6. A wire core winding device for data cable production according to claim 5, Features: The guide auxiliary component comprises a mounting seat (15) and a guide wheel (16); the mounting seat (15) is a U-shaped seat, the mounting seat (15) is fixedly mounted on the top surface of the slider (11), a movable hole is penetrated through the front surface of the mounting seat (15), the front and back surfaces of the guide wheel (16) are fixedly connected with a connecting shaft, and the guide wheel (16) is movably connected to the movable hole of the mounting seat (15) via the connecting shaft.
7. A wire core winding device for data cable production according to claim 5, Features: The driving assembly comprises a second motor (14), a driving rod (13) and a transmission rod (12); the second motor (14) is fixedly mounted on the bottom surface of the slider (11); the output end of the second motor (14) is fixedly connected to a gear; one end of the driving rod (13) is penetrated with an opening, and a gear ring is arranged on the outer edge of the opening; a shaft body is fixedly mounted on the side of the slider (11); one end of the driving rod (13) is movably connected to the shaft body; the gear ring of the driving rod (13) is meshed with the gear of the second motor (14); the other end of the driving rod (13) is fixedly connected to a connecting shaft; one end of the transmission rod (12) is penetrated with a connecting hole, and is movably connected to the connecting shaft of the driving rod (13); a movable hole is penetrated through the transmission rod (12).
8. A wire core winding device for data cable production according to claim 7, Features: A fixing seat (19) is fixedly mounted on the top surface of the base (1), a shaft body is fixedly mounted on the side surface of the fixing seat (19), and the movable hole of the transmission rod (12) is movably connected to the shaft body of the fixing seat (19).