Ultrasonic cleaning equipment for spinneret plate
The spinneret ultrasonic cleaning device addresses low efficiency and incomplete cleaning by incorporating a comprehensive system with rotating nozzles, filter boxes, and high-pressure guns, enhancing cleaning efficiency and recycling capabilities.
Patent Information
- Application Number
- CN202420113234.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-17
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-01-17
AI Technical Summary
Existing spinneret cleaning equipment suffers from low efficiency, incomplete cleaning, and inadequate recycling of cleaning water, necessitating an improved solution.
A spinneret ultrasonic cleaning device with a fixing frame, ultrasonic cleaning tank, rotating nozzles, filter boxes, air drying box, high-pressure guns, and a controller to enhance cleaning efficiency and facilitate recycling of cleaning liquids.
The device achieves thorough cleaning of spinnerets with improved efficiency, effective removal of impurities, and efficient recycling of cleaning liquids, reducing waste and damage.
Smart Images

Figure CN222160485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial cleaning, in particular to a spinneret ultrasonic cleaning device. Background Art
[0002] The spinneret is also called the spinning cap. The function of the spinneret is to transform the viscous polymer melt or solution into a thin flow with a specific cross-section through micropores, and solidify it into filaments through a coagulation medium such as air or a coagulation bath.
[0003] Ultrasonic waves propagate in liquids, causing the liquid and the cleaning tank to vibrate together at ultrasonic frequencies. The liquid and the cleaning tank have their own inherent frequencies when they vibrate, and this vibration frequency is the sound wave frequency, so people hear a buzzing sound. With the continuous development of the cleaning industry, more and more industries and companies have used ultrasonic cleaning machines, which can be used to clean blockages inside spinnerets.
[0004] At present, during the operation of the spinneret cleaning equipment, the cleaning efficiency of the spinneret is low, the cleaning is not thorough, and the cleaning water cannot be treated in time for recycling. Therefore, it is necessary to propose a spinneret ultrasonic cleaning equipment to solve the above problems. Utility Model Content
[0005] The utility model aims to provide a spinneret ultrasonic cleaning device, which has the characteristics of being able to accurately clean the spinneret according to different specifications, improving the cleaning efficiency and being able to effectively remove impurities and particulate matter in the cleaning liquid.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spinneret ultrasonic cleaning device, comprising a fixing frame, a shell is installed on the upper end surface of the fixing frame, an ultrasonic cleaning tank is installed at the bottom end of the shell, a water collecting pipe is installed at the top end of the shell, a plurality of equally distributed rotating nozzles are installed on the lower end surface of the water collecting pipe, and a water bucket connected to the water collecting pipe is installed on the upper end surface of the shell;
[0007] The lower end surface of the fixing frame is provided with a filter box fixedly connected to the lower end surface of the housing, and two sets of mounting plates are installed inside the filter box, and the first filter plate and the second filter plate located below the first filter plate are installed in the two sets of mounting plates;
[0008] The left side of the shell is provided with an air drying box fixedly connected to the upper end surface of the fixing frame, and the top of the air drying box is provided with a high-pressure air blowing gun and a high-pressure water gun located on the right side of the high-pressure air blowing gun.
[0009] In order to place the spinneret to be cleaned and air-dried, as a preferred spinneret ultrasonic cleaning device of the utility model, a water collecting trough is installed at the bottom end of the air-drying box, and a mesh plate located above the water collecting trough is installed inside the air-drying box.
[0010] In order to provide a water source for the high-pressure water gun, as a preferred spinneret ultrasonic cleaning device of the utility model, a water tank connected to the high-pressure water gun is installed on the right side of the upper end surface of the air-drying box, and a placement box is installed on the left side of the upper end surface of the air-drying box, and an air storage tank connected to the high-pressure air blowing gun is placed inside the placement box.
[0011] In order to transport the water in the ultrasonic cleaning tank to the filter box for filtration, as a preferred spinneret ultrasonic cleaning device of the utility model, the ultrasonic cleaning tank and the left and right sides of the filter box are connected by connecting pipes with a pump body installed on the outer wall, and the front end face of the water collecting tank is connected to a drain pipe.
[0012] In order to filter out large and small impurities in the water in the ultrasonic cleaning tank, as a preferred spinneret ultrasonic cleaning device of the utility model, the mesh diameter of the first filter plate is larger than the mesh diameter of the second filter plate.
[0013] In order to set various parameters of the spinneret to be cleaned, as a preferred spinneret ultrasonic cleaning device of the utility model, a controller is installed on the upper end surface of the shell, and the ultrasonic cleaning tank, high-pressure air gun and high-pressure water gun are all electrically connected to the controller.
[0014] In order to check the progress of cleaning and air-drying the spinneret in the shell and the air-drying box, as a preferred spinneret ultrasonic cleaning device of the utility model, the front end surfaces of the shell and the air-drying box are both provided with observation windows.
[0015] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0016] The utility model first places the spinneret to be cleaned in an ultrasonic cleaning tank through an external manipulator, and at the same time extracts water in a water collecting pipe through a plurality of rotating nozzles and sprays it on the spinneret, and then can penetrate into the guide hole for deep flushing when the spinneret is soaked, so as to improve the efficiency of soaking and cleaning, and the spinneret that has been soaked and cleaned can be transferred to an air drying box again through a manipulator, and firstly extracts water in the water tank through a high-pressure water gun and sprays it on the spinneret, and then the spinneret holes are accurately cleaned, and then the gas can be sprayed on the spinneret through a high-pressure air blowing gun, and then the spinneret holes are accurately air-dried, and the spinneret specifications and the number and arrangement of holes are first set in the controller, and then the high-pressure water gun and the high-pressure air blowing gun deeply clean and air-dry the holes and plate surfaces of spinnerets of different specifications according to the set program holes, thereby improving the cleaning efficiency and avoiding waste and damage;
[0017] Impurities and particulates in the cleaning liquid can be effectively removed by the first filter plate and the second filter plate inside the filter box. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is the overall structure diagram of the utility model;
[0019] Figure 2 This is a side sectional structural diagram of the ultrasonic cleaning tank of the utility model;
[0020] Figure 3 This is a structural diagram of the filter box of the utility model;
[0021] Figure 4 This is a cross-sectional structural diagram of the air drying box of the present utility model.
[0022] In the figure: 1. fixing frame; 2. outer shell; 201. ultrasonic cleaning tank; 202. water collecting pipe; 203. rotating nozzle; 204. connecting pipe; 205. water bucket; 3. filter box; 301. mounting plate; 302. first filter plate; 303. second filter plate; 4. air drying box; 401. mesh plate; 402. water collecting tank; 403. high-pressure air blowing gun; 404. placement box; 405. high-pressure water gun; 406. gas storage tank; 407. water tank; 408. drain pipe; 5. controller. DETAILED DESCRIPTION
[0023] See also Figures 1 to 4 , a spinneret ultrasonic cleaning device, comprising a fixing frame 1, a shell 2 is installed on the upper end surface of the fixing frame 1, an ultrasonic cleaning tank 201 is installed at the bottom end of the shell 2, a water collecting pipe 202 is installed at the top end of the shell 2, a plurality of equally distributed rotating nozzles 203 are installed on the lower end surface of the water collecting pipe 202, and a water bucket 205 connected to the water collecting pipe 202 is installed on the upper end surface of the shell 2;
[0024] The lower end surface of the fixing frame 1 is provided with a filter box 3 fixedly connected to the lower end surface of the housing 2, and two sets of mounting plates 301 are installed inside the filter box 3, and the two sets of mounting plates 301 are provided with a first filter plate 302 and a second filter plate 303 located below the first filter plate 302;
[0025] An air drying box 4 fixedly connected to the upper end surface of the fixing frame 1 is provided on the left side of the shell 2, and a high-pressure air blowing gun 403 and a high-pressure water gun 405 located on the right side of the high-pressure air blowing gun 403 are installed on the top of the air drying box 4.
[0026] In this embodiment: the spinneret to be cleaned is placed in the ultrasonic cleaning tank 201 by an external manipulator, and at the same time, water in the water collecting pipe 202 is extracted by multiple rotating nozzles 203 and sprayed on the spinneret, so that the guide holes can be deeply flushed when the spinneret is immersed, so as to improve the efficiency of immersion cleaning. The spinneret that has been immersed and cleaned can be transferred to the air drying box 4 by the manipulator again, and the water in the water tank 407 is first extracted by a high-pressure water gun 405 and sprayed on the spinneret, so as to accurately clean the spinneret holes, and then the gas can be sprayed on the spinneret by a high-pressure air blowing gun 403, so as to accurately air dry the spinneret holes, and the spinneret specifications and the number and arrangement of holes are first set in the controller 5, and then the high-pressure water gun 405 and the high-pressure air blowing gun 403 use the set program holes to deeply clean and air dry the holes and plate surfaces of spinnerets of different specifications, thereby improving the cleaning efficiency and avoiding waste and damage;
[0027] The first filter plate 302 and the second filter plate 303 inside the filter box 3 can effectively remove impurities and particulate matter in the cleaning liquid, and the dirty water source can be discharged and replaced through the pipeline at the lower right side of the filter box 3, thereby improving the cleaning effect and sewage discharge capacity.
[0028] As a technical optimization solution of the utility model, a water collecting tank 402 is installed at the bottom end of the air drying box 4, and a mesh plate 401 located above the water collecting tank 402 is installed inside the air drying box 4.
[0029] In this embodiment: water generated when cleaning the spinneret can be collected through the water collecting tank 402, and passed through the mesh plate 401 to facilitate the placement of the spinneret to be cleaned and air-dried.
[0030] As a technical optimization solution of the utility model, a water tank 407 connected to the high-pressure water gun 405 is installed on the right side of the upper end surface of the air drying box 4, and a placement box 404 is installed on the left side of the upper end surface of the air drying box 4. An air storage tank 406 connected to the high-pressure air blowing gun 403 is placed inside the placement box 404.
[0031] In this embodiment: the water tank 407 can provide a water source for the high-pressure water gun 405, and the placement box 404 can facilitate the placement of the gas storage tank 406.
[0032] As a technical optimization solution of the utility model, the ultrasonic cleaning tank 201 is connected to the left and right sides of the filter box 3 by a connecting pipe 204 with a pump body installed on the outer wall, and the front end surface of the water collecting tank 402 is connected to a drainage pipe 408.
[0033] In this embodiment: the water in the ultrasonic cleaning tank 201 can be transported to the filter box 3 for filtration through the right connecting pipe 204, and the right connecting pipe 204 is located above the first filter plate 302. The filtered water can be transported to the ultrasonic cleaning tank 201 for recycling through the left connecting pipe 204.
[0034] As a technical optimization solution of the present invention, the mesh diameter of the first filter plate 302 is greater than the mesh diameter of the second filter plate 303 .
[0035] In this embodiment, since the mesh diameter of the first filter plate 302 is larger than the mesh diameter of the second filter plate 303 , large and small impurities in the water in the ultrasonic cleaning tank 201 can be filtered out for subsequent recycling.
[0036] As a technical optimization solution of the present invention, a controller 5 is installed on the upper end surface of the housing 2 , and the ultrasonic cleaning tank 201 , the high-pressure air blowing gun 403 , and the high-pressure water gun 405 are all electrically connected to the controller 5 .
[0037] In this embodiment: the controller 5 can control the ultrasonic cleaning tank 201, the high-pressure air gun 403, and the high-pressure water gun 405 to work normally, and at the same time, various parameters of the spinneret to be cleaned can be set, such as spinneret specifications, number of holes, hole arrangement, water temperature, cleaning time, etc.
[0038] As a technical optimization solution of the present utility model, the front end surfaces of the outer shell 2 and the air drying box 4 are both provided with observation windows.
[0039] In this embodiment: the progress of cleaning and air-drying the spinneret in the housing 2 and the air-drying box 4 can be easily checked through the observation window.
[0040] Working principle: first, the spinneret to be cleaned is placed in the ultrasonic cleaning tank 201 through an external manipulator, and at the same time, the water in the water collecting pipe 202 is extracted through multiple rotating nozzles 203 and sprayed on the spinneret, so that the guide holes can be deeply flushed when the spinneret is immersed, so as to improve the efficiency of immersion cleaning. The spinneret that has been immersed and cleaned can be transferred to the air drying box 4 again by the manipulator, and the water in the water tank 407 is first extracted by a high-pressure water gun 405 and sprayed on the spinneret, so as to accurately clean the spinneret holes, and then the gas can be sprayed on the spinneret through the high-pressure air blowing gun 403, so as to accurately air-dry the spinneret holes, and the spinneret specifications, hole quantity and arrangement are first set in the controller 5, and then the high-pressure water gun 405 and the high-pressure air blowing gun 403 use the set program holes to deeply clean and air-dry the holes and plate surfaces of spinnerets of different specifications.
[0041] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A spinneret ultrasonic cleaning device, comprising a fixing frame (1), characterized in that: The upper end surface of the fixing frame (1) is mounted with a housing (2), the bottom end of the housing (2) is mounted with an ultrasonic cleaning tank (201), the top end of the housing (2) is mounted with a water collecting pipe (202), the lower end surface of the water collecting pipe (202) is mounted with a plurality of equally spaced rotating nozzles (203), and the upper end surface of the housing (2) is mounted with a water bucket (205) connected with the water collecting pipe (202); The lower end surface of the fixing frame (1) is provided with a filter box (3) fixedly connected to the lower end surface of the housing (2); two sets of mounting plates (301) are mounted inside the filter box (3); a first filter plate (302) and a second filter plate (303) located below the first filter plate (302) are mounted inside the two sets of mounting plates (301); The left side of the housing (2) is provided with an air drying box (4) fixedly connected to the upper end surface of the fixing frame (1), and the top of the air drying box (4) is provided with a high-pressure air blowing gun (403) and a high-pressure water gun (405) located on the right side of the high-pressure air blowing gun (403).
2. The spinneret ultrasonic cleaning device according to claim 1, characterized in that: A water collecting tank (402) is installed at the bottom end of the air drying box (4), and a mesh plate (401) located above the water collecting tank (402) is installed inside the air drying box (4).
3. The spinneret ultrasonic cleaning device according to claim 1, characterized in that: A water tank (407) connected to a high-pressure water gun (405) is installed on the right side of the upper end surface of the air drying box (4), and a storage box (404) is installed on the left side of the upper end surface of the air drying box (4). An air storage tank (406) connected to a high-pressure air blowing gun (403) is placed inside the storage box (404).
4. The spinneret ultrasonic cleaning device according to claim 2, characterized in that: The ultrasonic cleaning tank (201) and the filter box (3) are both connected to the left and right sides via connecting pipes (204) with a pump body mounted on the outer wall, and the front end surface of the water collecting tank (402) is connected to a drainage pipe (408).
5. The spinneret ultrasonic cleaning device according to claim 1, characterized in that: The mesh diameter of the first filter plate (302) is greater than the mesh diameter of the second filter plate (303).
6. The spinneret ultrasonic cleaning device according to claim 1, characterized in that: A controller (5) is installed on the upper end surface of the housing (2); the ultrasonic cleaning tank (201), the high-pressure air blowing gun (403), and the high-pressure water gun (405) are all electrically connected to the controller (5).
7. The spinneret ultrasonic cleaning device according to claim 1, characterized in that: The front end surfaces of the housing (2) and the air drying box (4) are both provided with observation windows.
