Polyester fabric shaping device

Abstract

The utility model relates to the technical field of polyester fabric shaping, in particular to a polyester fabric shaping device which comprises a wetting module, a shaping adjusting module is arranged on the left side of the wetting module, and a cooling module is arranged on the left side of the shaping adjusting module. The shaping adjusting module comprises a shaping box body, a plurality of first guide rollers are arranged at the top of the shaping box body, first adjusting rollers are arranged among the first guide rollers, first turning rollers are arranged below the first guide rollers, a first guide roller set is arranged on the lower right portion of the first turning rollers, and a second guide roller set is arranged on the lower right portion of the first turning rollers; a guide adjusting roller set is arranged on the lower left portion of the first guide roller set, a second guide roller set is arranged on the lower right portion of the guide adjusting roller set, and a second guide roller is arranged on the lower left portion of the second guide roller set. According to the shaping device for the polyester fabric, the drawing force borne by the fabric can be flexibly adjusted according to needs, and therefore the shaping effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of polyester fabric shaping, in particular to a polyester fabric shaping device. Background Art

[0002] Polyester is a synthetic fiber with excellent heat resistance, corrosion resistance and bending resistance, so it is widely used in textiles, clothing, construction and other fields. In order to keep the required shape and size of polyester, it must be shaped. The shaping conditions of polyester mainly include temperature, time, tensile force, constant temperature time and cooling conditions.

[0003] The existing polyester fabric shaping device generally keeps the fabric at a certain temperature during shaping, and its parameters such as tensile force cannot be adjusted, resulting in poor shaping effect. Utility Model Content

[0004] Purpose of the utility model: The utility model provides a shaping device for polyester fabrics, which can flexibly adjust the tensile force applied to the fabrics according to needs, thereby improving the shaping effect.

[0005] In order to achieve the above object, the technical solution of the utility model is as follows:

[0006] A shaping device for polyester fabrics, comprising a wetting module, a shaping adjustment module is arranged on the left side of the wetting module, and a cooling module is arranged on the left side of the shaping adjustment module;

[0007] The shaping and adjusting module includes a shaping box, a plurality of first guide rollers are arranged on the top of the shaping box, a first adjusting roller is arranged between the first guide rollers, a first steering roller is arranged below the first guide roller, a first guide roller group is arranged below the right of the first steering roller, a guide and adjusting roller group is arranged below the left of the first guide roller group, a second guide roller group is arranged below the right of the guide and adjusting roller group, and a second guide roller is arranged below the left of the second guide roller group;

[0008] The first adjusting roller is rotatably arranged on the first guide bracket, the first guide bracket is fixed on the piston rod of the first adjusting cylinder, and the first adjusting cylinder is vertically fixed downward on the top of the shaping box;

[0009] The guide adjustment roller group includes a first guide adjustment roller and a second guide adjustment roller symmetrically arranged with the first guide adjustment roller, the first guide adjustment roller is fixed on a second guide bracket, the second guide bracket is fixed on a piston rod of a second adjustment cylinder, the second adjustment cylinder is horizontally fixed inside the shaping box, the second guide adjustment roller is fixed on a third guide bracket, the third guide bracket is fixed on a piston rod of a third adjustment cylinder, and the third adjustment cylinder is horizontally fixed inside the shaping box;

[0010] Several heating plates are distributed in the shaping box.

[0011] As an improvement: a first pressure sensor is provided at the joint between the piston rod of the first adjusting cylinder and the first guide bracket, a second pressure sensor is provided at the joint between the piston rod of the second adjusting cylinder and the second guide bracket, and a third pressure sensor is provided at the joint between the piston rod of the third adjusting cylinder and the third guide bracket.

[0012] As an improvement: the wetting module includes a wetting box, which is fixed on the right side of the molding box body, and a first feed roller is provided on the right side of the wetting box body, a second steering roller is provided at the lower left of the first feed roller, a third steering roller is provided on the left side of the second steering roller, and a first discharge roller is provided at the upper left of the third steering roller.

[0013] As an improvement: a heating wire is provided at the bottom of the moistening box, and the interior of the moistening box is filled with liquid water.

[0014] As an improvement: the cooling module includes a cooling box body, a plurality of third guide rollers rotating in the cooling box body, a plurality of fourth guide rollers rotating below the third guide rollers, an air inlet funnel at the bottom of the cooling box body, an exhaust pipe opening at the top, an air supply pump at the bottom of the air inlet funnel, and the air supply pump is connected to an external air cooler.

[0015] In summary, the utility model has the following beneficial effects:

[0016] 1. The heating plate can heat and shape the polyester fabric. During the heating and shaping process, in order to ensure the heating and shaping effect, the tensile force on the fabric can be adjusted by the first adjusting cylinder, so that the shaping effect of the polyester fabric is better;

[0017] 2. The wetting module can wet the polyester fabric before shaping to prevent the fabric from being damaged due to excessive temperature;

[0018] 3. The cooling module can perform appropriate constant temperature and cooling treatment on the polyester fabric after shaping, so that the polyester can maintain the required performance and shape. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solution in the present practical embodiment, the drawings required for use in the embodiment or the description of the prior art will be briefly introduced below.

[0020] Figure 1 The figure is a schematic diagram of the overall structure of a shaping device for polyester fabric;

[0021] Figure 2 for Figure 1 The structural diagram of part A in the figure;

[0022] Figure 3 for Figure 1 The structural diagram of part B;

[0023] Wherein: 1. shaping box; 2. first guide roller; 3. first adjusting roller; 4. first steering roller; 5. first guide roller group; 6. second guide roller group; 7. second guide roller; 8. first guide bracket; 9. first adjusting cylinder; 10. first guide adjusting roller; 11. second guide adjusting roller; 12. second guide bracket; 13. third guide bracket; 14. second adjusting cylinder; 15. third adjusting cylinder; 16. heating plate; 17. first pressure sensor; 18. second pressure sensor; 19. third pressure sensor; 20. moistening box; 21. first feed roller; 22. second steering roller; 23. third steering roller; 24. first discharge roller; 25. heating wire; 26. cooling box; 27. third guide roller; 28. fourth guide roller; 29. ​​air inlet funnel; 30. exhaust pipe; 31 air pump. DETAILED DESCRIPTION

[0024] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0025] Please refer to Figure 1-Figure 3 , a shaping device for polyester fabrics, comprising a wetting module, a shaping adjustment module is arranged on the left side of the wetting module, and a cooling module is arranged on the left side of the shaping adjustment module;

[0026] The shaping and adjusting module includes a shaping box 1, a plurality of first guide rollers 2 are arranged on the top of the shaping box 1, a first adjusting roller 3 is arranged between the first guide rollers 2, a first steering roller 4 is arranged below the first guide roller 2, a first guide roller group 5 is arranged below the right of the first steering roller 4, a guide and adjusting roller group is arranged below the left of the first guide roller group 5, a second guide roller group 6 is arranged below the right of the guide and adjusting roller group, and a second guide roller 7 is arranged below the left of the second guide roller group 6;

[0027] The first adjusting roller 3 is rotatably arranged on the first guide bracket 8, the first guide bracket 8 is fixed on the piston rod of the first adjusting cylinder 9, and the first adjusting cylinder 9 is vertically downwardly fixed on the top of the shaping box 1;

[0028] The guide adjustment roller group includes a first guide adjustment roller 10 and a second guide adjustment roller 11 symmetrically arranged with the first guide adjustment roller 10. The first guide adjustment roller 10 is fixed on the second guide bracket 12, the second guide bracket 12 is fixed on the piston rod of the second adjustment cylinder 14, the second adjustment cylinder 14 is horizontally fixed inside the shaping box 1, the second guide adjustment roller 11 is fixed on the third guide bracket 13, the third guide bracket 13 is fixed on the piston rod of the third adjustment cylinder 15, and the third adjustment cylinder 15 is horizontally fixed inside the shaping box 1; a plurality of heating plates 16 are distributed in the shaping box 1. In this embodiment, there are a plurality of heating plates 16, respectively on the left side of the first guide roller group 2, the right side of the guide adjustment roller group, and the left side of the second guide roller group 6, and the plurality of heating plates 16 can continuously heat and shape the positive side of the polyester fabric.

[0029] During the heating and setting process, in order to ensure the heating and setting effect, the tensile force on the cloth can be adjusted by the first adjusting cylinder 9, so that the setting effect of the polyester fabric is better.

[0030] The second regulating cylinder 14 and the third regulating cylinder 15 can extend or shorten the distance that the polyester fabric is wound and travels in the shaping box 1, thereby extending or shortening the shaping time when the fabric speed remains unchanged.

[0031] A first pressure sensor 17 is provided at the joint between the piston rod of the first adjusting cylinder 9 and the first guide bracket 8, a second pressure sensor 18 is provided at the joint between the piston rod of the second adjusting cylinder 14 and the second guide bracket 12, and a third pressure sensor 19 is provided at the joint between the piston rod of the third adjusting cylinder 15 and the third guide bracket 13.

[0032] The wetting module includes a wetting box 20, which is fixed on the right side of the shaping box 1. A first feed roller 21 is provided on the right side of the wetting box 20, a second steering roller 22 is provided at the lower left of the first feed roller 21, a third steering roller 23 is provided at the left side of the second steering roller 22, and a first discharge roller 24 is provided at the upper left of the third steering roller 23. A heating wire 25 is provided at the bottom of the wetting box 20, and the interior of the wetting box 20 is filled with liquid water. The wetting module can wet the polyester fabric before shaping to prevent the fabric from being damaged due to excessive temperature.

[0033] The cooling module includes a cooling box 26, in which a plurality of third guide rollers 27 rotate, and below the third guide rollers 27 a plurality of fourth guide rollers 28 rotate. An air inlet funnel 29 is provided at the bottom of the cooling box 26, and an exhaust pipe port 30 is provided at the top thereof. An air pump 31 is provided at the bottom of the air inlet funnel 29, and the air pump 31 is connected to an external air cooler. The air cooler can be connected to an air filter to filter dust in the air to prevent it from contaminating the fabric. The cooling module can perform appropriate constant temperature and cooling treatment on the polyester fabric after the shaping is completed, so that the polyester can maintain the required performance and shape.

[0034] Working principle: The polyester fabric is fed into the moistening box 20 through the first feed roller 21. Under the action of the second steering roller 22 and the third steering roller 23, the polyester fabric is soaked in the heated liquid water and then introduced into the shaping box 1 through the first discharge roller 24.

[0035] The polyester fabric is introduced into the cooling box 26 via the first guide roller 2, the first adjusting roller 3, the first guide roller group 5, the guide adjusting roller group, the second guide roller group 6, and the second guide roller 7. During this process, the tensile force on the fabric can be adjusted by the first adjusting cylinder 9, and the tensile force on the fabric can also be adjusted by the second adjusting cylinder 14 and the third adjusting cylinder 15. At the same time, the second adjusting cylinder 14 and the third adjusting cylinder 15 can also be used to extend or shorten the distance that the polyester fabric is wound and travels in the shaping box 1 as needed.

[0036] The heating plate 16 can perform shaping operations on all sides of the polyester fabric, thereby improving the shaping effect and shaping efficiency. After the heating and shaping is completed, the polyester fabric is led out from the cooling box 26 via the third guide roller 27 and the fourth guide roller 28. During the leading-out process, cold air is delivered to the cooling box 26 via the air delivery pump 31 to keep the cooling temperature in the cooling box 26 constant, thereby achieving constant temperature and cooling treatment of the polyester fabric.

[0037] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the specific implementation methods of the utility model can still be modified or some technical features can be replaced by equivalents without departing from the spirit of the technical solution of the utility model, which should be included in the scope of the technical solution for protection of the utility model.

Claims

1. A shaping device for polyester fabric, characterized in that: It comprises a wetting module, a shaping and adjusting module is arranged on the left side of the wetting module, and a cooling module is arranged on the left side of the shaping and adjusting module; The shaping and adjusting module includes a shaping box, a plurality of first guide rollers are arranged on the top of the shaping box, a first adjusting roller is arranged between the first guide rollers, a first steering roller is arranged below the first guide roller, a first guide roller group is arranged below the right of the first steering roller, a guide and adjusting roller group is arranged below the left of the first guide roller group, a second guide roller group is arranged below the right of the guide and adjusting roller group, and a second guide roller is arranged below the left of the second guide roller group; The first adjusting roller is rotatably arranged on the first guide bracket, the first guide bracket is fixed on the piston rod of the first adjusting cylinder, and the first adjusting cylinder is vertically fixed downward on the top of the shaping box; The guide adjustment roller group includes a first guide adjustment roller and a second guide adjustment roller symmetrically arranged with the first guide adjustment roller, the first guide adjustment roller is fixed on a second guide bracket, the second guide bracket is fixed on a piston rod of a second adjustment cylinder, the second adjustment cylinder is horizontally fixed inside the shaping box, the second guide adjustment roller is fixed on a third guide bracket, the third guide bracket is fixed on a piston rod of a third adjustment cylinder, and the third adjustment cylinder is horizontally fixed inside the shaping box; Several heating plates are distributed in the shaping box.

2. The shaping device for polyester fabric according to claim 1, characterized in that: A first pressure sensor is provided at the joint between the piston rod of the first adjusting cylinder and the first guide bracket, a second pressure sensor is provided at the joint between the piston rod of the second adjusting cylinder and the second guide bracket, and a third pressure sensor is provided at the joint between the piston rod of the third adjusting cylinder and the third guide bracket.

3. The shaping device for polyester fabric according to claim 1, characterized in that: The wetting module includes a wetting box, which is fixed on the right side of the shaping box body. A first feed roller is provided on the right side of the wetting box body, a second steering roller is provided at the lower left of the first feed roller, a third steering roller is provided on the left side of the second steering roller, and a first discharge roller is provided at the upper left of the third steering roller.

4. The shaping device for polyester fabric according to claim 3, characterized in that: A heating wire is arranged at the bottom of the moistening box, and the interior of the moistening box is filled with liquid water.

5. The shaping device for polyester fabric according to claim 1, characterized in that: The cooling module includes a cooling box body, a plurality of third guide rollers are rotated in the cooling box body, a plurality of fourth guide rollers are rotated below the third guide rollers, an air inlet funnel is provided at the bottom of the cooling box body, an exhaust pipe port is provided at the top, an air supply pump is provided at the bottom of the air inlet funnel, and the air supply pump is connected to an external air cooler.

Images