Embossing equipment for carpet production

By introducing cleaning and cooling devices and control panel adjustment functions into carpet embossing equipment, the problems of low thermal deformation and intelligence after carpet embossing are solved, efficient cleaning and cooling of carpets are achieved, and product quality and production efficiency are improved.

CN222160686UActive Publication Date: 2024-12-13ANXIN COUNTY RUIXIANG TEXTILE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202322599083.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-09-25
Publication Date
2024-12-13
Estimated Expiration
2033-09-25

AI Technical Summary

Technical Problem

Existing carpet embossing equipment is difficult to meet the needs of carpet cooling and cleaning, resulting in the carpet being thermally deformed and deformed after embossing. At the same time, it is low in intelligence and consumes manpower and material resources.

Method used

A carpet production embossing equipment is designed, equipped with a cleaning and cooling device, and the main drain wheel, secondary drain wheel, main embossing wheel and secondary embossing wheel are driven by ball bearings to rotate, and the carpet is realized by combining pressurized water pump and high-pressure nozzle. cleaning and cooling, and adjusting parameters through the control panel to improve production efficiency.

Benefits of technology

It realizes timely cooling and cleaning of carpets, ensures product quality, improves the intelligence and operation convenience of the equipment, has a simple structure, reasonable design, and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of carpet embossing, and discloses embossing equipment for carpet production, which comprises a support plate, a first frame is fixedly mounted at the front end of the support plate, and two ball bearings are fixedly mounted on two inner side walls of the first frame. And a main drainage wheel and an auxiliary drainage wheel are fixedly arranged in each group of opposite ball bearings in a sleeving mode, a pressurizing water pump is fixedly installed at the upper end of the first frame, a high-pressure water pipe is fixedly connected to the output end of the pressurizing water pump, and a plurality of high-pressure nozzles are fixedly connected to the lower end of the high-pressure water pipe. According to the carpet embossing machine, the cleaning and cooling device is arranged, so that the carpet after being heated and embossed can be cooled and cleaned in time, the product quality is guaranteed, parameters of the carpet embossing machine can be adjusted through the control panel so as to meet the requirements of different production speeds and the like, and the carpet embossing machine is simple in structure, reasonable in design and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of carpet embossing, in particular to an embossing device for carpet production. Background Art

[0002] One type of embossing equipment used in carpet production is an embossing machine, also known as a carpet printing machine or carpet embossing machine. It is a mechanical device specially designed to add textures and patterns to the surface of carpets. Carpet embossing machines can add a variety of unique textures and patterns to carpets, enhancing the decorativeness and ornamental value of carpets. It plays an important role in the carpet manufacturing industry and meets the market demand for diversified carpet products.

[0003] At present, the existing device is difficult to meet the requirements of cooling and cleaning the carpet after the carpet embossing is completed, which causes the carpet to deform due to thermal deformation after embossing. At the same time, the existing device has a low degree of intelligence and consumes manpower and material resources.

[0004] Therefore, those skilled in the art provide an embossing device for carpet production to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an embossing device for carpet production. The device is equipped with a cleaning and cooling device, so that the device can cool down and clean the heated embossed carpet in time to ensure product quality. The device can adjust parameters through a control panel to achieve different production speeds and other requirements. The device has a simple structure, a reasonable design and strong practicality.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an embossing device for carpet production, comprising a support plate, a first frame is fixedly installed on the front end of the support plate, two side walls in the first frame are fixedly installed with two ball bearings, two opposite sides of the plurality of ball bearings form a group and are respectively fixedly sleeved with a main drainage wheel and an auxiliary drainage wheel, a pressurized water pump is fixedly installed on the upper end of the first frame, a high-pressure water pipe is fixedly connected to the output end of the pressurized water pump, a plurality of high-pressure nozzles are fixedly connected to the lower end of the high-pressure water pipe, the upper end outer surfaces of the plurality of high-pressure nozzles are fixedly sleeved on the inner upper surface of the first frame, the high-pressure water pipe is embedded in the inner upper surface of the first frame, a second frame is fixedly installed on the rear end of the support plate, two side walls in the second frame are fixedly installed with two ball bearings, two opposite sides of the plurality of ball bearings form a group and are respectively fixedly sleeved with a main embossing wheel and an auxiliary embossing wheel;

[0007] Through the above technical solution, the main drainage wheel, auxiliary drainage wheel, main embossing wheel and auxiliary embossing wheel in the device can rotate through ball bearings, and the device can clean and cool the embossed carpet through the pressurized water pump and high-pressure nozzle.

[0008] Further, a secondary motor housing is fixedly mounted on one side wall of the first frame, a motor seat is fixedly mounted on the inner bottom of the secondary motor housing, a second motor is fixedly mounted on the upper end of the motor seat, a driving wheel is fixedly sleeved on the outer side of the output end of the second motor, a belt is sleeved on the outer wall of the driving wheel, a driven wheel is sleeved on the inner surface of the other end of the belt, and the inner wall of the driven wheel is fixedly sleeved on one end of the main drainage wheel;

[0009] Through the above technical solution, the main drainage wheel is powered to rotate through the second motor.

[0010] Further, a main motor housing is fixedly mounted on one side wall of the second frame, a motor seat is fixedly mounted on the inner bottom of the main motor housing, a second motor is fixedly mounted on the upper end of the motor seat, a driving wheel is fixedly sleeved on the outer side of the output end of the second motor, a belt is sleeved on the outer wall of the driving wheel, a driven wheel is sleeved on the inner surface of the other end of the belt, and the inner wall of the driven wheel is fixedly sleeved on one end of the main embossing wheel;

[0011] Through the above technical solution, the main embossing wheel can be rotated by the first motor.

[0012] Furthermore, a control panel is fixedly mounted on one side wall of the second frame;

[0013] Through the above technical solution, the processing parameters of the equipment can be adjusted through the control panel.

[0014] Furthermore, a plurality of supporting legs are fixedly mounted on the lower end of the supporting plate;

[0015] Through the above technical solution, the device can be fixed by the supporting legs.

[0016] Furthermore, a drainage groove is provided on the upper surface of the support plate, and a plurality of drainage pipes are fixedly installed at the bottom end of the drainage groove;

[0017] Through the above technical solution, the sewage after cleaning can be discharged through the drainage trough and the drainage pipe.

[0018] Further, the number of the plurality of drainage pipes is four;

[0019] Through the above technical solution, clean sewage can be discharged faster through four drainage pipes.

[0020] Furthermore, the control panel is electrically connected to the first motor, the second motor and the pressurized water pump;

[0021] Through the above technical solution, the control panel and the first motor, the second motor and the pressurized water pump are electrically connected, so that the device is more intelligent and easier to operate.

[0022] The utility model has the following beneficial effects:

[0023] 1. The utility model proposes an embossing device for carpet production, which is equipped with a cleaning and cooling device, so that the device can cool down and clean the heated embossed carpet in time, thereby ensuring product quality.

[0024] 2. The utility model proposes an embossing device for carpet production, which can adjust parameters through a control panel to achieve different production speeds and other requirements.

[0025] 3. The utility model proposes an embossing device for carpet production, which has a simple structure, reasonable design and strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is an axonometric diagram of an embossing device for carpet production proposed by the utility model;

[0027] Figure 2 It is a side partial cross-sectional view of an embossing device for carpet production proposed by the utility model;

[0028] Figure 3 This is a partial cross-sectional view of a front view of an embossing device for carpet production proposed by the utility model;

[0029] Figure 4 This is a partial structural schematic diagram of an embossing device for carpet production proposed by the utility model;

[0030] Figure 5 for Figure 3 Enlarged view of point A in the middle.

[0031] Legend:

[0032] 1. First frame; 2. Pressurized water pump; 3. Main motor housing; 4. Second frame; 5. Main embossing wheel; 6. Auxiliary embossing wheel; 7. Control panel; 8. Support plate; 9. Support leg; 10. Drain trough; 11. Drain pipe; 12. Auxiliary drain wheel; 13. Main drain wheel; 14. Auxiliary motor housing; 15. High-pressure nozzle; 16. High-pressure water pipe; 17. Second motor; 18. Motor seat; 19. Driving wheel; 20. Belt; 21. Driven wheel; 22. Ball bearing; 23. First motor. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1-5 The utility model provides an embodiment: an embossing device for carpet production, comprising a support plate 8, a first frame 1 is fixedly installed at the front end of the support plate 8, two side walls in the first frame 1 are fixedly installed with two ball bearings 22, two opposite ball bearings 22 form a group, and a main drainage wheel 13 and an auxiliary drainage wheel 12 are fixedly sleeved inside, a pressurized water pump 2 is fixedly installed on the upper end of the first frame 1, a high-pressure water pipe 16 is fixedly connected to the output end of the pressurized water pump 2, a plurality of high-pressure nozzles 15 are fixedly connected to the lower end of the high-pressure water pipe 16, and the upper end outer surfaces of the plurality of high-pressure nozzles 15 are fixedly sleeved A high-pressure water pipe 16 is embedded in the inner upper surface of the first frame 1, and a second frame 4 is fixedly installed at the rear end of the support plate 8. Two ball bearings 22 are fixedly installed on both side walls of the second frame 4. Two opposite ball bearings 22 form a group, and a main embossing wheel 5 and an auxiliary embossing wheel 6 are respectively fixed inside. The main drainage wheel 13, the auxiliary drainage wheel 12, the main embossing wheel 5 and the auxiliary embossing wheel 6 in the device can rotate through the ball bearings 22. Through the pressurized water pump 2 and the high-pressure nozzle 15, the device can clean and cool the embossed carpet.

[0035] A secondary motor housing 14 is fixedly installed on one side wall of the first frame 1, a motor base 18 is fixedly installed on the inner bottom of the secondary motor housing 14, a second motor 17 is fixedly installed on the upper end of the motor base 18, a driving wheel 19 is fixedly sleeved on the outside of the output end of the second motor 17, a belt 20 is sleeved on the outer wall of the driving wheel 19, a driven wheel 21 is sleeved on the inner surface of the other end of the belt 20, the inner wall of the driven wheel 21 is fixedly sleeved on one end of the main drainage wheel 13, and the main drainage wheel 13 is powered to rotate through the second motor 17, a main motor housing 3 is fixedly installed on one side wall of the second frame 4, a motor base 18 is fixedly installed on the inner bottom of the main motor housing 3, a second motor 17 is fixedly installed on the upper end of the motor base 18, a driving wheel 19 is fixedly sleeved on the outside of the output end of the second motor 17, a belt 20 is sleeved on the outer wall of the driving wheel 19, a driven wheel 21 is sleeved on the inner surface of the other end of the belt 20, and the inner wall of the driven wheel 21 is fixedly sleeved It is sleeved on one end of the main embossing wheel 5, and the main embossing wheel 5 can be rotated through the first motor 23. A control panel 7 is fixedly installed on one side wall of the second frame 4, and the processing parameters of the equipment can be adjusted through the control panel 7. A plurality of supporting legs 9 are fixedly installed on the lower end of the support plate 8, and the device can be fixed through the supporting legs 9. A drainage groove 10 is opened on the upper surface of the support plate 8, and a plurality of drainage pipes 11 are fixedly installed on the bottom end of the drainage groove 10, so that the sewage after cleaning can be discharged through the drainage groove 10 and the drainage pipe 11. The number of the plurality of drainage pipes 11 is four, and the clean sewage can be discharged faster through the four drainage pipes 11. The control panel 7 and the first motor 23, the second motor 17 and the pressurized water pump 2 are all electrically connected, and the control panel 7 and the first motor 23, the second motor 17 and the pressurized water pump 2 are all electrically connected, so that the device is more intelligent and easier to operate.

[0036] Working principle: When the utility model is used, firstly, the heated pre-embossed carpet is passed through the gap between the main embossing wheel 5 and the auxiliary embossing wheel 6, and then the operation is repeated to pass the carpet through the gap between the main drainage wheel 13 and the auxiliary drainage wheel 12 with a certain margin, open the control panel 7, set the parameters, and then operate the device, the high-pressure nozzle 15 cleans and cools the embossed carpet part, and the main drainage wheel 13 and the auxiliary drainage wheel 12 roll the carpet to pre-drain water.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An embossing device for carpet production, comprising a support plate (8), characterized in that: A first frame (1) is fixedly installed at the front end of the support plate (8), two side walls inside the first frame (1) are fixedly installed with two ball bearings (22), two opposite ones of the plurality of ball bearings (22) form a group, and a main drainage wheel (13) and an auxiliary drainage wheel (12) are fixedly sleeved inside, respectively; a pressurized water pump (2) is fixedly installed at the upper end of the first frame (1), a high-pressure water pipe (16) is fixedly connected to the output end of the pressurized water pump (2), and a plurality of high-pressure nozzles (15) are fixedly connected to the lower end of the high-pressure water pipe (16), and the upper end outer surfaces of the plurality of high-pressure nozzles (15) are fixedly sleeved on the inner upper surface of the first frame (1), and the high-pressure water pipe (16) is embedded in the inner upper surface of the first frame (1); A second frame (4) is fixedly mounted on the rear end of the support plate (8), and two side walls inside the second frame (4) are fixedly mounted with two ball bearings (22), and two opposite ball bearings (22) form a group, each of which has a main embossing wheel (5) and an auxiliary embossing wheel (6) fixed therein.

2. The embossing device for carpet production according to claim 1, characterized in that: A secondary motor housing (14) is fixedly mounted on one side wall of the first frame (1), a motor seat (18) is fixedly mounted on the inner bottom of the secondary motor housing (14), a second motor (17) is fixedly mounted on the upper end of the motor seat (18), a driving wheel (19) is fixedly sleeved on the outside of the output end of the second motor (17), a belt (20) is sleeved on the outer wall of the driving wheel (19), a driven wheel (21) is sleeved on the inner surface of the other end of the belt (20), and the inner wall of the driven wheel (21) is fixedly sleeved on one end of the main drainage wheel (13).

3. The embossing device for carpet production according to claim 1, characterized in that: A main motor housing (3) is fixedly mounted on one side wall of the second frame (4); a motor seat (18) is fixedly mounted on the inner bottom of the main motor housing (3); a second motor (17) is fixedly mounted on the upper end of the motor seat (18); a driving wheel (19) is fixedly sleeved on the outside of the output end of the second motor (17); a belt (20) is sleeved on the outer wall of the driving wheel (19); a driven wheel (21) is sleeved on the inner surface of the other end of the belt (20); and the inner wall of the driven wheel (21) is fixedly sleeved on one end of the main embossing wheel (5).

4. The embossing device for carpet production according to claim 1, characterized in that: A control panel (7) is fixedly mounted on one side wall of the second frame (4).

5. The embossing device for carpet production according to claim 1, characterized in that: A plurality of supporting legs (9) are fixedly mounted on the lower end of the supporting plate (8).

6. The embossing device for carpet production according to claim 1, characterized in that: A drainage groove (10) is provided on the upper surface of the support plate (8), and a plurality of drainage pipes (11) are fixedly installed at the bottom end of the drainage groove (10).

7. The embossing device for carpet production according to claim 6, characterized in that: The number of the plurality of drainage pipes (11) is four.

8. The embossing device for carpet production according to claim 4, characterized in that: The control panel (7) and the first motor (23), the second motor (17) and the pressurized water pump (2) are all electrically connected.