Gap grouting device for civil construction
By designing a gap grouting device containing a storage box and a mechanically pushing piston plate, the problem of bubble introduction during pump body extraction is solved, the stable conveying of slurry and efficient grouting is achieved, and the density and strength of civil and architectural structures are improved.
Patent Information
- Application Number
- CN202420750959.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-12
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-12
AI Technical Summary
Existing civil and architectural gap grouting devices may introduce bubbles when using the pump body to extract slurry, resulting in gaps between the filling materials, affecting the density and overall strength of the structure.
A gap grouting device including a storage box, a feed hopper, a adjustment assembly and a discharge pipe is designed. Through the universal wheel moving device to the gap, the piston plate is used to push the slurry out to avoid bubbles and ensure the slurry. Flow stability.
It effectively avoids the generation of bubbles, improves the effect of gap grouting, enhances the density and bearing capacity of the structure, reduces the honeycomb lint surface phenomenon in the mortar, and improves the grouting efficiency.
Smart Images

Figure CN222162113U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of civil engineering construction, in particular to a gap grouting device for civil engineering construction. Background Art
[0002] Civil engineering is a general term for the science and technology of building various types of engineering facilities. It refers to the materials, equipment used, and the technical activities such as survey, design, construction, maintenance and repair carried out; it also refers to the object of engineering construction, that is, various engineering facilities built above or below the ground, on land or in water, which directly or indirectly serve human life, production, and scientific research. Therefore, grouting equipment is needed to grout the gaps.
[0003] After searching, a civil engineering construction gap grouting device disclosed in the utility model patent with Chinese patent publication number "CN215407563U" includes a base and a large grouting tube, a support fixing plate is fixedly provided on one side of the outer end of the large grouting tube, a small grouting tube is fixedly provided on the top of the support fixing plate, a grouting pump is fixedly provided on the top of the support fixing plate, a first telescopic tube is fixedly provided on the discharge end of the grouting pump, a large grouting head is fixedly provided on one end of the first telescopic tube, a piston block is provided inside the small grouting tube, a threaded rod is provided on the top of the piston block, a second telescopic tube is fixedly provided on the bottom end of the small grouting tube, and a small grouting head is fixedly provided on the other end of the second telescopic tube; the utility model is provided with a large grouting head and a small grouting head. Grouting and repairing are performed on large cracks and small cracks respectively, so that the grouting and repairing effect is better, and the switching is simple and convenient, it is convenient to use, and it is practical, which reduces the time of grouting and repairing and improves the efficiency of grouting and repairing. The device extracts the slurry inside the grouting tube through a grouting pump. When performing civil engineering grouting operations, bubbles may be introduced when the pump body is used to extract the slurry. The presence of bubbles in the gap means that there are gaps between the filling materials, which will directly affect the density and overall strength of the repaired structure. The bubbles reduce the actual contact area, resulting in a decrease in the structural bonding force, thereby reducing the overall bearing capacity of the structure. Therefore, a gap grouting device for civil engineering is proposed to solve the above-mentioned problems. Utility Model Content
[0004] In view of the shortcomings of the prior art, the utility model provides a gap grouting device for civil construction, which has the advantages of avoiding the generation of bubbles, etc., and solves the problem that bubbles may be introduced when using a pump body to extract slurry during civil construction grouting operations. The presence of bubbles in the gap means that there are gaps between the filling materials, which will directly affect the density and overall strength of the repaired structure.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gap grouting device for civil engineering and construction, comprising a base, a storage box is fixedly installed on the top of the base, a feed hopper is fixedly installed on the right outer surface of the storage box, an adjustment component is fixedly installed on the top of the storage box, a discharge pipe is fixedly installed on the bottom of the storage box, and an extension pipe is threadedly connected to the outer surface of the discharge pipe;
[0006] The adjustment assembly includes a fixed plate fixedly installed on the top of the storage box, a servo motor fixedly installed on the back of the fixed plate, a rotating shaft fixedly installed at the output shaft of the servo motor, a turntable fixedly installed on the outer surface of the rotating shaft, five connecting rods fixedly installed on the outer surface of the turntable, a ring fixedly installed between the ends of the five connecting rods away from the turntable, two limit bars fixedly installed on the front of the fixed plate, a movable block slidably installed between the two limit bars, a traction rod movably installed on the outer surface of the movable block, a push rod fixedly installed on the bottom of the movable block, and a piston plate slidably installed inside the storage box.
[0007] Preferably, two handrails are fixedly installed on the top of the base located on the left side of the storage box, universal wheels are fixedly installed at the four corners of the bottom of the base, and a control switch is fixedly installed on the right outer surface of the storage box.
[0008] Preferably, the storage box, the discharge pipe and the extension pipe are interconnected, and a valve is fixedly mounted on the outer surface of the discharge pipe, and the bottom of the extension pipe extends to the outside of the base.
[0009] Preferably, one end of the traction rod away from the movable block is rotatably connected to the outer surface of the turntable, and the turntable is rotatably mounted on the front side of the fixed plate.
[0010] Preferably, a movable opening adapted to the push rod is provided on the top outer surface of the storage box, and the bottom of the push rod passes through the movable opening, extends to the interior of the storage box and is fixedly connected to the top of the piston plate.
[0011] Preferably, one end of the feed hopper extends to the interior of the storage box and is located at the bottom of the piston plate.
[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0013] The gap grouting device for civil engineering and construction is provided with a universal wheel to move the device to the gap grouting position, and slurry is injected into the storage box through the feed hopper so that the piston plate is always in contact with the surface of the slurry to avoid the presence of air. The extension pipe is placed at the crack, the valve is opened, and the rotating shaft and the turntable are driven to rotate by the servo motor. The movable block and the push rod are pushed downward by the traction rod, thereby driving the piston plate to move downward to push out the slurry in the storage box, and the slurry is injected into the gap through the discharge pipe and the extension pipe. The slurry can be directly pushed out of the storage box by mechanically pushing the piston, thereby avoiding the cavitation phenomenon that may occur when using a pump for extraction. The piston push method can maintain the stability of the slurry flow, thereby avoiding the phenomenon of honeycomb and pockmarks in the mortar that affects the strength of the mortar, and further improving the effect of gap grouting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the structure of the utility model;
[0015] Figure 2 This is a front cross-sectional view of the structure of the utility model;
[0016] Figure 3 This is an enlarged view of the adjustment component structure of the utility model.
[0017] In the figure: 1. base; 2. handrail; 3. universal wheel; 4. storage box; 5. control switch; 6. feed hopper; 7. adjustment assembly; 701. fixed plate; 702. servo motor; 703. rotating shaft; 704. turntable; 705. connecting rod; 706. ring; 707. limit strip; 708. movable block; 709. traction rod; 710. push rod; 711. piston plate; 8. discharge pipe; 9. extension pipe; 10. valve. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] See also Figure 1-3 A gap grouting device for civil engineering in this embodiment includes a base 1, a storage box 4 is fixedly installed on the top of the base 1, a feed hopper 6 is fixedly installed on the right outer surface of the storage box 4, an adjustment component 7 is fixedly installed on the top of the storage box 4, a discharge pipe 8 is fixedly installed on the bottom of the storage box 4, and an extension pipe 9 is threadedly connected to the outer surface of the discharge pipe 8.
[0020] It should be noted that a grouting device is needed in the process of civil engineering to grout the gaps, and the cooperation between the storage box 4, feed hopper 6, adjustment component 7 and discharge pipe 8 set above can form a grouting device that can prevent the generation of bubbles.
[0021] The top of the base 1 is located on the left side of the storage box 4 and is fixedly installed with two handrails 2. Universal wheels 3 are fixedly installed at the four corners of the bottom of the base 1. A control switch 5 is fixedly installed on the right outer surface of the storage box 4.
[0022] Specifically, the movement of the device can be driven by the cooperation between the universal wheel 3 and the armrest 2.
[0023] The adjustment component 7 includes a fixed plate 701 fixedly installed on the top of the storage box 4, a servo motor 702 fixedly installed on the back of the fixed plate 701, a rotating shaft 703 fixedly installed at the output shaft of the servo motor 702, a turntable 704 fixedly installed on the outer surface of the rotating shaft 703, five connecting rods 705 fixedly installed on the outer surface of the turntable 704, a ring 706 fixedly installed between the ends of the five connecting rods 705 away from the turntable 704, two limit bars 707 fixedly installed on the front of the fixed plate 701, a movable block 708 slidably installed between the two limit bars 707, a traction rod 709 movably installed on the outer surface of the movable block 708, a push rod 710 fixedly installed on the bottom of the movable block 708, and a piston plate 711 slidably installed inside the storage box 4.
[0024] Specifically, the servo motor 702 drives the rotating shaft 703 and the turntable 704 to rotate, and the traction rod 709 pushes the movable block 708 and the push rod 710 downward, thereby driving the piston plate 711 downward to push out the slurry in the storage box 4, and injecting the slurry into the gap through the discharge pipe 8 and the extension pipe 9. By mechanically pushing the piston, the slurry can be directly pushed out of the storage box 4, avoiding the cavitation phenomenon that may occur when using a pump for extraction.
[0025] One end of the traction rod 709 away from the movable block 708 is rotatably connected to the outer surface of the turntable 704, and the turntable 704 is rotatably installed on the front side of the fixed plate 701. A movable opening adapted to the push rod 710 is opened on the top outer surface of the storage box 4, and the bottom of the push rod 710 passes through the movable opening and extends to the interior of the storage box 4 and is fixedly connected to the top of the piston plate 711.
[0026] Specifically, a traction rod 709 is provided to play a transmission role, and when the turntable 704 rotates, the traction rod 709 can drive the movable block 708 to move, and the movable opening is provided so that there is a movable space between the push rod 710 and the storage box 4.
[0027] The storage box 4 , the discharge pipe 8 and the extension pipe 9 are interconnected, and a valve 10 is fixedly mounted on the outer surface of the discharge pipe 8 . The bottom of the extension pipe 9 extends to the outside of the base 1 .
[0028] Specifically, the valve 10 controls the discharge of the slurry, and the extension pipe 9 is connected to the discharge pipe 8 by a threaded connection, so that the extension pipe 9 can be easily removed and the outlet of the extension pipe 9 can be cleaned to avoid blockage.
[0029] One end of the feed hopper 6 extends to the interior of the storage box 4 and is located at the bottom of the piston plate 711 .
[0030] Specifically, the slurry is injected into the storage box 4 , and the slurry is transported under the push of the piston plate 711 .
[0031] When implementing, follow these steps:
[0032] 1) When in use, slurry is injected into the storage box 4 through the feed hopper 6, so that the piston plate 711 is always in contact with the surface of the slurry;
[0033] 2) Then the device is moved to the gap grouting position by the universal wheel 3;
[0034] 3) The servo motor 702 drives the piston plate 711 downward to push out the slurry in the storage box 4;
[0035] 4) Finally, the slurry is injected into the gap through the discharge pipe 8 and the extension pipe 9 to fill the gap.
[0036] In summary, the gap grouting device for civil engineering and construction moves the device to the gap grouting position by setting the universal wheel 3, injects slurry into the storage box 4 through the feed hopper 6, so that the piston plate 711 is always in contact with the surface of the slurry to avoid the presence of air, puts the extension tube 9 at the crack, opens the valve 10, drives the rotating shaft 703 and the turntable 704 to rotate under the drive of the servo motor 702, pushes the movable block 708 and the push rod 710 downward through the traction rod 709, thereby driving the piston plate 711 to move downward to push out the slurry in the storage box 4, and injects the slurry into the gap through the discharge pipe 8 and the extension tube 9. The slurry can be directly pushed out of the storage box 4 by mechanically pushing the piston, avoiding the cavitation phenomenon that may occur when using a pump for extraction. The piston push method can maintain the stability of the slurry flow, thereby avoiding the honeycomb and pockmarks in the mortar that affect the strength of the mortar, and further improving the effect of gap grouting.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A gap grouting device for civil engineering and construction, comprising a base (1), Features: A storage box (4) is fixedly mounted on the top of the base (1), a feed hopper (6) is fixedly mounted on the right outer surface of the storage box (4), an adjustment assembly (7) is fixedly mounted on the top of the storage box (4), a discharge pipe (8) is fixedly mounted on the bottom of the storage box (4), and an extension pipe (9) is threadedly connected to the outer surface of the discharge pipe (8); The adjustment assembly (7) comprises a fixed plate (701) fixedly mounted on the top of the storage box (4), a servo motor (702) fixedly mounted on the back of the fixed plate (701), a rotating shaft (703) fixedly mounted at the output shaft of the servo motor (702), a rotating disk (704) fixedly mounted on the outer surface of the rotating shaft (703), five connecting rods (705) fixedly mounted on the outer surface of the rotating disk (704), a circular ring (706) fixedly mounted between the ends of the five connecting rods (705) away from the rotating disk (704), two limiting bars (707) fixedly mounted on the front of the fixed plate (701), a movable block (708) slidably mounted between the two limiting bars (707), a traction rod (709) movably mounted on the outer surface of the movable block (708), a push rod (710) fixedly mounted on the bottom of the movable block (708), and a piston plate (711) slidably mounted inside the storage box (4).
2. A gap grouting device for civil engineering and construction according to claim 1, Features: The top of the base (1) is located on the left side of the storage box (4) and is fixedly mounted with two handrails (2); the four corners of the bottom of the base (1) are fixedly mounted with universal wheels (3); and a control switch (5) is fixedly mounted on the right outer surface of the storage box (4).
3. A gap grouting device for civil engineering and construction according to claim 1, Features: The storage box (4), the discharge pipe (8) and the extension pipe (9) are interconnected, and a valve (10) is fixedly mounted on the outer surface of the discharge pipe (8), and the bottom of the extension pipe (9) extends to the outside of the base (1).
4. A gap grouting device for civil engineering and construction according to claim 1, Features: One end of the traction rod (709) away from the movable block (708) is rotatably connected to the outer surface of the rotating disk (704), and the rotating disk (704) is rotatably mounted on the front side of the fixed plate (701).
5. A gap grouting device for civil engineering and construction according to claim 1, Features: The top outer surface of the storage box (4) is provided with a movable opening adapted to the push rod (710), and the bottom of the push rod (710) passes through the movable opening and extends to the interior of the storage box (4) and is fixedly connected to the top of the piston plate (711).
6. A gap grouting device for civil engineering and construction according to claim 1, Features: One end of the feed hopper (6) extends to the interior of the storage box (4) and is located at the bottom of the piston plate (711).
