Device for removing sediment in pile hole of cast-in-place pile

By introducing a combination of sealing tank, telescopic rod, drill bit and vacuum pump into the pile hole sediment cleaning device, efficient cleaning and real-time monitoring of pile hole sediment is achieved, and the problem of inefficient cleaning in the prior art is solved.

CN222162541UActive Publication Date: 2024-12-13SHENZHEN LITENG CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202420643775.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-29
Publication Date
2024-12-13
Estimated Expiration
2034-03-29

AI Technical Summary

Technical Problem

The existing pile-in pile hole sediment cleaning device cannot effectively monitor the sediment thickness and cleaning efficiency, resulting in insufficiency of cleaning.

Method used

A device including sealing tanks, telescopic rods, drill bits and vacuum pumps was designed to monitor the sediment cleaning progress in real time through visual windows and scales, and accurately adjust the length using telescopic rods and locking parts. The drill bit dissipates the sediment, and the vacuum pump sucks the sediment, and Confirm that the cleaning is completed through the scale.

Benefits of technology

The cleaning efficiency of pile hole sediment is improved, the thorough removal of sediment and real-time monitoring of cleaning progress is ensured, and the operation is simplified and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of cast-in-place pile construction equipment, and discloses a cast-in-place pile hole sediment removing device which comprises a sealing tank, a vacuum pump communicated with a cavity in the tank is arranged on the sealing tank, and a plurality of telescopic rods are arranged on the bottom wall of the sealing tank in the direction parallel to the length direction of the sealing tank. Each telescopic rod is provided with a locking piece used for locking the length of the telescopic rod, the bottom ends of the telescopic rods are jointly connected with a fixing frame, a plurality of suction heads are installed on the fixing frame, a corrugated pipe is arranged between each suction head and the sealing tank in a communicating mode, and a drill bit is further rotationally arranged at the bottom of the fixing frame. A motor for driving the drill bit to rotate is arranged on the fixed frame, a visual window is vertically formed in the side wall of the sealing tank, and a graduated scale is arranged on the visual window. The pile hole sediment cleaning device has the effect that the pile hole sediment cleaning efficiency of the cleaning device is improved.
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Description

Technical Field

[0001] The present application relates to the field of bored pile construction equipment, and in particular to a device for removing sediment from bored pile holes. Background Art

[0002] Cast-in-place piles are a type of pile made by drilling holes in place and pouring concrete or reinforced concrete. Cast-in-place piles are widely used in construction because of their advantages such as no vibration, no soil squeezing, low noise, and suitability for use in densely built urban areas.

[0003] During the impact drilling construction, the drill bit repeatedly hits the bedrock, turning the bedrock into stone chips and fine powder particles. The relatively small stone chips and fine powder are suspended in the mud and carried out of the hole by the mud, while the larger particles slowly settle and accumulate at the bottom of the pile hole, making it difficult to remove, affecting the construction progress and the quality of the pile. In order to prevent the residue at the bottom of the pile from being too thick and reducing the bearing capacity of the pile, it is usually necessary to remove the debris remaining at the bottom of the hole before pouring underwater concrete.

[0004] A Chinese patent with publication number CN110777791A discloses a sediment cleaning device for a bored pile hole, comprising a cylinder, a passage, a chamber one and a chamber two are arranged inside the cylinder, the passage runs through the cylinder and the chambers one and two, an air supply pipe is passed through the passage, a gear one and a gear two are arranged in a rotational match with the passage, three gears two are arranged and arranged in a circular array, each gear two is respectively meshed with the gear one, a motor one is fixedly connected to the top of the chamber one, a gear three is fixedly connected to the output shaft of the motor one, the gear three is meshed with the gear one, each gear two is fixed with a rotating shaft, one end of the rotating shaft passes through the lower bottom surface of the chamber one and enters the chamber two, three slag removal mechanisms are arranged in the chamber two, each slag removal mechanism is respectively fixedly connected to the rotating shaft.

[0005] The above-mentioned device for cleaning sediment in the bored pile hole is placed into the pile hole by the staff using a lifting device. The staff has no way of knowing the thickness of the sediment in the pile hole, nor the extent to which the sediment is cleaned by the cleaning device. In order to thoroughly clean the sediment in the pile hole, the cleaning device needs to be placed at the bottom of the pile hole for a long time, which results in low efficiency in cleaning the sediment in the pile hole by the cleaning device. Utility Model Content

[0006] In order to improve the cleaning efficiency of a cleaning device for pile hole sediment, the present application provides a device for removing sediment from a bored pile hole.

[0007] The present application provides a device for removing sediment from a bored pile hole using the following technical solution:

[0008] A device for removing sediment from a bored pile hole comprises a sealed tank, on which a vacuum pump connected to a cavity in the tank is provided, on which a bottom wall of the sealed tank is provided a plurality of telescopic rods parallel to the length direction of the sealed tank, and each of the telescopic rods is provided with a locking piece for locking the length of the telescopic rod, the bottom ends of the plurality of telescopic rods are commonly connected to a fixed frame, on which a plurality of suction heads are mounted, a bellows is provided in communication between each of the suction heads and the sealed tank, a drill bit is rotatably provided at the bottom of the fixed frame, and a motor for driving the drill bit to rotate is provided on the fixed frame, and a visual window is vertically provided on the side wall of the sealed tank, and a scale is provided on the visual window.

[0009] By adopting the above technical solution, the staff first adjusts the length of the telescopic rod according to the depth of the pile hole where the sediment is to be cleaned, and locks the telescopic rod with a locking piece, then starts the motor, inserts several telescopic rods on the cleaning device into the pile hole, and the output shaft of the motor rotates to drive the drill bit to rotate synchronously, so that the drill bit breaks up the accumulated or even compacted sediment until the bottom wall of the sealed tank touches the ground. At this time, the vacuum pump is started, and the suction head sucks the scattered sediment into the sealed tank through the bellows. At this time, the sediment can be observed entering the sealed tank through the visual window. After the cleaning device absorbs the sediment for a certain period of time, the vacuum pump is turned off, and the volume indication of the scale on the visual window is observed at this time, and then the vacuum pump is started again to suck again, and the volume indication of the scale on the visual window is observed to increase. If there is no change, it means that the sediment in the pile hole has been cleaned up at this time, so that the staff can find the cleaning status of the sediment in time, thereby improving the cleaning efficiency of the cleaning device for the pile hole sediment.

[0010] Optionally, each of the telescopic rods comprises a telescopic sleeve fixedly arranged on the bottom wall of the sealed tank and a telescopic sleeve rod slidably sleeved in the telescopic sleeve, and each of the telescopic sleeve rods is electroplated with scale marks along its length direction.

[0011] By adopting the above technical solution, the scale markings on the telescopic sleeve rod improve the accuracy of workers in adjusting the length of the telescopic rod.

[0012] Optionally, the telescopic sleeve and the telescopic sleeve rod are commonly connected to each other and a pin through hole is provided, and a plurality of the pin through holes are provided in the length direction of the telescopic sleeve rod, and the plurality of the pin through holes are arranged in parallel and are equidistantly distributed along the scale markings, and the locking member is a pin rod, which passes through the pin through holes of the telescopic sleeve and the telescopic sleeve rod, and the end of the pin rod extending out of the telescopic sleeve is threadedly provided with a nut, and the nut is arranged to abut against the side wall of the telescopic sleeve.

[0013] By adopting the above technical solution, the latch rod is inserted into the latch through hole to achieve a stable locking of the telescopic rod length. Not only is the operation simple, but the manufacturing process of the latch rod is simple, saving manufacturing costs, and it is also convenient for staff to adjust its length at any time.

[0014] Optionally, the drill bit is configured in a conical shape.

[0015] By adopting the above technical solution, the drill bit is set in an inverted triangular cone, which is easy to insert into the sediment to break up the sediment, and also easy for the cleaning device to quickly contact the inner bottom of the pile hole, thereby improving the cleaning efficiency of the cleaning device for the pile hole sediment.

[0016] Optionally, a plurality of pointed cone blades are arranged on the side wall of the drill bit facing the bottom of the pile hole.

[0017] By adopting the above technical solution, the arrangement of several pointed cone blades facilitates the drill bit to break up larger particles in the sediment during the rotation process of breaking up the sediment, thereby reducing the possibility of the suction head being blocked by larger sediment particles when absorbing the sediment.

[0018] Optionally, a stirring rod is installed on the drill bit, and the stirring rod is arranged perpendicular to the rotation direction of the drill bit.

[0019] By adopting the above technical solution, the stirring rod is installed on the side wall of the drill bit and rotates with the rotation of the drill bit, thereby increasing the stirring range of the device for breaking up the sediment at the bottom of the pile hole and improving the working efficiency of the suction head in absorbing the sediment.

[0020] Optionally, the feed end of each suction head is covered with a filter screen.

[0021] By adopting the above technical solution, the setting of the filter screen reduces the possibility of larger particles entering the bellows and scratching the bellows.

[0022] Optionally, a slag discharge port is provided on the side wall of the sealed tank, a baffle is provided at the slag discharge port, and a sealing strip is provided between the baffle and the sealed tank.

[0023] By adopting the above technical solution, the setting of the slag discharge port makes it convenient for the staff to dump the sediment absorbed in the sealed tank. At the same time, the setting of the sealing strip and the baffle ensures that the sealed tank still maintains good sealing after the sediment is dumped.

[0024] Optionally, a handle is provided on the top of the sealed can for easy carrying.

[0025] By adopting the above technical solution, the provision of the handle improves the convenience for the workers to lift the cleaning device into the pile hole to remove the sediment.

[0026] In summary, the present application includes at least one of the following beneficial technical effects:

[0027] 1. The staff first adjusts the length of the telescopic rod according to the depth of the pile hole where the sediment is to be cleaned, and locks the telescopic rod with a locking piece, then starts the motor, inserts several telescopic rods on the cleaning device into the pile hole, and the output shaft of the motor rotates to drive the drill bit to rotate synchronously, so that the drill bit breaks up the accumulated or even compacted sediment until the bottom wall of the sealed tank touches the ground. At this time, start the vacuum pump, and the suction head will suck the broken sediment into the sealed tank through the bellows. At this time, the sediment can be observed entering the sealed tank through the visual window. After the cleaning device absorbs the sediment for a certain period of time, turn off the vacuum pump, observe the volume indication on the scale on the visual window, and then start the vacuum pump again to re-absorb, and observe whether the volume indication on the scale on the visual window increases. If there is no change, it means that the sediment in the pile hole has been cleaned up, which makes it easier for the staff to find the cleaning status of the sediment in time, thereby improving the cleaning efficiency of the cleaning device for the pile hole sediment;

[0028] 2. The scale marks on the telescopic rod improve the accuracy of the staff in adjusting the length of the telescopic rod;

[0029] 3. The latch rod is inserted into the latch through hole to achieve a stable locking of the telescopic rod length. Not only is the operation simple, but the manufacturing process of the latch rod is simple, saving the manufacturing cost, and it is also convenient for the staff to adjust its length at any time. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.

[0031] Figure 2 It is a schematic diagram showing the relationship between the suction head and the filter screen in the embodiment of the present application.

[0032] Figure 3 It is a schematic diagram of the structure of the scattered components in the embodiment of the present application.

[0033] Description of reference numerals:

[0034] 1. Sealing can; 11. Handle; 12. Slag discharge port; 121. Baffle; 122. Sealing strip; 2. Visual window; 21. Scale; 3. Dust suction assembly; 31. Vacuum pump; 32. Bellows; 33. Suction head; 4. Telescopic rod; 41. Telescopic sleeve; 411. Pin hole; 42. Telescopic sleeve rod; 421. Scale mark; 5. Locking piece; 51. Pin rod; 52. Nut; 6. Fixed frame; 7. Breaking mechanism; 71. Drill bit; 711. Conical blade; 712. Stirring rod; 72. Motor; 8. Filter; 9. Protective box. DETAILED DESCRIPTION

[0035] The following is combined with Figure 1-3This application is described in further detail.

[0036] The embodiment of the present application discloses a device for removing sediment from a bored pile hole.

[0037] Reference Figure 1 A device for removing sediment from a bored pile hole comprises a sealed tank 1, a handle 11 is fixedly provided on the top of the sealed tank 1, a visual window 2 is vertically sealed and installed on the side wall of the sealed tank 1, and a scale 21 is electroplated on the visual window 2 along the length direction. A slag discharge port 12 is connected to the side wall of the sealed tank 1, a baffle 121 is hinged at the slag discharge port 12, and a sealing strip 122 is fixedly provided at the edge of the baffle 121 facing the slag discharge port 12. A dust suction component 3 is provided in communication with the inner cavity of the sealed tank 1, and a plurality of telescopic rods 4 are provided on the bottom wall of the sealed tank 1 parallel to the length direction of the sealed tank 1, and a locking member 5 is provided on each telescopic rod 4. This embodiment takes three as an example, and the bottom ends of the three telescopic rods 4 are commonly connected to a fixed frame 6, and a scattering mechanism 7 is provided on the fixed frame 6.

[0038] Reference Figure 1 The staff first adjusts the length of the telescopic rod 4 according to the depth of the pile hole where the sediment is to be cleaned, and locks the telescopic rod 4 with the locking piece 5, inserts several telescopic rods 4 on the cleaning device into the pile hole, and uses the scattering mechanism 7 to scatter the sediment in the pile hole until the bottom wall of the sealed tank 1 touches the ground. At this time, the dust suction component 3 is used to suck the scattered sediment into the sealed tank 1. At this time, the sediment can be observed through the visual window 2. After the cleaning device absorbs the sediment for a certain period of time, the dust suction component 3 is turned off, and the volume indication of the scale 21 on the visual window 2 is observed at this time, and then the dust suction component 3 is started again to suck again, and the volume indication of the scale 21 on the visual window 2 is observed to increase. If there is no change, it means that the sediment in the pile hole has been cleaned up at this time.

[0039] Reference Figure 1 and Figure 2 The dust collection assembly 3 includes a vacuum pump 31, a bellows 32 and a suction head 33. The vacuum pump 31 is fixedly arranged on the top of the sealed tank 1 and is connected to the inner cavity of the sealed tank 1. In this embodiment, four bellows 32 are taken as an example. The four bellows 32 are fixedly connected and arranged at the bottom of the sealed tank 1. The suction head 33 is fixedly installed at one end of the bellows 32 away from the sealed tank 1, and the feed end of the suction head 33 is fixedly covered with a filter screen 8. The four suction heads 33 are installed on the fixed frame 6.

[0040] Reference Figure 1Each telescopic rod 4 includes a telescopic sleeve 41 and a telescopic sleeve rod 42. The top wall of the telescopic sleeve 41 is fixedly arranged on the bottom wall of the sealed tank 1, and the telescopic sleeve rod 42 is slidably sleeved in the telescopic sleeve 41. The telescopic sleeve 41 and the telescopic sleeve rod 42 are connected together in the horizontal direction and have a latch through hole 411, and a plurality of latch through holes 411 are also provided in the length direction of the telescopic sleeve rod 42. Each telescopic sleeve rod 42 is electroplated with a scale mark 421 along its length direction, and the plurality of latch through holes 411 are arranged in parallel and are equidistantly distributed along the length direction of the scale mark 421.

[0041] Reference Figure 1 The locking member 5 in this embodiment is a latch rod 51, which penetrates the latch through holes 411 of the telescopic sleeve 41 and the telescopic sleeve rod 42, and the ends of the latch rod 51 extending out of the telescopic sleeve 41 are both provided with nuts 52 through threaded sleeves, and the nuts 52 respectively contact the two side walls on the opposite sides of the telescopic sleeve 41.

[0042] Reference Figure 1 and Figure 3 The breaking mechanism 7 includes a drill bit 71 and a motor 72. The drill bit 71 is conically arranged, located below the suction head 33, and rotatably arranged at the bottom of the fixed frame 6. The motor 72 is fixedly arranged on the fixed frame 6, and the drill bit 71 is coaxially fixedly connected with the output shaft of the motor 72.

[0043] Reference Figure 3 In order to prevent the motor 72 from being blocked by sediment, a protective box 9 is installed on the motor 72.

[0044] Reference Figure 3 In order to break up the larger stones in the sediment, the drill bit 71 is integrally formed on the side wall facing the bottom of the pile hole and is provided with a plurality of pointed cone blades 711; at the same time, in order to increase the range of the sediment breaking up by the cleaning device, a stirring rod 712 is installed on the drill bit 71, and the stirring rod 712 is arranged perpendicular to the rotation direction of the drill bit 71.

[0045] The implementation principle of the device for removing sediment from the pile hole of the cast-in-place pile in the embodiment of the present application is as follows: the staff first adjusts the length of the telescopic rod 4 along the scale mark 421 on the telescopic sleeve rod 42 according to the depth of the pile hole of the sediment to be cleaned, and uses the latch rod 51 to be inserted into the latch through hole 411 to lock the length of the telescopic rod 4, and then starts the motor 72 to insert a plurality of telescopic rods 4 on the cleaning device into the pile hole. The output shaft of the motor 72 rotates to drive the drill bit 71 to rotate synchronously, so that the drill bit 71 breaks up the accumulated or even compacted sediment until the bottom wall of the sealing tank 1 touches the ground.

[0046] At this time, the vacuum pump 31 is started, and the suction head 33 sucks the scattered sediment into the sealed tank 1 through the bellows 32. At this time, it can be observed through the visual window 2 that the sediment has entered the sealed tank 1. After the cleaning device absorbs the sediment for a certain period of time, the vacuum pump 31 is turned off, and the volume reading of the scale 21 on the visual window 2 is observed. Then, the vacuum pump 31 is started again to suck again, and the volume reading of the scale 21 on the visual window 2 is observed to see whether it increases. If there is no change, it means that the sediment in the pile hole has been cleaned out.

[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A device for removing sediment from a bored pile hole, characterized in that: The invention comprises a sealed can (1), wherein a vacuum pump (31) connected to the cavity inside the can is arranged on the sealed can (1), a plurality of telescopic rods (4) are arranged on the bottom wall of the sealed can (1) parallel to the length direction of the sealed can (1), and each of the telescopic rods (4) is arranged with a locking member (5) for locking the length of the telescopic rod (4), the bottom ends of the plurality of telescopic rods (4) are commonly connected to a fixed frame (6), a plurality of suction heads (33) are installed on the fixed frame (6), a bellows (32) is arranged between each of the suction heads (33) and the sealed can (1), a drill bit (71) is rotatably arranged at the bottom of the fixed frame (6), and a motor (72) for driving the drill bit (71) to rotate is arranged on the fixed frame (6), and a visual window (2) is arranged vertically on the side wall of the sealed can (1), and a scale (21) is arranged on the visual window (2).

2. A device for removing sediment from a bored pile hole according to claim 1, characterized in that: Each of the telescopic rods (4) comprises a telescopic sleeve (41) fixedly arranged on the bottom wall of the sealed can (1) and a telescopic sleeve rod (42) slidably sleeved in the telescopic sleeve (41), and each of the telescopic sleeve rods (42) is electroplated with scale marks (421) along its length direction.

3. A device for removing sediment from a bored pile hole according to claim 2, characterized in that: The telescopic sleeve (41) and the telescopic sleeve rod (42) are connected to each other and are provided with a latch through hole (411). A plurality of the latch through holes (411) are provided in the length direction of the telescopic sleeve rod (42). The plurality of the latch through holes (411) are arranged in parallel and are distributed at equal distances along the scale mark (421). The locking member (5) is a latch rod (51). The latch rod (51) passes through the latch through holes (411) of the telescopic sleeve (41) and the telescopic sleeve rod (42). The end of the latch rod (51) extending out of the telescopic sleeve (41) is threadedly sleeved with a nut (52). The nut (52) is arranged to abut against the side wall of the telescopic sleeve (41).

4. The device for removing sediment from a bored pile hole according to claim 1, characterized in that: The drill bit (71) is arranged in a conical shape.

5. The device for removing sediment from bored pile holes according to claim 4, characterized in that: A plurality of pointed cone blades (711) are arranged on the side wall of the drill bit (71) facing the bottom of the pile hole.

6. A device for removing sediment from a bored pile hole according to claim 5, characterized in that: A stirring rod (712) is mounted on the drill bit (71), and the stirring rod (712) is arranged perpendicular to the rotation direction of the drill bit (71).

7. The device for removing sediment from a bored pile hole according to claim 1, characterized in that: The feed end of each suction head (33) is covered with a filter screen (8).

8. The device for removing sediment from bored pile holes according to claim 1, characterized in that: A slag discharge port (12) is provided on the side wall of the sealed tank (1), a baffle (121) is provided at the slag discharge port (12), and a sealing strip (122) is provided between the baffle (121) and the sealed tank (1).

9. The device for removing sediment from a bored pile hole according to claim 1, characterized in that: The top of the sealed can (1) is provided with a handle (11) for easy carrying.

Citation Information

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