Tubular heat exchanger

By designing support frames and adjustment components in tube heat exchangers, down-pressure fixation and length adjustment are achieved using motors and springs, the problem of drop during handling is solved and stability and applicability is improved.

CN222164033UActive Publication Date: 2024-12-13TAIAN YUESHOU ENERGY EQUIP CO LTD
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Patent Information

Application Number
CN202420472443.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-11
Publication Date
2024-12-13
Estimated Expiration
2034-03-11

AI Technical Summary

Technical Problem

The existing tube heat exchangers lack limit fixing mechanisms during handling, which may fall and reduce handling stability.

Method used

A tube heat exchanger is designed including a support frame, a fixing frame, a lifting column and an adjustment component. The screw rod and the lifting plate are driven down to fix it through the first motor, and combined with the buffering effect of the spring, ensuring the tube heat exchange. The stability of the device during the handling process; at the same time, the second motor and bevel gear combine to drive the screw and telescopic rod to achieve adjustments of different lengths and meet the needs of different tube heat exchangers.

Benefits of technology

Improve the stability of the tube heat exchanger during handling, prevent falling, and adapt to different size heat exchangers through the adjustment mechanism, enhancing applicability and convenience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222164033U_ABST
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Abstract

The utility model relates to the technical field of heat exchangers, and discloses a tubular heat exchanger which comprises a supporting frame, the top of the supporting frame is fixedly connected with a fixing frame, a fixing assembly is arranged in the fixing frame, a lifting column is installed at the bottom of the supporting frame, and an adjusting assembly is arranged on one side of the lifting column. The tubular heat exchanger is provided with a first motor, a lead screw, a lifting plate, a sliding rod, a spring and a limiting plate, the arranged first motor can drive the lead screw to rotate, meanwhile, the lifting plate moves downwards, and then the limiting plate at the bottom of the lifting plate is driven to move downwards to fix the two ends of the tubular heat exchanger in a downward pressing mode; and a spring is arranged between the limiting plate and the lifting plate, so that pressure can be buffered to a certain degree in the process that the limiting plate applies pressure downwards, the situation that the two ends of the tubular heat exchanger are damaged by too large pressure is avoided, and then the purposes of improving the stability in the tubular heat exchanger carrying process and avoiding falling are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a tubular heat exchanger. Background Art

[0002] Tubular heat exchanger, also known as shell and tube heat exchanger, is a partition-type heat exchanger that uses the wall of the tube bundle enclosed in the shell as the heat transfer surface. Shell and tube heat exchanger has a simple structure, low cost, wide flow cross-section, and is easy to clean scale, but has a low heat transfer coefficient and occupies a large area. It can be manufactured with a variety of structural materials and can be used under high temperature and high pressure. It is the most widely used type.

[0003] When transporting the tubular heat exchanger, confirm that the inlet and outlet flanges of the heat exchanger have been equipped with blind plates to prevent debris from entering the heat exchanger during transportation. Use appropriate transportation tools and equipment, such as forklifts, cranes, etc., to ensure the stability and safety of the heat exchanger during transportation. During transportation, collision and vibration should be avoided to avoid damage to the heat exchanger.

[0004] The prior art patent document with publication number CN218120729U provides a tubular heat exchanger, which is provided with a transport frame and brakeable rollers, and the brakeable rollers at the bottom of the transport frame are used in conjunction with the mechanism to transport the heat exchanger to the desired installation location, thereby greatly improving the transportation convenience of the mechanism. By providing a support frame A, a support frame B and an electric push rod, the electric push rod is used instead of the lifting mechanism to drive the support frame B to drive the tubular heat exchanger between the tops of the support frame A to lift to the installation position, so as to assist in the installation and fixation of the tubular heat exchanger, thereby greatly improving the installation convenience.

[0005] In the above-mentioned prior art, although the heat exchanger utilizes the brakeable rollers at the bottom of the transport rack to cooperate with the mechanism to be transported to the required installation location, thereby greatly improving the transportation convenience of the mechanism, the tubular heat exchanger in the patented technology does not have a mechanism for limiting and fixing it during transportation. The tubular heat exchanger may fall during transportation, thereby reducing the stability of the tubular heat exchanger during transportation. Therefore, we need a tubular heat exchanger. Utility Model Content

[0006] The purpose of the utility model is to provide a tubular heat exchanger to solve the problem that the tubular heat exchanger in the patent technology proposed in the above background technology has no mechanism for limiting and fixing it during transportation, and the tubular heat exchanger may fall during transportation, thereby reducing the stability of the tubular heat exchanger during transportation.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A tubular heat exchanger comprises a support frame, the top of the support frame is fixedly connected to a fixing frame, a fixing assembly is arranged inside the fixing frame, a lifting column is installed at the bottom of the support frame, and an adjustment assembly is arranged on one side of the lifting column;

[0009] The fixing assembly comprises a first motor, the output end of the first motor is detachably connected to a lead screw through a coupling, the outer surface of the lead screw is rotatably connected to a lifting plate, the inner wall of the lifting plate is slidably connected to a sliding rod, the bottom of the lifting plate is fixedly connected to a spring, and a limit plate is installed at the bottom of the spring;

[0010] The adjustment assembly includes a fixed plate, a second motor is installed on the top of the fixed plate, the output end of the second motor is detachably connected to the first bevel gear through a coupling, and the outer wall of the first bevel gear is meshed with the second bevel gear, the inner wall of the second bevel gear is fixedly connected to a screw, and the outer surface of the screw is rotatably connected to a telescopic rod.

[0011] Preferably, a heat exchanger body is mounted on one side of the fixing frame, and a movable base is fixedly connected to the bottom of the lifting column.

[0012] Preferably, the first motor forms a lifting structure through a screw rod and a lifting plate, and the external thread of the screw rod matches the internal thread of the lifting plate.

[0013] Preferably, the screw rod forms a sliding structure through the lifting plate and the sliding rod, and the screw rod and the sliding rod are symmetrically arranged with the mid-perpendicular line of the lifting plate as the symmetry axis.

[0014] Preferably, the lifting plate forms an elastic structure through springs and a limiting plate, and there are multiple springs, and the springs are arranged between the lifting plate and the limiting plate.

[0015] Preferably, the fixing plate forms a rotating structure with the first bevel gear through the second motor, and the shape and size of the outer wall of the first bevel gear matches the shape and size of the outer wall of the second bevel gear.

[0016] Preferably, the second bevel gear forms a movable structure through a screw rod and a telescopic rod, and the external thread of the screw rod matches the internal thread of the telescopic rod.

[0017] Compared with the prior art, the utility model has the following beneficial effects: the tubular heat exchanger,

[0018] First, the utility model is provided with a first motor, a screw rod, a lifting plate, a sliding rod, a spring and a limit plate. The first motor can drive the screw rod to rotate and move the lifting plate downward, thereby driving the limit plate at the bottom of the lifting plate to move downward to press down and fix the two ends of the tubular heat exchanger. A spring is provided between the limit plate and the lifting plate, which can buffer the pressure to a certain extent during the process of the limit plate applying downward pressure to prevent the two ends of the tubular heat exchanger from being damaged by excessive pressure, thereby achieving improved stability during the transportation of the tubular heat exchanger to prevent it from falling.

[0019] Second, the utility model is provided with a fixed plate, a second motor, a first bevel gear, a second bevel gear, a screw and a telescopic rod. By starting the second motor, the second bevel gear on the first bevel gear can be driven to rotate, and then the screw on the inner wall of the second bevel gear is driven to rotate. The screw can make the telescopic rod move back and forth on the fixed plate, so that the mechanism can adjust different lengths according to different tubular heat exchangers, thereby improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the main structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0022] Figure 3 This is a schematic diagram of the structure of the lifting plate and the limiting plate of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the fixed plate and the telescopic rod of the utility model.

[0024] In the figure: 1, support frame; 2, fixing frame; 3, fixing assembly; 301, first motor; 302, screw; 303, lifting plate; 304, sliding rod; 305, spring; 306, limit plate; 4, heat exchanger body; 5, lifting column; 6, moving base; 7, adjustment assembly; 701, fixing plate; 702, second motor; 703, first bevel gear; 704, second bevel gear; 705, screw; 706, telescopic rod. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1, Figure 2 , Figure 3 and Figure 4 A tubular heat exchanger comprises a support frame 1, a fixing frame 2 is fixedly connected to the top of the support frame 1, a fixing assembly 3 is arranged inside the fixing frame 2, a lifting column 5 is installed at the bottom of the support frame 1, and an adjusting assembly 7 is arranged on one side of the lifting column 5;

[0027] The fixing assembly 3 includes a first motor 301, the output end of the first motor 301 is detachably connected to a screw rod 302 through a coupling, and the outer surface of the screw rod 302 is rotatably connected to a lifting plate 303, the inner wall of the lifting plate 303 is slidably connected to a slide rod 304, the bottom of the lifting plate 303 is fixedly connected to a spring 305, and a limit plate 306 is installed at the bottom of the spring 305;

[0028] The adjustment component 7 includes a fixed plate 701, a second motor 702 is installed on the top of the fixed plate 701, the output end of the second motor 702 is detachably connected to the first bevel gear 703 through a coupling, and the outer wall of the first bevel gear 703 is meshed with the second bevel gear 704, the inner wall of the second bevel gear 704 is fixedly connected to a screw rod 705, and the outer surface of the screw rod 705 is rotatably connected to a telescopic rod 706.

[0029] Through the above technical solution, the first motor 301 is set up to drive the screw rod 302 to rotate while moving the lifting plate 303 downward, and then drive the limit plate 306 at the bottom of the lifting plate 303 to move downward to press down and fix the two ends of the tubular heat exchanger. A spring 305 is set between the limit plate 306 and the lifting plate 303, which can buffer the pressure to a certain extent during the process of the limit plate 306 applying downward pressure to prevent excessive pressure from causing damage to the two ends of the tubular heat exchanger, thereby achieving improved stability during the transportation of the tubular heat exchanger to prevent it from falling.

[0030] Specifically, a heat exchanger body 4 is installed on one side of the fixed frame 2 , and a movable base 6 is fixedly connected to the bottom of the lifting column 5 .

[0031] Through the above technical solution, it is convenient to install the heat exchanger body 4 on the fixing frame 2, and then transport it through the mobile base 6, which greatly facilitates the transportation of the tubular heat exchanger and saves time and effort.

[0032] Specifically, the first motor 301 forms a lifting structure with the lifting plate 303 through the screw rod 302 , and the external thread of the screw rod 302 matches the internal thread of the lifting plate 303 .

[0033] Through the above technical solution, it is convenient to start the first motor 301 to drive the screw rod 302 to rotate and drive the lifting plate 303 to move up and down. The shape and size of the outer wall of the lifting plate 303 match the shape and size of the inner wall of the fixed frame 2, thereby achieving the effect of the lifting plate 303 sliding up and down on the inner wall of the fixed frame 2.

[0034] Specifically, the screw rod 302 forms a sliding structure through the lifting plate 303 and the sliding rod 304, and the screw rod 302 and the sliding rod 304 are symmetrically arranged with the mid-perpendicular line of the lifting plate 303 as the symmetry axis.

[0035] Through the above technical solution, the lifting plate 303 is facilitated to slide synchronously through the sliding rod 304 during the lifting process. The sliding rod 304 and the screw rod 302 are symmetrically arranged, so that the lifting plate 303 will not be offset during the lifting process, thereby improving the lifting stability of the lifting plate 303.

[0036] Specifically, the lifting plate 303 forms an elastic structure through the spring 305 and the limiting plate 306 , and the number of the springs 305 is multiple, and the spring 305 is arranged between the lifting plate 303 and the limiting plate 306 .

[0037] Through the above technical solution, the lifting plate 303 can move downward to drive the limit plate 306 at the bottom of the spring 305 to move synchronously. The bottom shape of the limit plate 306 is an arc shape, which matches the shape of the two ends of the tubular heat exchanger, making it more convenient to press it down and fix it. Under the elastic buffering effect of the spring 305, the limit plate 306 can provide a certain buffer during the clamping process of the tubular heat exchanger to avoid damage to it due to excessive pressure.

[0038] Specifically, the fixing plate 701 forms a rotating structure with the first bevel gear 703 through the second motor 702 , and the shape and size of the outer wall of the first bevel gear 703 match the shape and size of the outer wall of the second bevel gear 704 .

[0039] Through the above technical solution, it is convenient to start the second motor 702 to drive the second bevel gear 704 on the first bevel gear 703 to rotate, and the outer wall of the first bevel gear 703 is meshed with the outer wall of the second bevel gear 704. The rotation of the first bevel gear 703 drives the second bevel gear 704 to rotate, changing the direction of rotation.

[0040] Specifically, the second bevel gear 704 forms a moving structure through the screw rod 705 and the telescopic rod 706 , and the external thread of the screw rod 705 matches the internal thread of the telescopic rod 706 .

[0041] Through the above technical solution, it is convenient to drive the screw rod 705 to rotate during the rotation of the second bevel gear 704. One end of the screw rod 705 extends into the telescopic rod 706 to rotate, thereby enabling the telescopic rod 706 to move forward and backward, achieving the effect of moving the telescopic rod 706 forward and backward.

[0042] Working principle: When using the tubular heat exchanger, first, when adjusting the distance of the movable base 6 of the tubular heat exchanger, start the second motor 702 first, the second motor 702 drives the first bevel gear 703 to rotate, the first bevel gear 703 drives the second bevel gear 704 to rotate due to the meshing action, the second bevel gear 704 drives the screw rod 705 to rotate, the screw rod 705 drives the telescopic rod 706 to move forward and backward, and the distance between the two movable bases 6 can be adjusted as needed, then the two ends of the tubular heat exchanger are placed in the fixed frame 2, and the first motor 301 is started, and the first motor 301 drives the screw rod 302 to rotate. The screw rod 302 drives the lifting plate 303 to move downward, and then the limit plate 306 at the bottom of the lifting plate 303 moves downward to press down and fix the two ends of the tubular heat exchanger. At the same time, the bottom shape of the limit plate 306 is an arc shape, which matches the shape of the two ends of the tubular heat exchanger, making it more convenient to press down and fix it. Under the elastic buffering effect of the spring 305, the limit plate 306 can provide a certain buffer during the clamping process of the tubular heat exchanger to avoid damage to it due to excessive pressure. This completes all the work. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field.

[0043] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit thereof, and the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A tubular heat exchanger, comprising a support frame (1), characterized in that: The top of the support frame (1) is fixedly connected to a fixing frame (2), and a fixing component (3) is arranged inside the fixing frame (2); a lifting column (5) is installed at the bottom of the support frame (1), and an adjustment component (7) is arranged on one side of the lifting column (5); The fixing assembly (3) comprises a first motor (301), the output end of the first motor (301) is detachably connected to a screw rod (302) via a coupling, the outer surface of the screw rod (302) is rotatably connected to a lifting plate (303), the inner wall of the lifting plate (303) is slidably connected to a sliding rod (304), the bottom of the lifting plate (303) is fixedly connected to a spring (305), and a limit plate (306) is installed at the bottom of the spring (305); The adjustment assembly (7) comprises a fixing plate (701), a second motor (702) is mounted on the top of the fixing plate (701), an output end of the second motor (702) is detachably connected to a first bevel gear (703) via a coupling, and an outer wall of the first bevel gear (703) is meshed with a second bevel gear (704), an inner wall of the second bevel gear (704) is fixedly connected to a screw rod (705), and an outer surface of the screw rod (705) is rotatably connected to a telescopic rod (706).

2. A tubular heat exchanger according to claim 1, characterized in that: A heat exchanger body (4) is installed on one side of the fixed frame (2), and a movable base (6) is fixedly connected to the bottom of the lifting column (5).

3. A tubular heat exchanger according to claim 1, characterized in that: The first motor (301) forms a lifting structure through a screw rod (302) and a lifting plate (303), and the external thread of the screw rod (302) matches the internal thread of the lifting plate (303).

4. A tubular heat exchanger according to claim 1, characterized in that: The screw rod (302) forms a sliding structure through the lifting plate (303) and the sliding rod (304), and the screw rod (302) and the sliding rod (304) are symmetrically arranged with the mid-perpendicular line of the lifting plate (303) as the symmetry axis.

5. The tubular heat exchanger according to claim 1, characterized in that: The lifting plate (303) forms an elastic structure through a spring (305) and a limiting plate (306), and the number of springs (305) is multiple, and the spring (305) is arranged between the lifting plate (303) and the limiting plate (306).

6. A tubular heat exchanger according to claim 1, characterized in that: The fixed plate (701) forms a rotating structure with the first bevel gear (703) through the second motor (702), and the shape and size of the outer wall of the first bevel gear (703) match the shape and size of the outer wall of the second bevel gear (704).

7. The tubular heat exchanger according to claim 1, characterized in that: The second bevel gear (704) forms a movable structure through a screw rod (705) and a telescopic rod (706), and the external thread of the screw rod (705) matches the internal thread of the telescopic rod (706).