Pipeline leakage repairing device

By designing the combination of curved cover and seals, efficient sealing is achieved using pressure relief chamber and sealing gasket, the problem of poor sealing performance under high pressure and inability to install under operating conditions in the prior art is solved, and the pipeline leakage repair is improved The sealing performance and service life of the device.

CN222164053UActive Publication Date: 2024-12-13SICHUAN ZHENGDA NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202420567186.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2024-12-13
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

The existing pipeline repairers have poor sealing performance under high pressure and cannot be installed in operation, which affects normal water supply and is prone to leakage again after use.

Method used

A pipe leakage repair device including an upper and lower buckled arc-shaped cover and a seal is designed, and sealing is achieved through a pressure relief chamber and a sealing gasket. The inclined part and horizontal part of the seal are matched with the recess of the arc-shaped cover. , enhance sealing and improve the fit tightness of the seal by bolted connection.

Benefits of technology

It realizes installation and repair without stopping water supply, does not affect water supply, improves sealing performance and service life, and enhances the fitting density between the seal and the pipe.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pipeline leakage repairing device, which comprises two repairing assemblies capable of being buckled on a pipeline up and down, each repairing assembly comprises an arc-shaped outer cover, two sealing elements respectively plugged at two ends of the arc-shaped outer cover, and end covers respectively arranged on the outer sides of the two sealing elements and connected with the arc-shaped outer cover; a concave cavity is formed in the inner wall of the arc-shaped outer cover, the concave cavities in the two repairing assemblies and the outer wall of the pipeline jointly define a pressure relief cavity, and the leakage position of the pipeline communicates with the pressure relief cavity. The pressure relief cavity is arranged, so that the pressure relief device can be installed under the condition that conveying is not stopped, and normal water supply is not affected; in addition, sealing pieces are arranged at the two ends of the arc-shaped outer cover, so that the sealing performance can be improved, and the service life is further prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of pipeline leakage repair, in particular to a pipeline leakage repair device. Background Art

[0002] It is inevitable that water pipelines will leak after being used for a long time, and the general treatment method is to repair the location of the pipeline leakage. During the repair, two glands that can be fastened together are fixed to the leaking part of the pipeline. A sealing rubber pad is provided on the inner side of the gland. The sealing rubber pad is pressed against the leaking part of the pipeline through the gland to seal the leaking part of the pipeline, as shown in the pipeline repairer disclosed in the patent technology with application number 202320474999.8. However, since there is usually a large pressure in the water pipeline during the water delivery process, the above-mentioned conventional pipeline repairer cannot operate under pressure during installation and needs to be installed after the delivery is stopped, which affects the normal water supply; and its sealing performance is not good under high pressure, and it is prone to leakage after a period of use. To this end, the utility model provides a pipeline leakage repair device with better sealing performance. Utility Model Content

[0003] The utility model aims to solve the above problems and provides a pipeline leakage repair device with better sealing performance and longer service life.

[0004] The purpose of the utility model is achieved through the following technical scheme: a pipeline leakage repair device, including two repair components that can be buckled on the pipeline up and down, the repair components include an arc-shaped outer cover, two seals respectively sealing at both ends of the arc-shaped outer cover, and end covers respectively arranged on the outside of the two seals and connected to the arc-shaped outer cover.

[0005] A concave cavity is arranged on the inner wall of the arc-shaped outer cover, and the concave cavities on the two repair components and the outer wall of the pipeline together enclose a pressure relief cavity, and the leakage position of the pipeline is connected with the pressure relief cavity; a drain port connected with the pressure relief cavity is arranged on the arc-shaped outer cover at the bottom, and a sealing bolt is arranged on the drain port; a sealing gasket is arranged on the inner wall of the arc-shaped outer cover.

[0006] Furthermore, the sealing member includes a supporting portion and an inclined portion connected to one side of the supporting portion; an outer arc-shaped recess is provided on the end wall of the arc-shaped outer cover, and the end cover is pressed against the supporting portion in the direction of the arc-shaped outer cover so that the front end of the inclined portion is inserted into the outer arc-shaped recess, so that the inner wall of the sealing member is tightly attached to the outer wall of the pipe.

[0007] A horizontal portion is provided at the front end of the inclined portion, a cavity is provided in the horizontal portion, and an inner arc-shaped recessed platform located inside the outer arc-shaped recessed platform is also provided on the end wall of the arc-shaped outer cover; the horizontal portion is inserted into the inner arc-shaped recessed platform, and its front end abuts against the end wall of the inner arc-shaped recessed platform, so that the horizontal portion expands and fits tightly against the side wall of the inner arc-shaped recessed platform and the outer wall of the pipe.

[0008] A reinforcing rib is arranged inside the abutting portion.

[0009] The end cover includes a buckle plate, which is respectively connected to the end cover connecting plate and the end plate on the buckle plate; an outer cover connecting plate is provided on the arc-shaped outer cover, and the end cover connecting plate is connected to the outer cover connecting plate by bolts, and the buckle plate is buckled on the outer side of the arc-shaped outer cover and the abutment portion, and the end plate abuts against the abutment portion.

[0010] Outer cover locking plates are arranged on both sides of the arc-shaped outer cover, and the outer cover locking plates of the upper and lower arc-shaped outer covers are connected by bolts, so that the two arc-shaped outer covers are buckled.

[0011] The buckling surfaces of the two arc-shaped outer covers are both provided with rubber gaskets.

[0012] Compared with the prior art, this application has the following beneficial effects:

[0013] (1) The utility model is provided with a pressure relief chamber, so it can be installed under the condition of continuous delivery without affecting the normal water supply.

[0014] (2) The utility model provides sealing members at both ends of the arc-shaped outer cover, thereby improving the sealing performance and further increasing the service life.

[0015] (3) The inclined portion and the horizontal portion on the seal of the utility model cooperate with the outer arc-shaped concave platform and the inner arc-shaped concave platform on the arc-shaped outer cover respectively, so that the seal fits more closely with the outer wall of the pipeline through extrusion, further improving the sealing performance of the utility model.

[0016] Some additional features of the present application may be explained in the following description. Some additional features of the present application will be apparent to those skilled in the art by inspection of the following description and corresponding drawings or understanding of the production or operation of the embodiments. The features disclosed in the present application may be realized and achieved by practice or use of various methods, means and combinations of the specific embodiments described below. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The exemplary embodiments of the present application and their descriptions are used to explain the present application and do not constitute a limitation of the present application. In each figure, the same reference numeral represents the same component.

[0018] Figure 1 It is an installation cutaway diagram of the utility model.

[0019] Figure 2 for Figure 1 A magnified schematic diagram of center A.

[0020] Figure 3 It is a cross-sectional view of the upper and lower arc-shaped outer covers of the utility model.

[0021] Figure 4 This is a schematic diagram of two arc-shaped outer covers of the utility model installed on a pipeline.

[0022] Figure 5 It is a cross-sectional view of the end cover of the utility model.

[0023] Figure 6 It is a cross-sectional view of the sealing member of the present utility model.

[0024] The figure marks in the above drawings are: 1-pipe, 2-end cover, 21-buckle plate, 22-end plate, 23-end cover connecting plate, 3-seal, 31-abutment portion, 32-reinforcement rib, 33-inclined portion, 34-horizontal portion, 35-cavity, 4-arc-shaped outer cover, 41-concave cavity, 42-sealing gasket, 43-outer cover connecting plate, 44-outer arc-shaped concave platform, 45-inner arc-shaped concave platform, 46-drain outlet, 47-sealing bolt, 48-rubber gasket, 49-outer cover locking plate. DETAILED DESCRIPTION

[0025] In order to enable those skilled in the art to better understand the solution of the present application, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present application.

[0026] It should be noted that if the description and claims of the present application and the above-mentioned drawings relate to the terms "first", "second", etc., they are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the present application described here. In addition, if the terms "including" and "having" and any of their variations are involved, it is intended to cover non-exclusive inclusions, for example, the process, method, system, product or equipment that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.

[0027] In this application, if the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "lateral", "longitudinal", etc. are involved, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings. These terms are mainly used to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation.

[0028] In addition, some of the above terms may be used to express other meanings in addition to indicating orientation or positional relationship. For example, the term "on" may also be used to express a certain dependency or connection relationship in some cases. For those of ordinary skill in the art, the specific meanings of these terms in this application can be understood according to specific circumstances.

[0029] In addition, in this application, the terms "installed", "set", "provided with", "connected", "connected", "socketed" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral structure; it can be a mechanical connection, or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be an internal connection between two devices, elements or components. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0031] Example

[0032] like Figure 1 , 2 As shown, this embodiment discloses a pipeline leakage repair device, which includes two repair assemblies that can be buckled up and down on the pipeline 1. The two repair assemblies each include an arc-shaped outer cover 4, two sealing members 3 respectively sealing at both ends of the arc-shaped outer cover 4, and end covers 2 respectively arranged outside the two sealing members 3 and connected to the arc-shaped outer cover 4.

[0033] like Figure 4 As shown, outer cover locking plates 49 are provided on both sides of the arc-shaped outer cover 4. During installation, one arc-shaped outer cover 4 is supported on the lower half of the leakage position of the pipeline 1 by an external support frame, and then the other arc-shaped outer cover 4 is covered on the upper half of the pipeline 1, and finally the outer cover locking plates 49 of the upper and lower arc-shaped outer covers 4 are locked by bolts, so that the two arc-shaped outer covers 4 are buckled on the pipeline 1, and at this time, the inner wall of the arc-shaped outer cover 4 is in contact with the outer wall of the pipeline 1.

[0034] Rubber gaskets 48 are provided on the buckling contact surfaces of the two arc-shaped outer covers 4 to improve the sealing performance between the two arc-shaped outer covers 4 .

[0035] like Figure 2 , 3 As shown, a concave cavity 41 is provided on the inner wall of the arc-shaped outer cover 4. When the two arc-shaped outer covers 4 are buckled on the pipe 4, the concave cavities 41 on the two arc-shaped outer covers 4 and the outer wall of the pipe 1 together enclose an annular pressure relief cavity. The leakage position of the pipe 1 is connected to the pressure relief cavity, and the water leaking from the pipe 1 enters the pressure relief cavity. In addition, a drain port 46 connected to the pressure relief cavity is provided on the arc-shaped outer cover 4 at the bottom, and a plugging bolt 47 is provided on the drain port 46. Figure 3 shown.

[0036] During installation, the plugging bolt 47 is opened, and the leaked water is discharged from the drain port 46 to release the pressure in the pressure relief chamber to prevent water from overflowing from both ends of the arc-shaped outer cover 4, so as to facilitate the installation of the arc-shaped outer cover 4, the seal 3 and the end cover 2. When all the components are installed, the plugging bolt 47 can be plugged, and the water supply does not need to be shut down during the entire installation process.

[0037] A sealing surface is formed between the inner wall of the arc-shaped outer cover 4 and the outer wall of the pipe 1. In order to improve the sealing effect, two sealing gaskets 42 are arranged on the inner wall of the arc-shaped outer cover 4. The two sealing gaskets 42 are respectively located on both sides of the concave cavity 41. The sealing gaskets 42 on the upper and lower arc-shaped outer covers 4 are connected together to form two annular sealing structures to seal the two ends of the arc-shaped outer cover 4 to prevent water in the pressure relief cavity from overflowing from the two ends of the arc-shaped outer cover 4.

[0038] There are four seals 3 , two of which are arranged at both ends of the upper arc-shaped outer cover 4 , and the other two are arranged at both ends of the lower arc-shaped outer cover 4 . The four seals 3 also form two annular sealing structures to seal the two ends of the arc-shaped outer cover 4 .

[0039] Specifically, Figure 6 As shown, the seal 3 includes a support portion 31, an inclined portion 33 connected to the side of the support portion 31 facing the arc-shaped outer cover 4, and a horizontal portion 34 connected to the front end of the inclined portion 33; a cavity 35 is provided in the horizontal portion 34. The support portion 31, the inclined portion 33 and the horizontal portion 34 can be integrally formed.

[0040] Correspondingly, an outer arc-shaped concave platform 44 and an inner arc-shaped concave platform 45 are provided on the end wall of the arc-shaped outer cover 4. The inner arc-shaped concave platform 45 is located inside the outer arc-shaped concave platform 44, and the diameter of the inner arc-shaped concave platform 45 is smaller than the diameter of the outer arc-shaped concave platform 44. Figures 2 to 4 shown.

[0041] The four end covers 2 are combined to form two annular covers that are sealed on the outside of the sealing member 3. Figure 5 As shown, the end cover 2 includes a gusset plate 21, an end cover connecting plate 23 and an end plate 22 respectively connected to the gusset plate 21. Correspondingly, the arc-shaped outer cover 4 is provided with an arc-shaped outer cover connecting plate 43, and the outer cover connecting plate 43 and the end cover connecting plate 23 are connected by a plurality of bolts.

[0042] When the bolts are tightened, the end plate 22 abuts against the abutting portion 31 and pushes the seal 3 toward the arc-shaped outer cover 4, so that the horizontal portion 34 is inserted into the inner arc-shaped concave platform 45, and the front end of the inclined portion 33 is inserted into the outer arc-shaped concave platform 44. As the bolts are tightened continuously, the axial thrust on the seal 3 increases, and the inclined portion 33 is gradually pressed toward one side of the pipeline by the side wall of the outer arc-shaped concave platform 44 when moving forward, so that the inner wall of the entire seal 3 is closely attached to the outer wall of the pipeline 1, and the contact surfaces between the upper and lower seals 3 on the same side are more closely attached, thereby improving the sealing performance.

[0043] At the same time, the front end of the horizontal portion 34 abuts against the end wall of the inner arc-shaped recess 45. Since the cavity 35 is provided in the horizontal portion 34, the horizontal portion 34 expands when squeezed to seal the space between the inner arc-shaped recess 45 and the outer wall of the pipe, further improving the sealing performance.

[0044] When all components are installed, the buckle plate 21 is buckled outside the sealing member 3 and the arc-shaped outer cover 4 , thereby covering the gap between the sealing member 3 and the end of the arc-shaped outer cover 4 .

[0045] In addition, a reinforcing rib 32 is provided in the abutting portion 31 , which can improve the strength of the sealing member 3 and prevent the abutting portion 31 from being deformed when the end cover 2 pushes the sealing member 3 .

[0046] It should be noted that all features disclosed in this specification, or steps in all methods or processes disclosed, except for mutually exclusive features and / or steps, can be combined in any manner.

[0047] In addition, the above specific embodiments are exemplary, and those skilled in the art can come up with various solutions inspired by the disclosure of the utility model, and these solutions also belong to the disclosure scope of the utility model and fall within the protection scope of the utility model. Those skilled in the art should understand that the utility model specification and its drawings are illustrative and do not constitute a limitation of the claims. The protection scope of the utility model is defined by the claims and their equivalents.

Claims

1. A pipeline leakage repair device, comprising two repair components that can be buckled up and down on a pipeline (1), characterized in that: The repair assembly comprises an arc-shaped outer cover (4), two sealing members (3) respectively sealing at two ends of the arc-shaped outer cover (4), and end covers (2) respectively arranged outside the two sealing members (3) and connected to the arc-shaped outer cover (4); The inner wall of the arc-shaped outer cover (4) is provided with a concave cavity (41), and the concave cavities (41) on the two repair components and the outer wall of the pipeline (1) together enclose a pressure relief cavity, and the leakage position of the pipeline (1) is connected to the pressure relief cavity; the arc-shaped outer cover (4) located below is provided with a drain port (46) connected to the pressure relief cavity, and a sealing bolt (47) is provided on the drain port (46); and a sealing gasket (42) is provided on the inner wall of the arc-shaped outer cover (4).

2. The pipeline leakage repair device according to claim 1, characterized in that: The sealing member (3) comprises a supporting portion (31) and an inclined portion (33) connected to one side of the supporting portion (31); an outer arc-shaped recessed platform (44) is provided on the end wall of the arc-shaped outer cover (4); the end cover (2) is pressed against the supporting portion (31) in the direction of the arc-shaped outer cover (4) so ​​that the front end of the inclined portion (33) is inserted into the outer arc-shaped recessed platform (44), thereby the inner wall of the sealing member (3) is closely attached to the outer wall of the pipe (1).

3. The pipeline leakage repair device according to claim 2, characterized in that: The front end of the inclined portion (33) is provided with a horizontal portion (34), a cavity (35) is provided in the horizontal portion (34), and the end wall of the arc-shaped outer cover (4) is also provided with an inner arc-shaped recessed platform (45) located inside the outer arc-shaped recessed platform (44); the horizontal portion (34) is inserted into the inner arc-shaped recessed platform (45), and its front end abuts against the end wall of the inner arc-shaped recessed platform (45), so that the horizontal portion (34) expands and is closely attached to the side wall of the inner arc-shaped recessed platform (45) and the outer wall of the pipe (1).

4. The pipeline leakage repair device according to claim 3, characterized in that: A reinforcing rib (32) is provided inside the abutting portion (31).

5. The pipeline leakage repair device according to claim 2, characterized in that: The end cover (2) comprises a buckle plate (21), an end cover connecting plate (23) and an end plate (22) respectively connected to the buckle plate (21); an outer cover connecting plate (43) is provided on the arc-shaped outer cover (4), the end cover connecting plate (23) is connected to the outer cover connecting plate (43) by bolts, the buckle plate (21) is buckled on the outer side of the arc-shaped outer cover (4) and the abutment portion (31), and the end plate (22) abuts against the abutment portion (31).

6. The pipeline leakage repair device according to claim 5, characterized in that: Outer cover locking plates (49) are provided on both sides of the arc-shaped outer cover (4), and the outer cover locking plates (49) of the upper and lower arc-shaped outer covers (4) are connected by bolts, so that the two arc-shaped outer covers (4) are buckled together.

7. The pipeline leakage repair device according to claim 6, characterized in that: Rubber gaskets (48) are provided on the buckling surfaces of the two arc-shaped outer covers (4).