Rotary kiln spray gun bracket
By designing the spray gun bracket and fixing the spray gun with support components and hand-crank lifts, the spray gun shaking problem is solved, ensuring the stability of the coal powder spraying position and angle, and improving the production efficiency of the rotary kiln.
Patent Information
- Application Number
- CN202420821022.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-19
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-19
AI Technical Summary
In the work of the rotary kiln, due to the large weight and size of the spray gun, the commonly used iron chain suspension fixing method causes the spray gun to shake, affecting the position and angle of the coal powder spraying, which in turn has an adverse impact on the production of the rotary kiln.
Design a rotary kiln spray gun bracket, including front and rear support components and liftable pallets, fix the spray gun through curved pallets and L-shaped extension rods, and adjust the angle and height of the spray gun using a hand-crank lift, in combination with the spray gun The gravity of itself ensures a firm fixation.
It effectively avoids the shaking of the spray gun, ensures the stability of the position and angle of the coal powder spraying, and improves the production efficiency of the rotary kiln.
Smart Images

Figure CN222165642U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of rotary kiln auxiliary equipment, in particular to a rotary kiln spray gun bracket. Background Art
[0002] In nonferrous and ferrous metallurgy, iron, aluminum, copper, zinc, tin, nickel, tungsten, chromium, and other metals are smelted using rotary kilns to sinter and roast ores, concentrates, and intermediates. For example, zinc extraction rotary kilns are used to oxidize and reduce zinc in zinc-containing raw materials to obtain zinc oxide.
[0003] When the rotary kiln is working, a spray gun is needed to spray coal powder into it. The spray gun is a tubular type and is placed at the coal inlet of the rotary kiln. Due to the large weight and size of the spray gun (several hundred kilograms and several meters long), it needs to be fixed. The commonly used fixing method is to use an iron chain to suspend it on the bracket above. However, the spray gun will shake during operation, causing the position and angle of the coal powder to change, which will have an adverse effect on the production of the rotary kiln. Utility Model Content
[0004] The utility model aims to provide a rotary kiln spray gun bracket, which adopts the bracket mode to fix the rotary kiln spray gun and avoids the shaking of the spray gun during the working process.
[0005] The utility model adopts the following technical scheme: a rotary kiln spray gun bracket, comprising a support frame, the front end of the support frame is provided with a front end support component for supporting the front end of the spray gun nozzle and a rear end support component for supporting the rear end of the spray gun nozzle;
[0006] The front end support assembly includes an arc-shaped support plate, which matches the shape of the front end of the spray gun nozzle, and the support plate and the support frame can be raised and lowered;
[0007] The rear end support assembly includes an L-shaped extension rod, the first section of the extension rod is vertically arranged and the top is fixedly connected to the rear end of the spray gun nozzle, the front end of the second section of the extension rod is fixedly connected to the bottom of the first section, and the rear part of the second section of the extension rod is liftably connected to the support frame.
[0008] Furthermore, two ear plates parallel to each other and arranged vertically are provided at the bottom of the support plate, and the two ear plates are connected to the top end of the first support rod through pins. The bottom end of the first support rod is connected to the first hand-cranked lifter, and the first hand-cranked lifter is installed at the bottom of the front end support assembly.
[0009] Furthermore, the front end support assembly includes two columns arranged in parallel on the left and right sides, the two columns are connected by a crossbeam, and a first hand-cranked lifter is installed on the crossbeam.
[0010] Furthermore, extension plates are provided outwardly at both ends of the support plate;
[0011] The top ends of the columns are located on both sides of the spray gun nozzle, and auxiliary support rods are provided extending inwardly from the columns, and the auxiliary support rods are used to support the extension plates.
[0012] Furthermore, two relatively arranged fixing plates are provided at the bottom of the second section of the extension rod, the fixing plates are connected to the top end of the second support rod through fixing pins, the bottom end of the second support rod is connected to the second hand-cranked lifter, and the second hand-cranked lifter is fixedly installed at the rear of the support frame.
[0013] Furthermore, a strip hole for accommodating the fixing pin is provided on the fixing plate, and the length direction of the strip hole is consistent with the direction of the second section.
[0014] Furthermore, the support frame includes a frame body, and a counterweight platform is arranged at the rear end of the frame body.
[0015] The beneficial effect of the utility model is that the utility model designs a support frame at the bottom of the spray gun and respectively adds front and rear support components, so that the front and rear sections of the spray pipe can be supported. Combined with the gravity of the spray gun itself, the spray gun can be firmly fixed on the support frame, and the angle of the spray gun can be adjusted according to production needs through the liftable support plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a rotary kiln and a spray gun in the prior art;
[0017] Figure 2 This is a structural schematic diagram of a rotary kiln spray gun bracket according to an embodiment of the utility model;
[0018] Figure 3 This is a structural schematic diagram of a rotary kiln spray gun bracket from another perspective of an embodiment of the utility model.
[0019] Wherein: 10. front end support assembly; 11. support plate; 12. first fixing pin; 13. first support rod; 14. first hand-cranked lifter; 15. auxiliary support rod;
[0020] 20. Rear end support assembly; 21. Second support rod; 22. Fixed plate; 23. Second hand-cranked lifter;
[0021] 30. Support frame; 31. Counterweight platform; 32. Frame;
[0022] 40. Roller;
[0023] 50. Spray gun; 51. Spray pipe; 52. Coal inlet pipe; 53. Air inlet pipe;
[0024] 60. Rotary kiln; 61. Coal injection area. DETAILED DESCRIPTION
[0025] The utility model is described in detail below with reference to the accompanying drawings and specific implementation modes.
[0026] like Figure 1 As shown, it is a schematic diagram of the structure of a rotary kiln and a spray gun in the prior art. In the zinc oxide rotary kiln, coal powder needs to be sprayed therein. The spray gun 50 includes a coal inlet pipe 52, an air inlet pipe 53 and a spray pipe 51. The coal inlet pipe 52 and the air inlet pipe 53 are both connected to the spray pipe 51. The front end of the spray pipe 51 extends into the rotary kiln 60 to spray coal powder into the coal spraying area 61 in the rotary kiln 60.
[0027] Since the spray gun 50 is heavy, weighing several hundred kilograms, it is usually fixed by hanging it in the air with an iron chain. However, in the actual production process, since the spray gun introduces high-pressure air, the spray gun 50 will shake when spraying coal, resulting in deviation of the landing point of the sprayed coal powder.
[0028] The utility model discloses a rotary kiln spray gun bracket, such as Figure 2 and Figure 3 As shown, it includes a support frame 30, the front end of the support frame 30 is provided with a front end support assembly 10 for supporting the front end of the spray gun nozzle and a rear end support assembly 20 for supporting the rear end of the spray gun nozzle; the front end support assembly 10 includes an arc-shaped support plate 11, the support plate 11 is consistent with the shape of the front end of the spray gun nozzle (that is, consistent with the shape of the bottom surface of the front end of the spray gun nozzle, so that the two are in close contact), and the support plate 11 and the support frame 30 can be raised and lowered; the rear end support assembly 20 includes an L-shaped extension rod 23, the first section of the extension rod 23 is vertically arranged and the top is fixedly connected to the rear end of the spray gun nozzle, and the "vertical arrangement" here refers to being vertically arranged with the spray gun nozzle. The front end of the second section of the extension rod 23 is fixedly connected to the bottom of the first section, and the first section is vertically arranged with the second section, and the rear part of the second section of the extension rod 23 is connected to the support frame 30 in a liftable manner.
[0029] The utility model designs a support frame 30 at the bottom of the spray gun 50 and adds front and rear support components respectively, so as to support the front and rear sections of the spray pipe 51. Combined with the gravity of the spray gun 50 itself, the spray gun 50 can be firmly fixed on the support frame 30, and the angle of the spray gun 50 can be adjusted according to production needs through the liftable support plate.
[0030] In one embodiment, two ear plates parallel to each other and vertically arranged are provided at the bottom of the support plate 11, and the two ear plates are connected to the top end of the first support rod 13 through a pin 12. The bottom end of the first support rod 13 is connected to the first hand-cranked lifter 14, and the first hand-cranked lifter 14 is installed at the bottom of the front end support assembly 10.
[0031] More specifically, the top of the first support rod 13 can be designed to be flat, so as to facilitate opening a hole so that the pin 12 can pass therethrough. By setting the first hand-cranked lifter 14, the height of the first screw 13 can be adjusted to adjust the height of the front end of the nozzle.
[0032] As a specific implementation, the front end support assembly 10 includes two columns arranged in parallel on the left and right sides, the two columns are connected by a crossbeam, and the crossbeam is installed with a first hand-cranked lifter 14. Since the first hand-cranked lifter 14 and the first support rod 13 are both purchased from the market and have a height limit, in order to reach a predetermined height, the installation height of the first hand-cranked lifter 14 is increased by means of columns and crossbeams.
[0033] In one embodiment, extension plates are provided outwardly at both ends of the support plate 11; the top of the column is located on both sides of the spray gun nozzle, and auxiliary support rods 15 are provided inwardly extending from the column, and the auxiliary support rods 15 are used to support the extension plates. By providing the auxiliary support rods 15, the force on the first hand-cranked lifter 14 can be reduced. Moreover, when the first hand-cranked lifter 14 needs to be replaced, the nozzle 51 can also be temporarily supported by the auxiliary support rods 15. The auxiliary support rods 15 and the column are also movable, so that the auxiliary support rods 15 can adjust the height according to the state of the first hand-cranked lifter 14. The movement of the two can be a guide rail or different connecting holes, etc.
[0034] In addition, two oppositely arranged fixing plates 22 are provided at the bottom of the second section of the extension rod 23, and the fixing plates 22 are connected to the top of the second support rod 21 through a fixing pin, and the bottom of the second support rod 21 is connected to the second hand-cranked lifter 23, and the second hand-cranked lifter 23 is fixedly installed at the rear of the support frame 30. Similarly, the rear end height of the nozzle 51 can be adjusted by the second hand-cranked lifter 23. At the same time, the combination of the two hand-cranked lifters can increase the adjustment range of the nozzle angle as much as possible.
[0035] Specifically, a strip hole for accommodating a fixing pin is provided on the fixing plate 22, and the length direction of the strip hole is consistent with the direction of the second section. Through the design of the strip hole, a certain amount of moving space can be allowed for the spray gun 50, thereby adjusting the length of the spray gun extending into the rotary kiln.
[0036] In the embodiment of the utility model, the support frame 30 includes a frame body 32, and a counterweight platform 31 is provided at the rear end of the frame body 32. Since the weight of the spray gun 50 is relatively large, and the bracket of the embodiment is mainly used to support the nozzle 51, the force on the front end of the bracket will be greater than the force on the rear end, so heavy objects can be placed on the counterweight platform 31 to ensure the stability of the bracket and avoid accidents.
Claims
1. A rotary kiln spray gun bracket, characterized in that: It comprises a support frame (30), wherein the front end of the support frame (30) is provided with a front end support assembly (10) for supporting the front end of the spray gun nozzle and a rear end support assembly (20) for supporting the rear end of the spray gun nozzle; The front end support assembly (10) comprises an arc-shaped support plate (11), the support plate (11) matches the shape of the front end of the spray gun nozzle, and the support plate (11) is connected to the support frame (30) in a lifting manner; The rear end support assembly (20) comprises an L-shaped extension rod (23), the first section of the extension rod (23) being vertically arranged and the top of which is fixedly connected to the rear end of the spray gun nozzle, the front end of the second section of the extension rod (23) being fixedly connected to the bottom of the first section, and the rear part of the second section of the extension rod (23) being movably connected to the support frame (30).
2. A rotary kiln spray gun bracket as claimed in claim 1, characterized in that: The bottom of the support plate (11) is provided with two ear plates which are parallel to each other and arranged vertically. The two ear plates are connected to the top end of the first support rod (13) through a pin (12). The bottom end of the first support rod (13) is connected to a first hand-cranked lifter (14). The first hand-cranked lifter (14) is installed at the bottom of the front end support assembly (10).
3. A rotary kiln spray gun bracket as claimed in claim 2, characterized in that: The front end support assembly (10) comprises two upright posts arranged in parallel on the left and right sides, the two upright posts are connected by a crossbeam, and the first hand-cranked lifter (14) is mounted on the crossbeam.
4. A rotary kiln spray gun bracket as claimed in claim 3, characterized in that: Extension plates are arranged outwardly at both ends of the support plate (11); The top ends of the columns are located on both sides of the spray gun nozzle, and auxiliary support rods (15) are provided extending inwardly from the columns, and the auxiliary support rods (15) are used to support the extension plate.
5. A rotary kiln spray gun bracket according to any one of claims 2 to 4, characterized in that: The bottom of the second section of the extension rod (23) is provided with two oppositely arranged fixing plates (22), the fixing plates (22) are connected to the top end of the second support rod (21) through a fixing pin, the bottom end of the second support rod (21) is connected to a second hand-cranked lifter (24), and the second hand-cranked lifter (24) is fixedly mounted on the rear of the support frame (30).
6. A rotary kiln spray gun bracket as claimed in claim 5, characterized in that: The fixing plate (22) is provided with a strip-shaped hole for accommodating the fixing pin, and the length direction of the strip-shaped hole is consistent with the direction of the second section.
7. A rotary kiln spray gun bracket as claimed in claim 6, characterized in that: The support frame (30) comprises a frame body (32), and a counterweight platform (31) is provided at the rear end of the frame body (32).
