Sampling device for styrene processing

By designing an automated styrene sampling device, using servo motors and gear structures to achieve automated sampling and test tube replacement, the problems of styrene pouring and health risks caused by manual operation in the prior art are solved, and operation safety is improved.

CN222166627UActive Publication Date: 2024-12-13CHENGDU SHENGYUAN PETROCHEMICAL CO LTD
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Patent Information

Application Number
CN202420606931.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2024-12-13
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

The existing styrene sampling device requires manual operation, which makes styrene easy to pour during sampling, and styrene is corrosive and poses a potential threat to human health.

Method used

A sampling device including a sampling table, a first gear, a second gear, a servo motor, an electric telescopic rod, a clamping mechanism and a limiting mechanism is designed. The servo motor drives the gear to rotate, and the electric telescopic rod drives the moving block and the push rod. , the automated sampling tube pours styrene into the test tube, and the automatic replacement of the test tube is achieved through the gear structure to reduce manual operation.

Benefits of technology

Automatic sampling of styrene and test tube replacement are realized, reducing the probability of staff contacting styrene and improving operational safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sampling device for styrene processing, which belongs to the technical field of styrene sampling devices, and comprises a sampling table, a first gear and a second gear are rotatably connected to the surface of the sampling table, the first gear is meshed with the second gear, a first servo motor is mounted at the bottom of the sampling table, and a second servo motor is mounted at the bottom of the sampling table. According to the sampling device, a sampling tank is placed through a clamping mechanism, then the extension end of an electric telescopic rod drives a moving block to move, and then an electric push rod drives a sampling pipe to start working, so that styrene in the sampling tank is taken out; then, an output shaft of a first servo motor drives a first gear and a second gear to rotate, at the moment, after styrene is poured into the test tube through the sampling tube, the first gear and the second gear continue to rotate, and then the next test tube is replaced, so that the probability that a worker makes contact with styrene is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of styrene sampling devices, and in particular relates to a sampling device for styrene processing. Background Art

[0002] Styrene is widely used in industry, including in the manufacture of plastics, rubber, synthetic fibers and other materials. Polystyrene is a polymer obtained by polymerization of styrene, and is commonly used to make various plastic products, such as plastic bags, plastic containers, electrical housings, etc. In addition, styrene can also be used as a raw material for organic solvents, coatings, adhesives, etc.

[0003] After searching, a Chinese patent with an existing publication number of CN213091280U discloses a sampling device for styrene processing, including a U-shaped bottom plate, two slide rails are symmetrically fixed on the upper end of the U-shaped bottom plate, a slider is installed on the upper end of the slide rail, a placement groove is provided on the upper end of the slider, a sampling tank is placed in the placement groove, mounting plates are fixed on both sides of the U-shaped bottom plate, limit plates are fixed on the inner walls of the mounting plates, a sampling cylinder is provided between the mounting plates and at the upper end of the limit plates, a piston plate is provided in the sampling cylinder, the upper end of the piston plate is fixed to the piston rod, the piston rod extends out of the sampling cylinder and is fixed to the piston handle, a liquid inlet is provided at the lower end of the sampling cylinder, the liquid inlet is fixedly connected to the liquid inlet pipe, and a liquid inlet hose is provided on the outer sleeve of the liquid inlet pipe.

[0004] Although the above-mentioned sampling device for styrene processing can prevent styrene from spilling during sampling, the above-mentioned sampling device requires manual operation when taking styrene, and styrene is corrosive and can cause damage to the human body if it comes into contact with the human body. Utility Model Content

[0005] The utility model aims to provide a sampling device for styrene processing, aiming to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A sampling device for styrene processing, comprising: a sampling table, a first gear and a second gear are rotatably connected on the surface of the sampling table, and the first gear is meshed with the second gear, a first servo motor is installed at the bottom of the sampling table, and the output shaft of the first servo motor is fixedly connected to the first gear, a mounting frame is installed on the surface of the first gear, an electric telescopic rod is installed on the surface of the mounting frame, a moving block is installed on the surface of the extended end of the electric telescopic rod, an electric push rod and a mounting plate are installed on the surface of the moving block, a sampling tube is installed on the surface of the mounting plate, and a clamping mechanism is installed on the surface of the sampling table;

[0008] A fixing frame is installed on the surface of the second gear, and a plurality of tube clamping plates for placing test tubes are installed on the surface of the fixing frame. A plurality of limiting mechanisms respectively adapted to the tube clamping plates are fixedly connected to the surface of the second gear, and a control terminal is installed on the surface of the sampling station.

[0009] As a preferred solution of the utility model, limit rails are installed on the surface of the mounting frame and on both sides of the electric telescopic rod, and the moving block is slidably connected to the surface of the limit rails.

[0010] As a preferred solution of the present invention, the number of teeth on the surface of the first gear is equal to one quarter of the number of teeth on the surface of the second gear.

[0011] As a preferred solution of the utility model, the clamping mechanism includes a clamping base installed on the surface of the sampling table, a clamping frame is installed on the surface of the clamping base, a threaded rod is threadedly connected to the surface of the clamping frame, an internally threaded push block is threadedly connected to the surface of the threaded rod, a first clamping plate is installed on the surface of the internally threaded push block, a second servo motor is installed on the surface of the clamping base, and the output shaft of the second servo motor is fixedly connected to one end of the threaded rod, and a second clamping plate is installed on the surface of the clamping base.

[0012] As a preferred solution of the utility model, the first clamping plate and the second clamping plate are both arc-shaped with openings facing inwards, and the first clamping plate and the second clamping plate are both rubber pads.

[0013] As a preferred solution of the utility model, the limiting mechanism includes a limiting frame installed on the surface of the second gear, a first spring telescopic rod is installed inside the limiting frame, a support plate is installed on the top of the first spring telescopic rod, a plurality of second spring telescopic rods are rotatably connected to the surface of the support plate, and one end of the outer side of the second spring telescopic rod is rotatably connected to the surface of the limiting frame, and a limiting block is installed on the surface of the second spring telescopic rod.

[0014] As a preferred solution of the utility model, the control terminal is electrically connected to the first servo motor, the electric telescopic rod and the electric push rod respectively.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] In this solution, the sampling tank is placed by a clamping mechanism, and then the extended end of the electric telescopic rod drives the moving block to move, and then the electric push rod drives the sampling tube to start working to take out the styrene in the sampling tank, and then the output shaft of the first servo motor drives the first gear and the second gear to rotate. At this time, styrene can be poured into the test tube through the sampling tube, and the first gear and the second gear continue to rotate to switch to the next test tube, thereby reducing the probability of staff contact with styrene. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.

[0018] In the attached picture:

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall structure of the utility model;

[0021] Figure 3 It is a schematic diagram of a local structure in the structure of the utility model;

[0022] Figure 4 The utility model structure Figure 3 A magnified view of the local structure at center A;

[0023] Figure 5 It is a schematic diagram of the clamping mechanism in the structure of the utility model.

[0024] In the figure:

[0025] 1. Sampling table; 2. First gear; 3. Second gear; 4. First servo motor; 5. Mounting frame; 6. Electric telescopic rod; 7. Moving block; 8. Limiting slide rail; 9. Electric push rod; 10. Mounting plate; 11. Sampling tube; 12. Clamping mechanism; 1201. Clamping base; 1202. Clamping frame; 1203. Threaded rod; 1204. Internal thread push block; 1205. First clamping plate; 1206. Second servo motor; 1207. Second clamping plate; 13. Fixed frame; 14. Tube clamping plate; 15. Limiting mechanism; 1501. Limiting frame; 1502. First spring telescopic rod; 1503. Support plate; 1504. Second spring telescopic rod; 1505. Limiting block; 16. Control terminal. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-5 , the technical solution provided by this embodiment is as follows:

[0028] A sampling device for styrene processing, comprising: a sampling platform 1, the sampling platform 1 is used to install and support components in the device, the surface of the sampling platform 1 is rotatably connected with a first gear 2 and a second gear 3, and the first gear 2 is meshed with the second gear 3, a first servo motor 4 is installed at the bottom of the sampling platform 1, and the output shaft of the first servo motor 4 is fixedly connected with the first gear 2, the first servo motor 4 is used to drive the first gear 2 and the second gear 3 to rotate, a mounting frame 5 is installed on the surface of the first gear 2, an electric telescopic rod 6 is installed on the surface of the mounting frame 5, a moving block 7 is installed on the surface of the extended end of the electric telescopic rod 6, and a moving block 7 is installed on the surface of the moving block 7 An electric push rod 9 and a mounting plate 10, a sampling tube 11 is installed on the surface of the mounting plate 10, and then the extended end of the electric telescopic rod 6 drives the moving block 7 to move, and then the electric push rod 9 drives the sampling tube 11 to start working to take out the styrene in the sampling tank, a clamping mechanism 12 is installed on the surface of the sampling table 1, and the sampling tank is placed by the clamping mechanism 12, a fixing frame 13 is installed on the surface of the second gear 3, and a plurality of tube clamping plates 14 for placing test tubes are installed on the surface of the fixing frame 13, a plurality of limiting mechanisms 15 respectively adapted to the tube clamping plates 14 are fixedly connected to the surface of the second gear 3, and a control terminal 16 is installed on the surface of the sampling table 1.

[0029] Specifically, the surface of the mounting frame 5 and the two sides of the electric telescopic rod 6 are both installed with limiting slide rails 8 , and the moving block 7 is slidably connected to the surface of the limiting slide rails 8 .

[0030] In a specific embodiment of the present utility model, by providing the limiting slide rail 8, the moving track of the moving block 7 can be limited when the moving block 7 moves, and the stability of the moving block 7 when moving is increased.

[0031] Specifically, the number of teeth on the surface of the first gear 2 is equal to one fourth of the number of teeth on the surface of the second gear 3 .

[0032] In a specific embodiment of the present invention, by setting the number of teeth of the first gear 2 and the second gear 3, one rotation of the first gear 2 will drive the second gear 3 to rotate a quarter of a rotation, thereby achieving replacement of the test tube.

[0033] Specifically, the clamping mechanism 12 includes a clamping base 1201 installed on the surface of the sampling table 1, a clamping frame 1202 is installed on the surface of the clamping base 1201, a threaded rod 1203 is threadedly connected to the surface of the clamping frame 1202, an internal threaded push block 1204 is threadedly connected to the surface of the threaded rod 1203, a first clamping plate 1205 is installed on the surface of the internal threaded push block 1204, a second servo motor 1206 is installed on the surface of the clamping base 1201, and the output shaft of the second servo motor 1206 is fixedly connected to one end of the threaded rod 1203, and a second clamping plate 1207 is installed on the surface of the clamping base 1201.

[0034] In a specific embodiment of the utility model, when the second servo motor 1206 is started, its output shaft drives the threaded rod 1203 to rotate, and the rotation of the threaded rod 1203 drives the internal thread push block 1204 and the first clamping plate 1205 to move, thereby moving the sampling tank to the bottom of the sampling tube 11.

[0035] Specifically, the first clamping plate 1205 and the second clamping plate 1207 are both arc-shaped with openings facing inwards, and both the first clamping plate 1205 and the second clamping plate 1207 are rubber pads.

[0036] In a specific embodiment of the present invention, the clamping effect on the sampling tank can be increased by setting the shapes of the first clamping plate 1205 and the second clamping plate 1207, and the friction force on the sampling tank can be increased by setting the materials.

[0037] Specifically, the limiting mechanism 15 includes a limiting frame 1501 installed on the surface of the second gear 3, a first spring telescopic rod 1502 is installed inside the limiting frame 1501, a support plate 1503 is installed on the top of the first spring telescopic rod 1502, a plurality of second spring telescopic rods 1504 are rotatably connected to the surface of the supporting plate 1503, and one end of the outer side of the second spring telescopic rod 1504 is rotatably connected to the surface of the limiting frame 1501, and a limiting block 1505 is installed on the surface of the second spring telescopic rod 1504.

[0038] In a specific embodiment of the utility model, when the test tube contacts the support plate 1503, the force will be transmitted to the support plate 1503. At this time, the support plate 1503 descends and charges the first spring telescopic rod 1502 and the second spring telescopic rod 1504. At the same time, the second spring telescopic rod 1504 will drive the limit block 1505 to clamp and limit the test tube.

[0039] Specifically, the control terminal 16 is electrically connected to the first servo motor 4 , the electric telescopic rod 6 and the electric push rod 9 respectively.

[0040] In a specific embodiment of the present invention, the first servo motor 4 , the electric telescopic rod 6 and the electric push rod 9 are conveniently controlled by setting the control terminal 16 .

[0041] Working principle: first, the sampling tank is placed on the surface of the clamping base 1201, and then the second servo motor 1206 is started. The output shaft of the second servo motor 1206 drives the threaded rod 1203 to rotate. The rotation of the threaded rod 1203 drives the internal threaded push block 1204 and the first clamping plate 1205 to move, so as to move the sampling tank to the bottom of the sampling tube 11. Then, the extended end of the electric telescopic rod 6 drives the moving block 7 to move, and then the sampling tube 11 is driven by the electric push rod 9 to start working, so as to take out the styrene in the sampling tank. Then, the output shaft of the first servo motor 4 drives the first gear 2 and the second gear 3 to rotate. At this time, After styrene is poured into the test tube through the sampling tube 11, the first gear 2 and the second gear 3 continue to rotate. By setting the number of teeth of the first gear 2 and the second gear 3, one rotation of the first gear 2 will drive the second gear 3 to rotate a quarter of a turn, thereby realizing the replacement of the test tube. At the same time, when the test tube contacts the support plate 1503, the force will be transmitted to the support plate 1503. At this time, the support plate 1503 descends and charges the first spring telescopic rod 1502 and the second spring telescopic rod 1504. At the same time, the second spring telescopic rod 1504 will drive the limit block 1505 to clamp and limit the test tube, thereby reducing the probability of the test tube being offset during movement.

[0042] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A sampling device for styrene processing, characterized in that: include: Sampling station (1); The surface of the sampling platform (1) is rotatably connected to a first gear (2) and a second gear (3), and the first gear (2) is meshed with the second gear (3). A first servo motor (4) is installed at the bottom of the sampling platform (1), and the output shaft of the first servo motor (4) is fixedly connected to the first gear (2). A mounting frame (5) is installed on the surface of the first gear (2), an electric telescopic rod (6) is installed on the surface of the mounting frame (5), a moving block (7) is installed on the surface of the extended end of the electric telescopic rod (6), an electric push rod (9) and a mounting plate (10) are installed on the surface of the moving block (7), a sampling tube (11) is installed on the surface of the mounting plate (10), and a clamping mechanism (12) is installed on the surface of the sampling platform (1); A fixing frame (13) is mounted on the surface of the second gear (3); a plurality of tube clamping plates (14) for placing test tubes are mounted on the surface of the fixing frame (13); a plurality of limiting mechanisms (15) respectively adapted to the tube clamping plates (14) are fixedly connected to the surface of the second gear (3); and a control terminal (16) is mounted on the surface of the sampling station (1).

2. The sampling device for styrene processing according to claim 1, characterized in that: Limiting slide rails (8) are installed on the surface of the mounting frame (5) and on both sides of the electric telescopic rod (6), and the moving block (7) is slidably connected to the surface of the limiting slide rails (8).

3. The sampling device for styrene processing according to claim 1, characterized in that: The number of teeth on the surface of the first gear (2) is equal to one quarter of the number of teeth on the surface of the second gear (3).

4. The sampling device for styrene processing according to claim 1, characterized in that: The clamping mechanism (12) comprises a clamping base (1201) mounted on the surface of the sampling platform (1); a clamping frame (1202) is mounted on the surface of the clamping base (1201); a threaded rod (1203) is threadedly connected to the surface of the clamping frame (1202); an internal threaded push block (1204) is threadedly connected to the surface of the threaded rod (1203); a first clamping plate (1205) is mounted on the surface of the internal threaded push block (1204); a second servo motor (1206) is mounted on the surface of the clamping base (1201); an output shaft of the second servo motor (1206) is fixedly connected to one end of the threaded rod (1203); and a second clamping plate (1207) is mounted on the surface of the clamping base (1201).

5. The sampling device for styrene processing according to claim 4, characterized in that: The first clamping plate (1205) and the second clamping plate (1207) are both arc-shaped with openings facing inwards, and the first clamping plate (1205) and the second clamping plate (1207) are both rubber pads.

6. The sampling device for styrene processing according to claim 1, characterized in that: The limiting mechanism (15) comprises a limiting frame (1501) mounted on the surface of the second gear (3); a first spring telescopic rod (1502) is mounted inside the limiting frame (1501); a support plate (1503) is mounted on the top of the first spring telescopic rod (1502); a plurality of second spring telescopic rods (1504) are rotatably connected to the surface of the support plate (1503); one end of the outer side of the second spring telescopic rod (1504) is rotatably connected to the surface of the limiting frame (1501); and a limiting block (1505) is mounted on the surface of the second spring telescopic rod (1504).

7. The sampling device for styrene processing according to claim 1, characterized in that: The control terminal (16) is electrically connected to the first servo motor (4), the electric telescopic rod (6) and the electric push rod (9) respectively.