Fabricated building material detection device

The hydraulic cylinder drive scraper and vacuum cleaner plate are used to clean up broken pieces and dust, combined with the use of suction pump and filter net, the problem of low detection efficiency in the prior art is solved, and efficient detection device cleaning and continuous detection process is achieved. sex.

CN222166754UActive Publication Date: 2024-12-13江苏鑫科工程质量检测有限公司
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Patent Information

Application Number
CN202323665332.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-29
Publication Date
2024-12-13
Estimated Expiration
2033-12-29

AI Technical Summary

Technical Problem

During the inspection process, the existing prefabricated building material testing devices need to be manually cleaned after the unqualified materials are broken, resulting in inefficient detection and the accumulation of broken pieces and dust debris affects the results of the next test item.

Method used

A detection device including hydraulic cylinders, scrapers, vacuum plates and drive components is designed to clean up broken pieces through cylinder drive scrapers, vacuum plates to clean up dust and debris, and use suction pumps and filters to centrally process waste materials. , shortens cleaning time and improves detection efficiency.

Benefits of technology

Through the automated cleaning process, the detection efficiency of the detection device is significantly improved, the cleaning time of the operator is reduced, and the accuracy and continuity of the detection results are ensured.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222166754U_ABST
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Abstract

The utility model relates to an assembly type building material detection device which comprises a conveying belt and a detection box, the detection box is provided with a feeding port communicated with the conveying belt, the detection box is provided with a detection assembly, an air cylinder is arranged on the outer side wall of the detection box, an air cylinder output shaft is inserted into the detection box, and the air cylinder output shaft is fixedly connected with a cleaning assembly. The cleaning assembly comprises a scraping plate fixedly connected to an output shaft of the air cylinder, the bottom face of the scraping plate is tightly attached to the bottom face of the detection box, a waste opening is formed in the surface, away from the air cylinder, of the detection box, and an operator starts the air cylinder, the scraping plate fixed to the output shaft of the air cylinder moves along the bottom face of the detection box under the action of the air cylinder; the broken blocks stacked in the detection box are pushed to the waste opening, the process can be rapidly completed only by starting the air cylinder by an operator, and the waiting time of the detection assembly in the cleaning process is shortened while the operator conveniently conducts cleaning. The effect of improving the detection efficiency of the detection device is achieved.
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Description

Technical Field

[0001] The present application relates to the field of prefabricated buildings, and in particular to a material detection device for prefabricated buildings. Background Art

[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories. Prefabricated building materials are processed and manufactured in factories, transported to construction sites, and assembled and installed on site through reliable connection methods. Prefabricated buildings are now widely used in industrial plants in various fields. Therefore, it is very important to conduct strength tests on the materials that make up prefabricated buildings before assembly.

[0003] A Chinese patent with publication number CN214584487U discloses an assembled building inspection and testing device, including a base, a clamping block, a baffle and a fixed plate. A conveyor belt is arranged on the inner side of the base, a baffle is fixedly connected to the top of the base, a limit block is arranged on the inner side of the baffle, a clamping block is arranged on the inner side of the base, a shock-absorbing block is fixedly connected between the upper and lower clamping blocks, shock-absorbing plates are arranged on the inner sides of the upper and lower shock-absorbing blocks, and one end of the two shock-absorbing plates is rotatably connected to a fixed rod.

[0004] The device fixes the prefabricated building by clamping blocks to ensure that the prefabricated building will not shake and affect the detection effect. However, when testing a batch of prefabricated building materials, unqualified prefabricated detection materials may be crushed. The broken pieces and dust and debris produced by the crushing accumulate on the workbench and interfere with the detection of the next product to be tested. Therefore, it is necessary to temporarily shut down the detection device and the operator can continue the detection only after manually cleaning the work surface. This process is time-consuming and labor-intensive, which will reduce the detection efficiency and has obvious shortcomings. Utility Model Content

[0005] In order to improve the detection efficiency of the detection device, the present application provides a prefabricated building material detection device.

[0006] The present application provides an assembled building material detection device that adopts the following technical solution:

[0007] A device for detecting assembled building materials comprises a conveyor belt and an inspection box, wherein the inspection box is provided with a feed port connected to the conveyor belt, the inspection box is provided with an inspection assembly, the inspection assembly comprises a hydraulic cylinder arranged on the top surface of the inspection box, the output shaft of the hydraulic cylinder is inserted into the interior of the inspection box and is connected to a pressing plate, a cylinder is provided on the outer wall of the inspection box, the cylinder output shaft is inserted into the interior of the inspection box, a cleaning assembly is fixedly connected to the cylinder output shaft, the cleaning assembly comprises a scraper fixedly connected to the cylinder output shaft, the bottom surface of the scraper is in close contact with the bottom surface of the inspection box, and a waste port is provided on the surface of the inspection box away from the cylinder.

[0008] By adopting the above technical solution, when unqualified test products are pressed and crushed, the operator starts the cylinder. Under the action of the cylinder, the scraper fixed on the cylinder output shaft will move along the bottom surface of the test box. During the movement, the broken pieces accumulated in the test box will be pushed to the waste port. This process can be completed quickly only by the operator starting the cylinder, which makes it convenient for the operator to clean up and shortens the waiting time of the detection component during the cleaning process, thereby improving the detection efficiency of the detection device.

[0009] Optionally, a lead screw and a guide rod are provided on the outer wall of the detection box, the lead screw is rotatably connected to the detection box, a drive motor is provided on the detection box, the output shaft of the drive motor is connected to the lead screw, a movable plate is commonly connected between the lead screw and the guide rod, a fixing frame for fixing the cylinder is provided on the movable plate, a slide groove is opened on the side wall of the detection box, the cylinder output shaft is inserted into the slide groove and slidably cooperates with the slide groove.

[0010] By adopting the above technical solution, the setting of the lead screw can realize the lifting of the cylinder height, so that the bottom surface of the scraper can be separated from the bottom surface of the detection box when the scraper returns, avoiding dust and debris that are difficult to clean from being pushed to the corners of the detection box during the return stroke of the scraper, thereby improving the cleaning effect of the scraper and further improving the detection efficiency of the detection device.

[0011] Optionally, the cleaning assembly also includes a dust suction plate fixedly connected to the cylinder output shaft, the dust suction plate is fixedly connected to the surface of the scraper away from the bottom surface of the detection box, the cylinder is provided with a driving assembly for driving the cylinder to rotate, and a plurality of dust suction holes are evenly opened on a side of the dust suction plate away from the scraper.

[0012] By adopting the above technical solution, under the action of the driving component, the cylinder rotates, and when the dust suction hole on the dust suction plate faces the bottom surface of the detection box, the driving component is closed and the cylinder is started, and the dust suction plate will move along the bottom surface of the detection box. During the movement, dust and debris that are not easily cleaned by the scraper can be sucked into the inside of the dust suction plate, thereby further improving the cleaning effect, shortening the waiting time of the detection component, and further improving the detection efficiency of the detection device.

[0013] Optionally, the driving assembly includes a gear ring sleeved on the outside of the cylinder, a gear is provided on one side of the gear ring, the gear is meshed with the gear ring, and a driving member for driving the gear to rotate is provided on the detection box.

[0014] By adopting the above technical solution, after the driving member is started, the gear rotates, and the rotation of the gear will drive the ring gear to rotate, thereby realizing the rotation of the cylinder. The dust suction plate connected to the scraper will gradually approach the bottom surface of the detection box during the rotation process. When the dust suction hole opens toward the bottom surface of the detection box, the driving member is closed, and the dust suction operation can be performed at this time.

[0015] Optionally, a brush is provided on a side of the dust collecting plate facing away from the scraper plate.

[0016] By adopting the above technical solution, the brush can sweep up the dust and debris on the bottom surface of the detection box when it moves with the dust collection plate, thereby increasing the probability of dust and debris being absorbed by the dust collection plate and further improving the cleaning effect.

[0017] Optionally, the dust suction plate is a hollow plate with a connecting hole provided on the dust suction plate, an air suction pump is provided on the detection box, a dust collecting box is provided at the air suction end of the air suction pump, and an air suction pipe is provided on the outer wall of the dust collecting box. When the air suction pipe is connected to the connecting hole, the dust collecting box is connected to the dust suction plate.

[0018] By adopting the above technical solution, before performing the vacuuming operation, the operator connects the suction pipe to the connecting hole, and then starts the suction pump and the cylinder. During the movement of the vacuum plate, the dust and debris sucked by the vacuum plate will be drawn into the dust collecting box by the suction pump, thereby reducing the possibility of dust and debris in the vacuum plate falling back to the bottom of the detection box, thereby further improving the cleaning effect.

[0019] Optionally, a filter is fixedly connected to the dust box.

[0020] By adopting the above technical solution, the filter intercepts the dust and debris entering the dust collection box, which is convenient for centralized processing of the dust and debris. At the same time, the setting of the filter reduces the possibility of impurities such as dust and debris entering the suction pump, thereby extending the service life of the suction pump.

[0021] Optionally, an inclined slide is provided under the waste opening, and a waste box is provided at the end of the slide.

[0022] By adopting the above technical solution, the broken pieces pushed to the waste opening by the scraper fall into the waste box under the guidance of the slide plate, which makes it convenient for operators to centrally recycle and process the waste.

[0023] Optionally, a visual window is provided on the detection box.

[0024] By adopting the above technical solution, the setting of the viewing window allows the operator to observe the inspection status of the inspection products inside the inspection box. When unqualified inspection samples appear, the cylinder can be started in time for cleaning, and the working status of the dust collection plate can also be observed.

[0025] In summary, the present application includes at least one of the following beneficial technical effects:

[0026] 1. The present application sets up a cylinder and a scraper. When an unqualified test product is pressed and crushed, the operator starts the cylinder. Under the push of the cylinder, the scraper moves along the bottom surface of the test box. During the movement, the broken pieces accumulated in the test box are pushed to the waste opening. The process can be completed quickly by the operator only needing to start the cylinder. This makes it convenient for the operator to clean up and shortens the waiting time of the test component during the cleaning process, thereby improving the detection efficiency of the detection device.

[0027] 2. The present application sets a driving component, a dust suction plate and an air suction pump. When driven by the driving component, the cylinder rotates. During the rotation of the cylinder, the dust suction plate connected to the scraper will gradually approach the bottom surface of the detection box. When the dust suction hole is opened toward the bottom surface of the detection box, the driving component is closed and the air suction pump is started. At this time, the dust and debris remaining on the bottom surface of the detection box can be cleaned, thereby improving the cleaning effect, shortening the waiting time of the detection component, and further improving the detection efficiency of the detection device. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of this application.

[0029] Figure 2 It is a cross-sectional view of the detection box in the embodiment of the present application.

[0030] Figure 3 It is a schematic diagram of the structure of the cleaning component in the embodiment of the present application.

[0031] Figure 4 It is a schematic diagram of the structure of the driving component in the embodiment of the present application.

[0032] Figure 5 It is a cross-sectional view of the dust collecting box and the dust suction pipe structure in this embodiment.

[0033] Explanation of the accompanying drawings: 1. conveyor belt; 2. detection box; 201. feed port; 202. industrial control screen; 203. visual window; 204. waste port; 205. slide plate; 3. waste box; 4. detection component; 41. hydraulic cylinder; 42. pressing block; 5. cylinder; 6. cleaning component; 61. scraper; 62. dust suction plate; 621. dust suction hole; 622. brush; 623. connecting hole; 7. ear plate; 8. lead screw; 9. guide rod; 10. driving motor; 11. moving plate; 12. fixing frame; 13. slide groove; 14. driving component; 141. gear ring; 142. driving member; 143. gear; 15. cavity; 16. dust collecting box; 161. suction pipe; 162. suction pump. DETAILED DESCRIPTION

[0034] The following is combined with Figure 1-5 This application is described in further detail.

[0035] The embodiment of the present application discloses a device for detecting materials for assembled buildings.

[0036] Reference Figure 1 A prefabricated building material detection device includes a conveyor belt 1 and a detection box 2. The conveyor belt 1 is used for conveying prefabricated building materials. The detection box 2 is arranged at the end of the conveying direction of the conveyor belt 1. A feed port 201 and a discharge port (not shown in the figure) are opened on the opposite side walls of the detection box 2. The feed port 201 is connected to the conveyor belt 1. An industrial control screen 202 and a visual window 203 are arranged on the detection box 2. All electrical devices in the conveyor belt 1 and the detection box 2 are electrically connected to the industrial control screen 202 through a control system. A waste port 204 is opened on the detection box 2. An inclined slide plate 205 is fixedly connected to the side wall of the detection box 2, and a waste box 3 is fixedly connected below the slide plate 205.

[0037] Reference Figure 1 and Figure 2 A detection assembly 4 for strength testing of assembled building materials is fixedly connected inside the detection box 2. The detection assembly 4 includes a hydraulic cylinder 41 fixedly connected to the top surface of the detection box 2. The output shaft of the hydraulic cylinder 41 passes through the top surface of the detection box 2 and extends into the inside of the detection box 2. A pressing block 42 is fixedly connected to the end of the output shaft of the hydraulic cylinder 41 located inside the detection box 2.

[0038] Reference Figure 2 , Figure 3 and Figure 4The side wall of the detection box 2 is slidably connected with a cylinder 5, the output shaft of the cylinder 5 extends into the interior of the detection box 2 and is fixedly connected with a cleaning assembly 6, the cleaning assembly 6 comprises a scraper 61 and a dust collecting plate 62 fixedly connected to the output shaft of the cylinder 5, the interior of the dust collecting plate 62 is a hollow structure, in the initial position, the bottom surface of the scraper 61 is in close contact with the bottom surface of the detection box 2, the dust collecting plate 62 is fixedly connected to the side of the scraper 61 away from the bottom surface of the detection box 2, a plurality of dust collecting holes 621 are evenly opened on the side of the dust collecting plate 62 away from the bottom surface of the scraper 61, and a brush 622 is fixedly connected.

[0039] When the operator observes from the viewing window 203 that unqualified test products are pressed and crushed, the operator starts the cylinder 5. Under the push of the cylinder 5, the scraper 61 fixed to the output shaft of the cylinder 5 will move along the bottom surface of the test box 2. During the movement, the broken pieces accumulated in the test box 2 are pushed onto the slide 205 of the waste port 204, and are moved into the waste box 3 under the guidance of the slide 205. The cleaning process can be completed quickly by the operator only by starting the cylinder 5, which is convenient for the operator to clean and shortens the waiting time of the detection component 4 during the cleaning process, thereby improving the detection efficiency of the detection device.

[0040] Reference Figure 2 , Figure 3 and Figure 4 Two oppositely arranged ear plates 7 are fixedly connected to the outer side wall of the detection box 2, and a lead screw 8 and a guide rod 9 are connected between the two ear plates 7, wherein the lead screw 8 is rotatably connected to the two ear plates 7, and the guide rod 9 is fixedly connected to the two ear plates 7. A drive motor 10 is fixedly connected to the upper ear plate 7, and the output shaft of the drive motor 10 is fixedly connected to the lead screw 8. A movable plate 11 is commonly connected to the lead screw 8 and the guide rod 9, and the movable plate 11 is threadedly connected to the ear plate 7. A fixed frame 12 is fixedly connected to the movable plate 11, and the fixed frame 12 is rotatably connected to the cylinder 5. A slide groove 13 that slidably cooperates with the output shaft of the cylinder 5 is opened on the side wall of the detection box 2.

[0041] When the scraper 61 moves to the waste port 204, the operator pauses the cylinder 5 and starts the drive motor 10. Driven by the drive motor 10, the movable plate 11 moves the cylinder 5 upward. When the bottom surface of the scraper 61 is separated from the bottom surface of the detection box 2, the control cylinder 5 drives the scraper 61 to return. The setting of the lead screw 8 prevents dust and debris that are difficult to clean from being pushed to the corner of the detection box 2 during the return process of the scraper 61, thereby improving the cleaning effect of the scraper 61 and further improving the detection efficiency of the detection device.

[0042] Reference Figure 3 , Figure 4 and Figure 5The cylinder 5 is fixedly connected with a driving assembly 14 for driving the cylinder 5 to rotate. The driving assembly 14 includes a gear ring 141 sleeved on the outside of the cylinder 5. The moving plate 11 is fixedly connected with a driving member 142. In this embodiment, the driving member 142 is a motor. The output shaft of the driving member 142 is fixedly connected with a gear 143 meshing with the gear ring 141. A cavity 15 is opened on the side wall of the detection box 2. The scraper 61 and the dust collecting plate 62 are rotatably connected in the cavity 15.

[0043] Reference Figure 3 , Figure 4 and Figure 5 A connecting hole 623 is provided on one side of the dust collecting plate 62 close to the cylinder 5, a dust collecting box 16 is fixedly installed on the outer wall of the detection box 2, a filter screen (not shown in the figure) is fixedly connected to the dust collecting box 16, an air suction pump 162 is fixedly connected to the detection box 2, the air suction pump and the dust collecting box 16 are connected through an exhaust pipe (not shown in the figure), an air suction pipe 161 and an air suction pump 162 are fixedly connected to the dust collecting box 16, the dust collecting box 16 is connected to the air suction end of the air suction pump 162, when the operator connects the air suction pipe 161 to the connecting hole 623, the dust collecting box 16 is connected to the dust collecting plate 62.

[0044] When the scraper 61 returns to the cavity 15, the operator continues to start the drive motor 10. Under the drive of the drive motor 10, the movable plate 11 moves upward with the cylinder 5. When the cylinder 5 moves to a position where it can rotate, the drive motor 10 is turned off, the drive member 142 is started, and the rotation of the gear 143 will drive the gear ring 141 to rotate, thereby realizing the rotation of the cylinder 5. The dust suction plate 62 connected to the scraper 61 will gradually approach the bottom surface of the detection box 2 during the rotation process. When the dust suction hole 621 opens toward the bottom surface of the detection box 2, the drive is turned off. Part 142, at this time, the operator connects the suction pipe 161 to the connecting hole 623, and starts the suction pump 162 and the cylinder 5. Under the action of the cylinder 5 and the suction pump 162, the dust collecting plate 62 moves along the bottom surface of the detection box 2. During the movement, dust and debris are sucked into the dust collecting box 16. This process realizes the cleaning of dust and debris on the bottom surface of the detection box 2, and the extraction action of the suction pump 162 reduces the possibility of dust and debris in the dust collecting plate 62 falling back to the bottom surface of the detection box 2, further improving the cleaning effect;

[0045] The dust and debris in the dust box 16 will be intercepted by the filter, which is convenient for the operator to centrally handle the impurities. At the same time, the setting of the filter reduces the possibility of impurities such as dust and debris entering the suction pump 162, thereby extending the service life of the suction pump 162. After cleaning, the operator can start the detection component 4 and the conveyor belt 1 to continue the detection operation.

[0046] The implementation principle of the assembled building material detection device of the embodiment of the present application is as follows: when the operator observes the crushing in the detection box 2 from the viewing window 203, the cylinder 5 is started. Under the push of the cylinder 5, the scraper 61 fixed to the output shaft of the cylinder 5 will move along the bottom surface of the detection box 2. During the movement, the crushed blocks accumulated in the detection box 2 are pushed onto the slide plate 205 of the waste opening 204, and are moved into the waste box 3 under the guidance of the slide plate 205. When the scraper 61 moves to the waste opening 204, the cylinder 5 is paused and the drive motor 10 is started. Under the drive of the drive motor 10, the moving plate 11 moves upward with the cylinder 5. When the bottom surface of the scraper 61 is separated from the bottom surface of the detection box 2, the scraper 61 is returned.

[0047] Then, the driving member 142 is started to drive the cylinder 5 to rotate. When the dust suction hole 621 of the dust suction plate 62 is facing the bottom surface of the detection box 2, the driving member 142 is closed. Then, the operator connects the suction pipe 161 to the connecting hole 623, and starts the suction pump 162 and the cylinder 5. Under the action of the cylinder 5 and the suction pump 162, the dust suction plate 62 moves along the bottom surface of the detection box 2. During the movement, dust and debris are sucked into the dust collecting box 16, thereby cleaning the dust and debris on the bottom surface of the detection box 2, making it convenient for the operator to clean up, while shortening the waiting time of the detection component 4 during the cleaning process, thereby improving the detection efficiency of the detection device.

[0048] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. An assembled building material testing device, comprising a conveyor belt (1) and a testing box (2), wherein the testing box (2) is provided with a feed port (201) connected to the conveyor belt (1), and the testing box (2) is provided with a testing component (4), wherein the testing component (4) comprises a hydraulic cylinder (41) arranged on the top surface of the testing box (2), and the output shaft of the hydraulic cylinder (41) is inserted into the interior of the testing box (2) and connected to a pressing plate, characterized in that: A cylinder (5) is provided on the outer wall of the detection box (2); an output shaft of the cylinder (5) is inserted into the interior of the detection box (2); the output shaft of the cylinder (5) is fixedly connected to a cleaning assembly (6); the cleaning assembly (6) comprises a scraper (61) fixedly connected to the output shaft of the cylinder (5); the bottom surface of the scraper (61) is in close contact with the bottom surface of the detection box (2); and a waste material opening (204) is provided on the surface of the detection box (2) away from the cylinder (5).

2. The assembled building material detection device according to claim 1, characterized in that: A lead screw (8) and a guide rod (9) are provided on the outer wall of the detection box (2), the lead screw (8) is rotatably connected to the detection box (2), a drive motor (10) is provided on the detection box (2), an output shaft of the drive motor (10) is connected to the lead screw (8), a movable plate (11) is commonly connected between the lead screw (8) and the guide rod (9), a fixing frame (12) for fixing the cylinder (5) is provided on the movable plate (11), a slide groove (13) is provided on the side wall of the detection box (2), the output shaft of the cylinder (5) is inserted into the slide groove (13) and slidably cooperates with the slide groove (13).

3. The assembled building material detection device according to claim 1, characterized in that: The cleaning assembly (6) further comprises a dust collecting plate (62) fixedly connected to the output shaft of the cylinder (5); the dust collecting plate (62) is fixedly connected to the surface of the scraper (61) facing away from the bottom surface of the detection box (2); a driving assembly (14) for driving the cylinder (5) to rotate is provided on the cylinder (5); and a plurality of dust collecting holes (621) are evenly arranged on a side of the dust collecting plate (62) facing away from the scraper (61).

4. The assembled building material detection device according to claim 3, characterized in that: The driving assembly (14) comprises a gear ring (141) sleeved on the outside of the cylinder (5), a gear (143) is provided on one side of the gear ring (141), the gear (143) is meshed with the gear ring (141), and a driving member (142) for driving the gear (143) to rotate is provided on the detection box (2).

5. The assembled building material detection device according to claim 3, characterized in that: A brush (622) is provided on a side of the dust collecting plate (62) facing away from the scraper (61).

6. The assembled building material detection device according to claim 3, characterized in that: The dust suction plate (62) is a hollow plate. A connecting hole (623) is provided on the dust suction plate (62). An air suction pump (162) is provided on the detection box (2). A dust collecting box (16) is provided at the air suction end of the air suction pump (162). An air suction pipe (161) is provided on the outer wall of the dust collecting box (16). When the air suction pipe (161) is connected to the connecting hole (623), the dust collecting box (16) is connected to the dust suction plate (62).

7. The assembled building material detection device according to claim 6, characterized in that: A filter screen is fixedly connected inside the dust collecting box (16).

8. The assembled building material detection device according to claim 1, characterized in that: A slanted slide plate (205) is provided below the waste material opening (204), and a waste material box (3) is provided at the end of the slide plate (205).

9. The assembled building material detection device according to claim 1, characterized in that: The detection box (2) is provided with a visual window (203).