Superfine wire high-speed single twister
By designing a compact ultra-fine wire high-speed single winch, using thin sheet rotary arms and roller sets, the existing ultra-fine wire single winch has large size and high energy consumption, and the effect of high-speed stranding and low energy consumption is achieved. , suitable for thinner wires.
Patent Information
- Application Number
- CN202420842425.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
The existing ultra-fine wire single twisters are large in size and bulky, with slow twisting speed and high energy consumption, which cannot meet market demand.
An ultra-fine wire high-speed single winch is designed, with a compact structure including the base, control panel, line inlet mechanism and strand mechanism, and a sheet-shaped rotary arms and roller set, reducing weight and improving aerodynamic design , high-speed stranded wire is achieved through double-slot wheel sets and rotating motors.
It achieves a compact structure, small size and light weight, improves the stranding speed, reduces energy consumption, and is suitable for thinner wires, meeting market demand.
Smart Images
Figure CN222168037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of single twisting machines, in particular to an ultra-fine wire high-speed single twisting machine. Background Art
[0002] The single twisting machine is a wire and cable equipment, suitable for high-frequency wires, data wires, electronic wires, core wires and multi-strand twisted wires and cables such as HDMI, DP, USB, CAT-7, DVI, ATA, SATA, etc. It can be equipped with a power motor at one end of the machine base, and a twisting rack driven by the power motor is set up with an axle tube above the power motor, and a moving seat is set up on the machine base in conjunction with a moving track, and an adjustment motor for driving the winding rack is set up on the moving seat.
[0003] The ultra-fine wire single twisting machine is a device specially used for twisting ultra-fine wires. It adopts advanced processes and technologies to achieve high-precision and high-efficiency ultra-fine wire twisting. The current ultra-fine wire single twisting machines are large and heavy, with slow twisting speed and high energy consumption, which cannot meet market demand. Utility Model Content
[0004] In view of the defects of the above-mentioned prior art, the utility model provides an ultra-fine wire high-speed single twisting machine, which has a compact structure, small size, light weight, conforms to the aerodynamic design, has a high speed, is suitable for thinner wires, has low energy consumption, and can meet market demand.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] An ultra-fine wire high-speed single twisting machine comprises a machine base and a control panel. A wire feed mechanism, a wire twisting mechanism and a wire take-up tray are arranged on the machine base in sequence. The wire feed mechanism comprises a wire feed channel and a double-groove wheel group. The double-groove wheel group is arranged in the wire feed channel. The double-groove wheel group comprises a first double-groove wheel and a second double-groove wheel. The first double-groove wheel and the second double-groove wheel are arranged at intervals. The wire twisting mechanism comprises a rotating motor, a transmission shaft and a wire twisting frame. The rotating motor is connected to the wire twisting frame through the transmission shaft. The wire twisting frame comprises a first rotary arm and a second rotary arm. The first rotary arm is arranged above the wire take-up tray, and the second rotary arm is arranged below the wire take-up tray. The first rotary arm and the second rotary arm are both thin sheets, and the wire take-up tray is connected to the wire take-up motor.
[0007] In the above description, as a preference, the first swing arm is arranged to be inclined from bottom to top, and the second swing arm is arranged to be inclined from top to bottom.
[0008] In the above description, preferably, a twisting wheel is provided at the end of the first swing arm and the end of the second swing arm.
[0009] In the above description, preferably, the wire twisting mechanism also includes a roller group, the roller group includes a first roller, a second roller and a third roller, the first roller and the second roller are respectively arranged on the first swing arm and the second swing arm, and the third roller is arranged between the first roller and the second roller.
[0010] The beneficial effects produced by the utility model are as follows: the double-groove wheel group includes a first double-groove wheel and a second double-groove wheel, the first double-groove wheel and the second double-groove wheel are arranged at intervals in the wire feeding channel, and when feeding the wire, the bottom of the first double-groove wheel is first wound around the top of the second double-groove wheel, and then the bottom of the second double-groove wheel is wound back to the top of the first double-groove wheel, and finally the top of the first double-groove wheel is wound around the bottom of the second double-groove wheel for feeding the wire, and the wire feeding mechanism and the wire twisting mechanism can be divided into two parts, so as to avoid the torsional force of the wire at the wire feeding mechanism affecting the wire twisting mechanism part; the wire twisting frame includes a first swing arm and a second swing arm, the first swing arm is arranged above the wire taking-up material tray, and the second swing arm is arranged below the wire taking-up material tray, with a compact structure, small size and light weight; the first swing arm and the second swing arm are both thin sheets, which are more in line with aerodynamic design than traditional circular swing arms, and can effectively reduce energy consumption by reducing weight. At the same time, the wire twisting speed is increased, and thinner wires are suitable, which can meet market demand. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 : It is a structural schematic diagram of an embodiment of the utility model;
[0012] Figure 2 : It is a schematic diagram of the cross-sectional structure of the first double-groove pulley of an embodiment of the utility model;
[0013] Description of the accompanying drawings: 10-machine base, 11-control panel, 20-wire inlet channel, 21-first double-grooved wheel, 22-second double-grooved wheel, 30-rotating motor, 31-first swing arm, 32-second swing arm, 33-first roller, 34-second roller, 35-third roller, 36-twisting wheel, 40-take-up material tray, 41-take-up motor. DETAILED DESCRIPTION
[0014] In order to more clearly explain the structural features, technical means and specific purposes and functions achieved by the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0015] This embodiment: Figure 1-2As shown, the ultra-fine wire high-speed single twisting machine includes a machine base 10 and a control panel 11. The machine base 10 is provided with a wire feeding mechanism, a wire twisting mechanism and a wire take-up tray 40 in sequence. The wire feeding mechanism includes a wire feeding channel 20 and a double groove wheel group. The double groove wheel group is arranged in the wire feeding channel 20. The double groove wheel group includes a first double groove wheel 21 and a second double groove wheel 22 with the same structure. The first double groove wheel 21 and the second double groove wheel 22 are arranged at intervals. When feeding the wire, the bottom of the first double groove wheel 21 is first wound around the top of the second double groove wheel 22, and then the bottom of the second double groove wheel 22 is wound back to the top of the first double groove wheel 21, and finally the top of the first double groove wheel 21 is wound around the bottom of the second double groove wheel 22 for feeding the wire. The wire feeding mechanism and the wire twisting mechanism can be divided into two parts to prevent the torsional force of the wire at the wire feeding mechanism from affecting the wire twisting mechanism part;
[0016] The wire twisting mechanism includes a rotating motor 30, a transmission shaft, a roller group and a wire twisting frame. The rotating motor 30 is connected to the control panel 11. The rotating motor 30 is connected to the wire twisting frame through the transmission shaft. The wire twisting frame includes a first swing arm 31 and a second swing arm 32. The first swing arm 31 is arranged above the wire take-up material tray 40, and the second swing arm 32 is arranged below the wire take-up material tray 40. The structure is compact, the volume is small, and the weight is light. The roller group includes a first roller 33, a second roller 34 and a third roller 35. The first roller 33 and the second roller 34 are respectively arranged on the first swing arm 31 and the second swing arm 33. 2, the third roller 35 is arranged between the first roller 33 and the second roller 34, the ends of the first swing arm 31 and the second swing arm 32 are both provided with a twisting wheel 36, the first swing arm 31 and the second swing arm 32 are both thin sheets, which are more in line with the aerodynamic design compared with the traditional circular swing arm, and can effectively reduce energy consumption by reducing weight. At the same time, the twisting speed is increased, and thinner wires are suitable, which can meet market demand. The first swing arm 31 is inclined from bottom to top, and the second swing arm 32 is inclined from top to bottom, which is more convenient for winding compared with the traditional swing arm set at 90 degrees;
[0017] The wire take-up tray 40 is connected to a wire take-up motor 41 , which is connected to the control panel 11 . The wire take-up motor 41 drives the wire take-up tray 40 to take up the wire.
[0018] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Therefore, any modification, equivalent replacement, improvement, etc. made to the above embodiment based on the technical solution of the present invention still falls within the scope of the technical solution of the present invention.
Claims
1. Ultra-fine wire high-speed single twisting machine, including a machine base and a control panel, characterized by: A wire feeding mechanism, a wire twisting mechanism and a wire taking-up tray are sequentially arranged on the machine base. The wire feeding mechanism comprises a wire feeding channel and a double-grooved wheel group. The double-grooved wheel group is arranged in the wire feeding channel. The double-grooved wheel group comprises a first double-grooved wheel and a second double-grooved wheel. The first double-grooved wheel and the second double-grooved wheel are arranged at intervals. The wire twisting mechanism comprises a rotating motor, a transmission shaft and a wire twisting frame. The rotating motor is connected to the wire twisting frame through the transmission shaft. The wire twisting frame comprises a first rotary arm and a second rotary arm. The first rotary arm is arranged above the wire taking-up tray, and the second rotary arm is arranged below the wire taking-up tray. The first rotary arm and the second rotary arm are both thin sheets, and the wire taking-up tray is connected to the wire taking-up motor.
2. The ultra-fine wire high-speed single twisting machine according to claim 1, characterized in that: The first rotary arm is arranged to be inclined from bottom to top, and the second rotary arm is arranged to be inclined from top to bottom.
3. The ultra-fine wire high-speed single twisting machine according to claim 1, characterized in that: The ends of the first rotary arm and the second rotary arm are both provided with twisting wheels.
4. The ultra-fine wire high-speed single twisting machine according to claim 1, characterized in that: The wire twisting mechanism also includes a roller group, which includes a first roller, a second roller and a third roller. The first roller and the second roller are respectively arranged on the first swing arm and the second swing arm, and the third roller is arranged between the first roller and the second roller.