Automatic magnetizer

Abstract

The utility model discloses an automatic magnetizer, including magnetizing chassis, console, conveyer, clamp and pneumatic magnetizing frock, wherein magnetizing chassis and console are connected left and right, the side of magnetizing chassis adjacent to console is embedded with the visual window, the inside of magnetizing chassis is provided with the cavity of side opening, the side of magnetizing chassis is hinged with the access door, and the access door is connected with the conveyor. Openings communicated with the cavity are formed in the front side and the rear side of the magnetizing machine box. The conveyor comprises a rack and a conveying belt installed on the upper side of the rack, the input side and the output side of the conveying belt extend out of the magnetizing machine box through openings in the front side and the rear side of the magnetizing machine box respectively, and the conveying belt can be connected with an external discharging mechanical arm in a bearing mode. The clamp is installed on the machine frame and comprises an installation clamp, a bottom plate, a base, a guide column, a guide plate, a first air cylinder, a second air cylinder and a clamping plate, and the installation clamp is connected to the side edge of the bottom plate. The device can be connected with a discharging mechanical arm, a vibration disc does not need to be arranged, and conveying and magnetizing of large-size magnet elements are met.

Description

Technical Field

[0001] The utility model relates to the field of magnetizing magnetic elements, in particular to an automatic magnetizing machine. Background Art

[0002] Magnetic materials are ancient functional materials with a wide range of uses. Modern magnetic materials have been widely used in our lives, such as permanent magnet materials used as motors, core materials used in transformers, magneto-optical disks used as storage, magnetic recording floppy disks for computers, etc. Magnetic materials are closely related to informatization, automation, mechatronics, national defense, and all aspects of the national economy.

[0003] Before being used in industrial components, magnetic components need to be magnetized until they have magnetism. There are two ways to magnetize magnetic components: manual magnetization and machine magnetization. With the continuous advancement of industrial technology, the manual magnetization process is gradually being eliminated.

[0004] Machine magnetization, such as a magnet continuous magnetization device disclosed in Chinese patent CN201720969691.5, is composed of a workbench, a suspension, a conveyor belt, a vibration plate, a frame, and an electromagnetic coil. The material is fed by the vibration plate, conveyed by the conveyor belt, and magnetized by the electromagnetic coil. However, due to the large size of some magnet elements, it is impossible to use the vibration plate to feed the material. In addition, when the magnet element is small, the magnet element passes through the conveyor belt, and its position may not be in the center of the conveyor belt. At this time, it will be difficult for the electromagnetic coil to align the magnet element. Therefore, the utility model proposes an automatic magnetizing machine, which is connected with the unloading mechanical arm, and does not need to be equipped with a vibration plate, so as to meet the transportation and magnetization of large-sized magnet elements. At the same time, the configured clamp can clamp the magnet element by pneumatic clamping when the magnet element is conveyed, so that the magnet element is directly under the magnetizer, thereby facilitating magnetization. In addition, in order to improve the adaptability to clamping workpieces of different sizes, the set clamp can move up, down, left, and right to meet the clamping of workpieces of different sizes. Utility Model Content

[0005] The purpose of the utility model is to provide an automatic magnetizing machine to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic magnetizing machine, comprising a magnetizing machine box, a control console, a conveyor, a fixture and a pneumatic magnetizing tooling, wherein the magnetizing machine box and the control console are connected on the left and right, a visual window is embedded on the side adjacent to the magnetizing machine box and the control console, a cavity with a side opening is provided in the magnetizing machine box, an inspection door is hinged on the side of the magnetizing machine box, and openings connected to the cavity are provided on the front and rear sides of the magnetizing machine box; the conveyor comprises a frame and a conveyor belt installed on the upper side of the frame, wherein the conveyor belt The input and output sides of the magnetizing chassis are respectively extended out of the magnetizing chassis through the openings on the front and rear sides of the magnetizing chassis, and the conveyor belt can be connected to the external unloading mechanical arm; the clamp is installed on the frame, and the clamp includes a mounting clamp, a bottom plate, a base, a guide column, a guide plate, a first cylinder, a second cylinder and a clamping plate, wherein the mounting clamp is connected to the side of the bottom plate, and the mounting clamp can be locked with the frame by bolts; the base is fixed on both sides of the bottom plate, and the two sides of the base are vertically fixed to the guide column, the top side of the guide column is connected to the support plate, and the guide plate is movably sleeved on the guide column.

[0007] Preferably, dust collectors are arranged on both sides of the opening on the front side of the magnetizing chassis, and the dust collectors are high-speed dust blowing fans.

[0008] Preferably, the first cylinder is mounted on the support plate, and the piston rod end of the first cylinder is connected to the guide plate.

[0009] Preferably, a second cylinder is installed on the side of the guide plate, and the front end of the second cylinder is connected to the clamping plate. The first cylinder can drive the guide plate to move downward, and drive the clamping plate forward through the second cylinder to perform a clamping action.

[0010] Preferably, the pneumatic magnetizing tooling comprises a third cylinder and a magnetizer, wherein the third cylinder is mounted on the top side of the magnetizing chassis, the lower end of the third cylinder is connected to the magnetizer, and the position of the magnetizer corresponds to the position of the fixture.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The equipment of the utility model can be connected with the unloading robot arm, and there is no need to configure a vibration plate, so it can meet the transportation and magnetization of large-sized magnetic elements. At the same time, the configured clamp can clamp the magnetic element by pneumatic clamping when the magnetic element is conveyed, so that the magnetic element is directly under the magnetizer, thereby facilitating magnetization. In addition, in order to improve the adaptability to clamping workpieces of different sizes, the set clamp can move up, down, left and right to meet the clamping effect of workpieces of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a side structural schematic diagram of the utility model;

[0014] Figure 2 It is a front structural schematic diagram of the utility model;

[0015] Figure 3This is a schematic diagram of the internal structure of the magnetizing chassis of the utility model;

[0016] Figure 4 It is a structural schematic diagram of the clamp of the utility model.

[0017] In the figure: 1. magnetizing chassis; 2. control console; 3. viewing window; 4. inspection door; 5. opening; 6. rack; 7. conveyor belt; 8. mounting clamp; 9. bottom plate; 10. base; 11. guide column; 12. guide plate; 13. first cylinder; 14. second cylinder; 15. clamping plate; 16. support plate; 17. dust collector; 18. third cylinder; 19. magnetizer. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] In the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0020] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] See also Figure 1-4The utility model provides a technical solution: an automatic magnetizing machine, including a magnetizing machine box 1, a control console 2, a conveyor, a fixture and a pneumatic magnetizing tooling, wherein the magnetizing machine box 1 and the control console 2 are connected to each other on the left and right, a visual window 3 is embedded on the side adjacent to the magnetizing machine box 1 and the control console 2, a cavity with a side opening is provided in the magnetizing machine box 1, an inspection door 4 (shielding door) is hinged on the side of the magnetizing machine box 1, and an opening 5 connected to the cavity is provided on the front and rear sides of the magnetizing machine box 1; the conveyor includes a frame 6 and a conveyor belt 7 installed on the upper side of the frame 6, wherein the input and output sides of the conveyor belt 7 are respectively connected by the magnetizing machine box 1 and the conveyor belt 7 is connected by the magnetizing machine box 1. The openings on the front and rear sides of the magnet case 1 extend out of the magnetizing case 1, and the conveyor belt 7 can be connected to the external unloading robot arm; the clamp is installed on the frame 6, and the clamp includes a mounting clamp 8, a bottom plate 9, a base 10, a guide column 11, a guide plate 12, a first cylinder 13, a second cylinder 14 and a clamping plate 15, wherein the mounting clamp 8 is connected to the side of the bottom plate 9, and the mounting clamp 8 can be locked with the frame 6 by bolts; the base 10 is fixed on both sides of the bottom plate 9, and the two sides of the base 10 are vertically fixed to the guide column 11, the top side of the guide column 11 is connected to the support plate 16, and the guide plate 12 is movably sleeved on the guide column 11.

[0022] In this embodiment, dust collectors 17 are arranged on both sides of the opening on the front side of the magnetizing chassis 1, and the dust collectors 17 are high-speed dust blowing fans.

[0023] In this embodiment, the first cylinder 13 is mounted on the support plate 16 , and the piston rod end of the first cylinder 13 is connected to the guide plate 12 .

[0024] In this embodiment, a second cylinder 14 is installed on the side of the guide plate 12, and the front end of the second cylinder 14 is connected to the clamping plate 15. The first cylinder 13 can drive the guide plate 12 to move downward, and drive the clamping plate 15 forward through the second cylinder 14 to perform a clamping action.

[0025] In this embodiment, the pneumatic magnetizing tooling includes a third cylinder 18 and a magnetizer 19, wherein the third cylinder 18 is installed on the top side of the magnetizing chassis 1, the lower end of the third cylinder 18 is connected to the magnetizer 19, and the position of the magnetizer 19 corresponds to the position of the fixture.

[0026] In this embodiment, the equipment of the utility model can be connected with the unloading robot arm, and there is no need to configure a vibration plate, so as to meet the transportation and magnetization of large-sized magnet elements. At the same time, the configured clamp can clamp the magnet element by pneumatic clamping when the magnet element is conveyed, so that the magnet element is directly under the magnetizer 19, thereby facilitating magnetization. In addition, in order to improve the adaptability to clamping workpieces of different sizes, the set clamp can move up, down, left and right to meet the clamping effect of workpieces of different sizes.

[0027] The specific working steps are as follows:

[0028] Step 1: Close the inspection door 4 (shielding door) on the side of the magnetizing chassis 1, open the panel of the console 2 and start the device;

[0029] Step 2: The external unloading robot grabs the component and places the component on the input side of the conveyor belt 7, and the magnet component is transported to the magnetizing box 1 via the conveyor belt 7;

[0030] Step 3: After the magnet element is in place, the conveyor belt 7 stops, the first cylinder 13 drives the guide plate 12 to move downward according to the size of the element, and the second cylinder 14 drives the clamping plate 15 to move forward to clamp the magnet element;

[0031] Step 4: The third cylinder 18 drives the magnetizer 19 downward and magnetizes the magnet element. After the magnetization is completed, the magnet element is output to the outside of the magnetizing chassis 1 by the conveyor belt 7, and the next magnet element is loaded and magnetized.

[0032] It is worth noting that the entire device is controlled by a main control button. Since the device matched with the control button is a common device and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Automatic magnetizing machine, It is characterized in that The invention comprises a magnetizing chassis (1), a control console (2), a conveyor, a fixture and a pneumatic magnetizing tooling, wherein the magnetizing chassis (1) and the control console (2) are connected to each other on the left and right, a visual window (3) is embedded in the side of the magnetizing chassis (1) adjacent to the control console (2), a cavity with a side opening is provided in the magnetizing chassis (1), a maintenance door (4) is hinged on the side of the magnetizing chassis (1), and openings (5) connected to the cavity are provided on the front and rear sides of the magnetizing chassis (1); the conveyor comprises a frame (6) and a conveyor belt (7) mounted on the upper side of the frame (6), wherein the input and output sides of the conveyor belt (7) extend out of the magnetizing chassis (1) through the openings on the front and rear sides of the magnetizing chassis (1) respectively. ), the conveyor belt (7) can be connected to the external material discharge mechanical arm; the clamp is installed on the frame (6), and the clamp includes a mounting clamp (8), a bottom plate (9), a base (10), a guide column (11), a guide plate (12), a first cylinder (13), a second cylinder (14) and a clamping plate (15), wherein the mounting clamp (8) is connected to the side of the bottom plate (9), and the mounting clamp (8) can be locked with the frame (6) by bolts; the base (10) is fixed on both sides of the bottom plate (9), and the two sides of the base (10) are vertically fixed to the guide column (11), the top side of the guide column (11) is connected to the support plate (16), and the guide plate (12) is movably sleeved on the guide column (11).

2. The automatic magnetizing machine according to claim 1, Features: Dust collectors (17) are arranged on both sides of the opening on the front side of the magnetizing chassis (1), and the dust collectors (17) are high-speed dust blowing fans.

3. The automatic magnetizing machine according to claim 1, Features: The first cylinder (13) is mounted on a support plate (16), and the piston rod end of the first cylinder (13) is connected to the guide plate (12).

4. The automatic magnetizing machine according to claim 3, Features: A second cylinder (14) is installed on the side of the guide plate (12), and the front end of the second cylinder (14) is connected to the clamping plate (15). The first cylinder (13) can drive the guide plate (12) to move downward, and drive the clamping plate (15) to move forward to perform a clamping action through the second cylinder (14).

5. The automatic magnetizing machine according to claim 1, Features: The pneumatic magnetizing tooling comprises a third cylinder (18) and a magnetizer (19), wherein the third cylinder (18) is mounted on the top side of the magnetizing chassis (1), the lower end of the third cylinder (18) is connected to the magnetizer (19), and the position of the magnetizer (19) corresponds to the position of the fixture.

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