Tile stacking automatic magnetizer
The automatic magnetizing machine addresses inefficiencies in tile magnetization by automating the process through vibrating screens, moving mechanisms, and conveying assemblies, enhancing efficiency and stability in tile and gasket handling.
Patent Information
- Application Number
- CN202420936011.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-30
AI Technical Summary
The existing process of magnetizing tiles is inefficient and labor-intensive, requiring manual placement of tiles and gaskets, which needs improvement.
An automatic magnetizing machine for tile stacking that integrates vibrating screens, moving mechanisms, lifting columns, and conveying assemblies to automate the placement and magnetization of tiles and gaskets, utilizing mechanical arms, suction components, and clamping structures for efficient handling and magnetization.
The machine eliminates manual operations, improving the overall magnetization efficiency by producing tiles and gaskets in an integrated manner and ensuring stable, efficient transfer and magnetization.
Smart Images

Figure CN222168070U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of magnetizers, and in particular to an automatic magnetizer for tile stacking. Background Art
[0002] The magnetizer is a machine for magnetizing magnets. Its structure is relatively simple. It is actually an electromagnet with extremely strong magnetic force, equipped with iron blocks of various shapes as additional magnetic poles to form a closed magnetic circuit with the magnetized object. When magnetizing, the additional magnetic poles and the magnetized object are arranged, and the excitation current is added, and the magnetization can be completed instantly.
[0003] like Figure 1 As shown, after the tiles 6 are produced, they need to be magnetized, and the tiles 6 are separated one by one by gaskets 7, and the gaskets 7 are provided with tensioning grooves 71. When the tiles are currently magnetized, they are still manually placed before magnetization, which is inefficient and labor-intensive, and needs to be improved. Utility Model Content
[0004] The purpose of the present application is to provide an automatic magnetizing machine for tile stacking in order to improve the magnetizing efficiency of the tiles.
[0005] The present application provides an automatic magnetizing machine for tile stacking, which adopts the following technical solution: it includes a frame and two vibrating screen plates, the frame is connected to two placement plates corresponding to the two vibrating screen plates respectively, each placement plate is provided with a placement slot, the frame is connected to a magnetizing coil, the magnetizing coil is provided with a receiving hole, the frame is connected to a moving mechanism for moving tiles and gaskets to the receiving hole, a lifting column is slidably connected in the receiving hole, the frame is connected to a first driving member for driving the lifting column to slide in a vertical direction, the frame is connected to a conveying plate, and the frame is connected to a conveying component for driving the tiles and gaskets in the receiving hole to move to the conveying plate.
[0006] By adopting the above technical solution, tiles and gaskets are placed in two vibrating screens respectively, and the tiles and gaskets are moved to the corresponding placement slots. The moving mechanism moves the tiles and gaskets in the placement slots to the lifting columns one by one. Each time a tile or a gasket is placed, the first driving member drives the lifting column to descend, so that the tiles and gaskets are moved into the receiving hole. When a certain number of tiles and gaskets are placed in the receiving hole, the magnetizing coil magnetizes the tiles. After the tiles are magnetized, the first driving member drives the lifting column to lift, so that the conveying component can move the tiles and gaskets on the lifting column to the conveying plate. The tiles and gaskets are produced in an integrated manner through the vibrating screen, the moving mechanism, the lifting column and the conveying component, which eliminates manual operation and improves the efficiency of the overall magnetization of the tiles.
[0007] Optionally, the placement plate is connected to a baffle plate and a side plate, the placement plate is detachably connected to a movable plate, the baffle plate, the side plate, the movable plate and the placement plate enclose the placement groove, the movable plate is connected to the placement plate through a locking piece, and the movable plate is provided with a waist-shaped hole for cooperating with the locking piece.
[0008] By adopting the above technical solution, the distance between the moving plate and the side plate is adjusted by moving the moving plate, so that the size of the placement groove becomes larger or smaller, and the placement groove is suitable for tiles and gaskets of different sizes. The moving plate is connected to the placement plate by a locking member, which improves the stability of the moving plate placed on the placement plate.
[0009] Optionally, the moving mechanism includes a mechanical arm connected to the frame, the mechanical arm is connected to a carrier plate, and the carrier plate is connected to a suction component for sucking and placing tiles and a tensioning component for tensioning gaskets.
[0010] By adopting the above technical solution, the robot arm drives the carrier to move, so that the carrier moves to the placement plate or the electromagnetic coil. When the carrier moves to the placement plate, the suction component sucks the tile, and the tension component tensions the gasket. When the carrier moves to the electromagnetic coil, the suction component releases the tile, and the tension component releases the gasket, so that the tile and the gasket are placed in the receiving hole in turn, so that the tile and the gasket are moved from the placement plate to the electromagnetic coil, and the efficiency of the overall magnetization of the tile is improved.
[0011] Optionally, the suction component includes a suction straw connected to the carrier plate, and the suction straw is connected to an air pump.
[0012] By adopting the above technical solution, the straw can suck or release the tile through the suction and release of the air pump, so as to facilitate moving the tile from the placement plate to the electromagnetic coil.
[0013] Optionally, the tensioning assembly includes two tensioning plates slidably connected to the carrier plate and a second driving member for driving the two tensioning plates to slide toward or away from each other, wherein the second driving member is connected to the carrier plate.
[0014] By adopting the above technical solution, when the robot moves the carrier plate to the placement plate, the two tensioning plates are located in the tensioning groove of the gasket, and the second driving member drives the two tensioning plates to slide in a direction away from each other until the tensioning plates abut against the inner wall of the tensioning groove, and the two tensioning plates tension the gasket. When the robot moves the carrier plate to the electromagnetic coil, the second driving member drives the two tensioning plates to slide in a direction close to each other, so that the tensioning plates loosen the gasket, making it easier to move the gasket from the placement plate to the electromagnetic coil.
[0015] Optionally, the conveying assembly includes a rotating plate rotatably connected to the frame and a third driving member for driving the rotating plate to rotate, the third driving member is connected to the frame, and the rotating plate is connected to a clamping structure for clamping tiles and gaskets.
[0016] By adopting the above technical solution, the third driving member drives the rotating plate to rotate, so that the clamping structure corresponds to the electromagnetic coil, which is convenient for the clamping structure to clamp the tiles and gaskets after electromagnetic. After the tiles and gaskets are clamped by the clamping structure, the third driving member drives the rotating plate to rotate, so that the clamping structure corresponds to the conveying plate, and the clamping structure releases the tiles and gaskets, so that the tiles and gaskets move from the electromagnetic coil to the conveying plate, which is convenient for collecting the tiles and gaskets after electromagnetic.
[0017] Optionally, the clamping structure includes two clamping plates slidably connected to the rotating plate and a fourth driving member for driving the two clamping plates to slide toward or away from each other, and the fourth driving member is connected to the rotating plate.
[0018] By adopting the above technical solution, the third driving member drives the rotating plate to rotate, so that the lifting column is located between the two clamping plates, and the first driving member drives the lifting column to lift, so that the tile and gasket after being electromagnetically actuated are separated from the receiving hole. The fourth driving member drives the two clamping plates to slide in a direction close to each other until the two clamping plates abut against the tile and gasket, and the tile and gasket are clamped by the two clamping plates, thereby improving the stability of the tile and gasket placed on the rotating plate.
[0019] Optionally, two stoppers are connected to the opposite sides of the two clamping plates.
[0020] By adopting the above technical solution, the third driving member drives the rotating plate to rotate, and the lifting column is located between the two blocks. During the process of the tiles and gaskets being lifted by the lifting column, the two blocks guide and limit the lifting of the tiles and gaskets, thereby improving the stability of the tiles and gaskets being lifted and preventing the tiles and gaskets from tipping over during the lifting process.
[0021] Optionally, the frame is slidably connected to a blocking block, and the frame is connected to a fifth driving member for driving the blocking block to slide in a direction close to or away from the magnetizing coil.
[0022] By adopting the above technical solution, after the tiles and gaskets are placed in the receiving hole, the fifth driving member drives the blocking block to slide in the direction close to the magnetizing coil, so that the blocking block covers the receiving hole, preventing the tiles and gaskets from escaping from the receiving hole during the magnetization process.
[0023] Optionally, there are at least two magnetizing coils, and the number of the placement plates and the number of the conveying components are the same as the number of the magnetizing coils.
[0024] By adopting the above technical solution, when one electromagnetic coil electromagnetically moves the tile, the moving mechanism will place the tile and the gasket in the plate in turn in the other electromagnetic coil, thereby improving the overall electromagnetic efficiency of the tile and the gasket.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. The tiles and gaskets are produced in an integrated manner through the vibrating screen plate, moving mechanism, lifting column and conveying assembly, which eliminates manual operation and improves the overall magnetization efficiency of the tiles.
[0027] 2. After the tile and the gasket are placed in the receiving hole, the fifth driving member drives the blocking block to slide in the direction close to the magnetization coil, so that the blocking block covers the receiving hole to prevent the tile and the gasket from escaping from the receiving hole during the magnetization process. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of tiles and gaskets.
[0029] Figure 2 It is one of the overall structural schematic diagrams of the embodiment of the present application, showing a vibrating screen plate.
[0030] Figure 3 yes Figure 2 A magnified image of area A.
[0031] Figure 4 This is the second schematic diagram of the overall structure of the embodiment of the present application, showing the moving mechanism.
[0032] Figure 5 yes Figure 4 Magnified view of area B.
[0033] Figure 6 It is one of the partial structural schematic diagrams of the embodiment of the present application, showing the blocking block.
[0034] Figure 7 This is the second partial structural diagram of an embodiment of the present application, showing a conveying assembly.
[0035] Explanation of the accompanying drawings: 1. frame; 11. placement plate; 111. baffle plate; 112. side plate; 113. movable plate; 114. placement slot; 115. locking member; 116. cover plate; 12. lifting column; 13. connecting plate; 14. fifth driving member; 15. threaded rod; 151. nut; 152. blocking block; 16. conveying plate; 2. vibrating screen plate; 3. magnetizing coil; 31. accommodating hole; 4. moving mechanism; 41. mechanical arm; 42. carrier plate; 43. suction assembly; 431. suction tube; 44. tensioning assembly; 441. tensioning plate; 442. second driving member; 5. conveying assembly; 51. rotating plate; 52. third driving member; 53. clamping structure; 531. clamping plate; 5311. blocking block; 532. fourth driving member; 6. tile; 7. gasket; 71. tensioning slot. DETAILED DESCRIPTION
[0036] The following is combined with Figure 2 -Attached Figure 7 This application is described in further detail.
[0037] The embodiment of the present application discloses an automatic magnetizing machine for tile stacking.
[0038] Combination Figure 2 and Figure 3 As shown, it includes a frame 1 and two vibrating sieve plates 2. The two vibrating sieve plates 2 are located on the same side of the frame 1. The two vibrating sieve plates 2 are arranged opposite to each other. A tile 6 is placed on one vibrating sieve plate 2, and a gasket 7 is placed on the other vibrating sieve plate 2. Two placement plates 11 are relatively fixedly connected to the upper surface of the frame 1. The two placement plates 11 correspond to the two vibrating sieve discs 2 one by one. A baffle 111 and a side plate 112 are fixedly connected to each placement plate 11 away from the frame 1. The baffle 111 and the side plate 112 are vertically arranged. Each placement plate 11 is detachably connected to a movable plate 113. The movable plate 113 and the side plate 112 are arranged in parallel. The baffle 111, the side plate 112, the movable plate 113 and the placement plate 11 are enclosed to form a placement groove 114. The placement plate 11 is detachably connected to a cover plate 116 for covering the placement groove 114. The tile 6 can be moved to the corresponding placement groove 114 through the vibrating sieve disc 2, and the gasket 7 is moved to another placement groove 114 through another vibrating sieve disc 2. The movable plate 113 is connected to the placement plate 11 through a locking member 115. The locking member 115 is a bolt. The movable plate 113 is provided with a waist-shaped hole for cooperating with the locking member 115.
[0039] Combination Figure 4 and Figure 5As shown, two magnetizing coils 3 are relatively fixedly connected to the upper surface of the frame 1, each magnetizing coil 3 is provided with a receiving hole 31, and a lifting column 12 is slidably connected in the receiving hole 31. The frame 1 is fixedly connected with a first driving member (not shown in the drawings) for driving the lifting column 12 to slide in the vertical direction. The first driving member is a cylinder, and the first driving member is externally connected to a controller (not shown in the drawings). The signal output end of the controller is connected to the signal input end of the first driving member, and the end of the lifting column 12 close to the first driving member is fixedly connected to the output end of the first driving member.
[0040] Combination Figure 4 and Figure 5 As shown, the frame 1 is connected to a moving mechanism 4 for moving the tile 6 and the gasket 7 placed in the slot 114 to the receiving hole 31. The moving mechanism 4 includes a mechanical arm 41 connected to the frame 1. The signal output end of the controller is connected to the signal input end of the mechanical arm 41. The mechanical arm 41 is rotatably connected to a carrier plate 42. The mechanical arm 41 can drive the carrier plate 42 to slide along the directions of the X-axis, the Y-axis and the Z-axis. The mechanical arm 41 can also drive the carrier plate 42 to rotate. A suction component 43 for sucking and placing the tile 6 is connected to the side of the carrier plate 42 close to the frame 1. The suction component 43 includes a suction pipe 431 fixedly connected to the carrier plate 42, and the suction pipe 431 is fixedly connected to an air pump (not shown in the figure). A tensioning assembly 44 for tensioning the gasket 7 is connected to one side of the carrier plate 42 close to the frame 1. The tensioning assembly 44 includes two tensioning plates 441 relatively slidably connected to the carrier plate 42 and a second driving member 442 for driving the two tensioning plates 441 to slide toward or away from each other. The second driving member 442 is fixedly connected to the carrier plate 42. The second driving member 442 is a bidirectional cylinder. The signal output end of the controller is connected to the signal input end of the second driving member 442. The side of the two tensioning plates 441 close to the second driving member 442 is fixedly connected to the output end of the second driving member 442.
[0041] Combination Figure 4 , Figure 5 and Figure 6 As shown, the frame 1 is rotatably and slidably connected with two connecting plates 13, one connecting plate 13 corresponds to one magnetizing coil 3, the frame 1 is fixedly connected with a fifth driving member 14 for driving the connecting plate 13 to slide in a direction close to or away from the magnetizing coil 3, the fifth driving member 14 is a rotary cylinder, the signal output end of the controller is connected with the signal input end of the fifth driving member 14, and one side of the connecting plate 13 is fixedly connected with the output end of the fifth driving member 14. The connecting plate 13 is detachably connected with a threaded rod 15, the connecting plate 13 is provided with a waist-shaped hole for slidingly cooperating with the threaded rod 15, the threaded rod 15 is threadedly connected with two nuts 151, the connecting plate 13 is located between the two nuts 151, and one end of the threaded rod 15 is fixedly connected with a blocking block 152.
[0042] Combination Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, the frame 1 is fixedly connected to a conveying plate 16, the conveying plate 16 is arranged at an angle, the magnetizing coil 3 is located between the conveying plate 16 and the vibrating screen plate 2, and the frame 1 is relatively connected to two conveying assemblies 5 for driving the tiles 6 and the gaskets 7 of the accommodating holes 31 to move to the conveying plate 16, and one conveying assembly 5 corresponds to one magnetizing coil 3. The conveying assembly 5 includes a rotating plate 51 rotatably connected to the frame 1 and a third driving member 52 for driving the rotating plate 51 to rotate, the third driving member 52 is fixedly connected to the frame 1, the third driving member 52 is a motor, the signal output end of the controller is connected to the signal input end of the third driving member 52, and the side of the rotating plate 51 close to the third driving member 52 is fixedly connected to the output end of the third driving member 52. A clamping structure 53 for clamping the tile 6 and the gasket 7 is connected to the side of the rotating plate 51 away from the third driving member 52. The clamping structure 53 includes two clamping plates 531 relatively slidably connected to the rotating plate 51 and a fourth driving member 532 for driving the two clamping plates 531 to slide toward or away from each other. The fourth driving member 532 is fixedly connected to the rotating plate 51. The fourth driving member 532 is a bidirectional cylinder. The signal output end of the controller is connected to the signal input end of the fourth driving member 532. The side of the two clamping plates 531 close to the fourth driving member 532 is fixedly connected to the output end of the fourth driving member 532. Two blocks 5311 are relatively fixedly connected to the opposite sides of the two clamping plates 531.
[0043] The implementation principle of the tile stacking automatic magnetizing machine of the embodiment of the present application is as follows: the tile 6 and the gasket 7 are moved to the corresponding placement groove 114 through their respective vibrating screen plates 2, the controller controls the mechanical arm 41 to move, so that the tensioning plate 441 and the suction pipe 431 move to the corresponding position, the second driving member 442 drives the two tensioning plates 441 to slide in the direction away from each other, the two tensioning plates 441 abut against the inner wall of the tensioning groove 71, the tensioning plate 441 tensions the gasket 7, and the suction pipe 431 sucks the tile 6 through the air pump. The controller controls the mechanical arm 41 to move, so that the tile 6 and the gasket 7 are located above the lifting column 12 in sequence, and the tile 6 and the gasket 7 are placed on the lifting column 12 in sequence, and a gasket 7 is placed after a tile 6 is placed. The first driving member drives the lifting column 12 to descend, so that the tile 6 and the gasket 7 are located in the receiving hole 31. When a certain number of tiles 6 and gaskets 7 are accumulated, the controller controls the fifth driving member 14 to open, and the fifth driving member 14 drives the blocking block 152 to slide in the direction close to the magnetizing coil 3, so that the blocking block 152 covers the receiving hole 31, and the magnetizing coil 3 magnetizes the tile 6. After the magnetization of the tile 6 is completed, the fifth driving member 14 drives the blocking block 152 to move, so that the blocking block 152 is staggered with the receiving hole 31. The third driving member 52 drives the rotating plate 51 to rotate, so that the receiving hole 31 is located between the two clamping plates 531. The first driving member drives the lifting column 12 to lift, so that the tile 6 and the gasket 7 are located between the two clamping plates 531. The fourth driving member 532 drives the two clamping plates 531 to slide in the direction close to each other, so that the two clamping plates 531 clamp the tile 6 and the gasket 7. The third driving member 52 drives the rotating plate 51 to rotate, so that the tile 6 and the gasket 7 correspond to the conveying plate 16. The fourth driving member 532 drives the two clamping plates 531 to slide away from each other, so that the two clamping plates 531 release the tile 6 and the gasket 7, making it easier for the magnetized tile 6 and the gasket 7 to move to the next workstation.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic magnetizing machine for tile stacking, characterized in that: The invention comprises a frame (1) and two vibrating screen plates (2), wherein the frame (1) is connected to two placement plates (11) corresponding to the two vibrating screen plates (2) respectively, each placement plate (11) being provided with a placement groove (114), the frame (1) being connected to a magnetizing coil (3), the magnetizing coil (3) being provided with a receiving hole (31), the frame (1) being connected to a moving mechanism (4) for moving tiles (6) and gaskets (7) to the receiving holes (31), a lifting column (12) being slidably connected in the receiving holes (31), the frame (1) being connected to a first driving member for driving the lifting column (12) to slide in a vertical direction, the frame (1) being connected to a conveying plate (16), and the frame (1) being connected to a conveying assembly (5) for driving the tiles (6) and gaskets (7) in the receiving holes (31) to move to the conveying plate (16).
2. The automatic magnetizing machine for stacking tiles according to claim 1, characterized in that: The placement plate (11) is connected to a baffle plate (111) and a side plate (112); the placement plate (11) is detachably connected to a movable plate (113); the baffle plate (111), the side plate (112), the movable plate (113) and the placement plate (11) enclose the placement groove (114); the movable plate (113) is connected to the placement plate (11) via a locking piece (115); and the movable plate (113) is provided with a waist-shaped hole for cooperating with the locking piece (115).
3. The automatic magnetizing machine for tile stacking according to claim 1, characterized in that: The moving mechanism (4) comprises a mechanical arm (41) connected to the frame (1), the mechanical arm (41) being connected to a carrier plate (42), the carrier plate (42) being connected to a suction assembly (43) for sucking and placing tiles (6) and a tensioning assembly (44) for tensioning gaskets (7).
4. The tile stacking automatic magnetizing machine according to claim 3, characterized in that: The suction assembly (43) comprises a suction tube (431) connected to the carrier plate (42), and the suction tube (431) is connected to an air pump.
5. The automatic magnetizing machine for stacking tiles according to claim 3, characterized in that: The tensioning assembly (44) comprises two tensioning plates (441) slidably connected to the carrier plate (42) and a second driving member (442) for driving the two tensioning plates (441) to slide in a direction toward or away from each other, wherein the second driving member (442) is connected to the carrier plate (42).
6. The automatic magnetizing machine for stacking tiles according to claim 1, characterized in that: The conveying assembly (5) comprises a rotating plate (51) rotatably connected to the frame (1) and a third driving member (52) for driving the rotating plate (51) to rotate, the third driving member (52) being connected to the frame (1), and the rotating plate (51) being connected to a clamping structure (53) for clamping a tile (6) and a gasket (7).
7. The automatic magnetizing machine for stacking tiles according to claim 6, characterized in that: The clamping structure (53) comprises two clamping plates (531) slidably connected to the rotating plate (51) and a fourth driving member (532) used for driving the two clamping plates (531) to slide in a direction toward or away from each other, wherein the fourth driving member (532) is connected to the rotating plate (51).
8. The automatic magnetizing machine for stacking tiles according to claim 7, characterized in that: Two stoppers (5311) are connected to the opposite sides of the two clamping plates (531).
9. The automatic magnetizing machine for tile stacking according to claim 1, characterized in that: The frame (1) is slidably connected to a blocking block (152), and the frame (1) is connected to a fifth driving member (14) for driving the blocking block (152) to slide in a direction approaching or away from the magnetizing coil (3).
10. The automatic magnetizing machine for stacking tiles according to claim 9, characterized in that: There are at least two magnetizing coils (3), and the number of the placement plates (11) and the number of the conveying components (5) are the same as the number of the magnetizing coils (3).
