Raw material batch cleaning device for tomato sauce processing

Abstract

The utility model belongs to the technical field of tomato sauce processing, and discloses a raw material batch cleaning device for tomato sauce processing, which comprises a base, a box body mounted at the center of the top end of the base, a cleaning tank arranged at the top end of the box body, a baffle mounted at the bottom end of one side of the cleaning tank in a sliding manner, and an opening arranged at the bottom end of one side of the box body close to the baffle. An opening is formed in the top end of the base, an electric telescopic rod is installed at the position, over the opening, of one side of the box body, a connecting block is installed on one side of the output end of the electric telescopic rod, one side of the connecting block is connected with the baffle, a hydraulic rod is installed at the position, over the box body, of the top end of the base through a support, and a stirring mechanism is installed on one side of the output end of the hydraulic rod. According to the device, silt and sundries on the surfaces of tomatoes can be discharged into the water tank through the discharge pipeline and are adhered to the surface of the filter screen, and a cleaning solution is pumped into the cleaning tank again through the water pump for recycling, so that the waste of the cleaning solution is reduced, and the processing cost is reduced.

Description

Technical Field

[0001] The utility model belongs to the technical field of tomato sauce processing, and more specifically, particularly relates to a raw material batch cleaning device for tomato sauce processing. Background Art

[0002] Tomato sauce is a concentrated tomato sauce product. It is made from ripe red tomatoes. It is crushed, pulped, peeled and seeded, then concentrated, canned and sterilized. The finished product is a bright red sauce with the unique flavor of tomato.

[0003] Since the surface of tomatoes is easily contaminated with mud and sand, in order to ensure the quality of the processed tomato sauce, the tomatoes usually need to be cleaned. The current batch cleaning device for raw materials used in tomato sauce processing usually directly sends the washed tomatoes to subsequent processing steps. However, during batch cleaning, when a lot of mud and sand accumulates on the surface of the tomatoes, a large amount of mud and sand accumulates in the cleaning liquid during the cleaning process, which can easily lead to poor cleaning effect. Frequent replacement of the cleaning liquid will cause waste of the cleaning liquid and increase processing costs.

[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a raw material batch cleaning device for tomato sauce processing is provided, in order to achieve a more practical purpose. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a raw material batch cleaning device for ketchup processing, which is achieved by the following specific technical means:

[0006] A raw material batch cleaning device for tomato sauce processing comprises a base, a box body is installed at the central position of the top of the base, a cleaning tank is provided at the top of the box body, a baffle is slidably installed at the bottom end of one side of the cleaning tank, an opening is provided at the bottom end of one side of the box body at a position close to the baffle, an electric telescopic rod is installed on one side of the box body at a position directly above the opening, a connecting block is installed on one side of the output end of the electric telescopic rod, and one side of the connecting block is connected to the baffle, a hydraulic rod is installed on the top of the base at a position directly above the box body through a bracket, a stirring mechanism is installed on one side of the output end of the hydraulic rod, a water tank is installed on one side of the top of the base, a filter is installed inside the water tank, a discharge pipe is installed on the top of the water tank, and the other end of the discharge pipe is connected to the top of one side of the box body, a water pump is installed at the bottom end of one side of the water tank, a water pipe is installed on one side of the water pump, and the other end of the water pipe is connected to the top of one side of the box body.

[0007] Furthermore, the height of the connection between the water pipe and the box body is higher than the height of the connection between the drainage pipe and the box body.

[0008] Furthermore, the stirring mechanism includes a mounting seat, which is installed on one side of the output end of the hydraulic rod, and the size of the mounting seat matches the size of the cleaning tank. Connecting rods are installed at the four corners of the bottom end of the mounting seat, and a first filter plate is installed at the middle position between the four connecting rods, and a second filter plate is installed at the bottom end of the four connecting rods. A center rod is rotatably installed at the center position of the bottom end of the mounting seat, and a plurality of stirring rods are installed on the circumference of the center rod at a position between the first filter plate and the second filter plate.

[0009] Furthermore, a motor is installed inside the mounting seat, and the output end of the motor is transmission-connected to the center rod through a coupling.

[0010] Furthermore, a discharge ramp is installed at the bottom end of one side of the box body at a position directly below the opening, and a plurality of water suction rollers are installed at the top end of the discharge ramp.

[0011] Furthermore, a recovery groove is provided on one side of the top of the base at a position close to the discharge ramp.

[0012] Furthermore, a drain valve is installed at the bottom end of one side of the box body.

[0013] Furthermore, a controller is installed on one side of the base.

[0014] Compared with the prior art, the utility model has the following beneficial effects:

[0015] The raw material batch cleaning device for tomato sauce processing of the utility model cooperates with the box body, the cleaning tank, the water tank, the water pump, the drainage pipe, the water pipe, the first filter plate, the second filter plate, the center rod, the stirring rod and the motor to facilitate the use of buoyancy to discharge the mud and sand on the surface of the tomato into the water tank through the drainage pipe and adhere to the surface of the filter screen, and the cleaning liquid is re-pumped into the cleaning tank through the water pump for recycling, thereby reducing the waste of cleaning liquid and reducing the processing cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of the utility model.

[0017] Figure 2 It is a three-dimensional schematic diagram of the stirring mechanism of the utility model.

[0018] Figure 3 It is a front cross-sectional schematic diagram of a partial structure inside the box of the utility model.

[0019] Figure 4 It is a side sectional schematic diagram of a partial structure inside the box of the utility model.

[0020] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:

[0021] 1. Base; 2. Box body; 3. Cleaning tank; 4. Baffle; 5. Opening; 6. Electric telescopic rod; 7. Connecting block; 8. Hydraulic rod; 9. Water tank; 10. Filter screen; 11. Drain pipe; 12. Water pump; 13. Water pipe; 14. Mounting seat; 15. Connecting rod; 16. First filter plate; 17. Second filter plate; 18. Center rod; 19. Agitator rod; 20. Motor; 21. Discharge ramp; 22. Suction roller; 23. Recovery tank; 24. Drain valve; 25. Controller. DETAILED DESCRIPTION

[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.

[0023] In the description of the present invention, unless otherwise specified, "multiple" means two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third" and the like are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0025] Example:

[0026] As attached Figure 1 To Attachment Figure 4 As shown:

[0027] The utility model provides a raw material batch cleaning device for tomato sauce processing, comprising a base 1, a box body 2 is installed at the center position of the top of the base 1, a cleaning tank 3 is arranged at the top of the box body 2, a baffle 4 is slidably installed at the bottom end of one side of the cleaning tank 3, an opening 5 is arranged at the bottom end of one side of the box body 2 at a position close to the baffle 4, an electric telescopic rod 6 is installed at one side of the box body 2 at a position just above the opening 5, a connecting block 7 is installed at one side of the output end of the electric telescopic rod 6, and one side of the connecting block 7 is connected to the baffle 4, the base A hydraulic rod 8 is installed at the top of the base 1 at a position just above the box body 2 through a bracket, a stirring mechanism is installed on one side of the output end of the hydraulic rod 8, a water tank 9 is installed on one side of the top of the base 1, a filter screen 10 is installed inside the water tank 9, a discharge pipe 11 is installed on the top of the water tank 9, and the other end of the discharge pipe 11 is connected to the top of one side of the box body 2, a water pump 12 is installed at the bottom end of one side of the water tank 9, a water pipe 13 is installed on one side of the water pump 12, and the other end of the water pipe 13 is connected to the top of one side of the box body 2.

[0028] Among them, the height of the connection between the water pipe 13 and the box body 2 is higher than the height of the connection between the drainage pipe 11 and the box body 2. Since the height of the connection between the water pipe 13 and the box body 2 is higher than the height of the connection between the drainage pipe 11 and the box body 2, when the water level of the cleaning liquid in the cleaning tank 3 rises to the position of the drainage pipe 11, the mud and debris floating on the surface of the cleaning liquid will enter the water tank 9 through the drainage pipe 11 and adhere to the filter 10. At the same time, the cleaning liquid can be re-injected into the cleaning tank 3 through the water pipe 13.

[0029] The stirring mechanism includes a mounting seat 14, which is mounted on one side of the output end of the hydraulic rod 8, and the size of the mounting seat 14 matches the size of the cleaning tank 3. Connecting rods 15 are installed at the four corners of the bottom of the mounting seat 14, a first filter plate 16 is installed at the middle position between the four connecting rods 15, and a second filter plate 17 is installed at the bottom of the four connecting rods 15. A center rod 18 is rotatably installed at the center position of the bottom of the mounting seat 14, and a plurality of stirring rods 19 are installed on the circumference of the center rod 18 at a position between the first filter plate 16 and the second filter plate 17. When the tomatoes enter the cleaning tank 3, Turn on the motor 20, and drive the central rod 18 to rotate through the motor 20, so that the stirring rod 19 can stir the tomatoes, drive the tomatoes to roll in the cleaning liquid, and thus throw out the mud and debris. The first filter plate 16 is set in a long strip shape to prevent some tomatoes with lower density from floating on the surface of the cleaning liquid and affecting the cleaning effect. The second filter plate 17 can limit the tomatoes and make some mud and debris that cannot float deposited at the bottom of the cleaning tank 3. The second filter plate 17 is inclined. During the feeding process, the tomatoes can directly enter the recovery tank 23 from the opening 5 through the discharge ramp 21 along the second filter plate 17.

[0030] The mounting base 14 is internally installed with a motor 20 , and the output end of the motor 20 is transmission-connected to the center rod 18 via a coupling. The motor 20 drives the center rod 18 to rotate, and then drives the stirring rod 19 to rotate via the center rod 18 .

[0031] A discharge ramp 21 is installed at the bottom of one side of the box body 2 at a position just below the opening 5, and a plurality of water-absorbing rollers 22 are installed at the top of the discharge ramp 21 to absorb the moisture remaining on the surface of the tomatoes during the discharge process.

[0032] A recycling groove 23 is provided on one side of the top of the base 1 near the discharge ramp 21 to facilitate recycling of washed tomatoes.

[0033] A drain valve 24 is installed at the bottom of one side of the box body 2 to facilitate draining the cleaning liquid in the cleaning tank 3.

[0034] A controller 25 is installed on one side of the base 1 to facilitate control of the entire circuit of the cleaning device.

[0035] The working principle of this embodiment is as follows: before washing tomatoes, the staff first controls the extension and retraction of the hydraulic rod 8, and the hydraulic rod 8 drives the mounting seat 14 to rise, so that the position of the first filter plate 16 is higher than the top of the box body 2, and then injects a certain amount of cleaning liquid into the cleaning tank 3, so that the height of the cleaning liquid is higher than the second filter plate 17, and then the tomatoes can be put into the cleaning tank 3, thereby preventing the tomatoes from falling directly on the second filter plate 17 and being damaged. After all the tomatoes are put in, the hydraulic rod 8 is controlled to extend, so that the mounting seat 14 enters the cleaning tank 3, and the motor 20 is turned on. The motor 20 drives the central rod 18 to rotate, and then drives the stirring rod 19 to rotate through the central rod 18. The stirring rod 19 can stir the tomatoes and drive the tomatoes to roll in the cleaning liquid, thereby throwing out the mud and sand. Among them, a part of the mud and sand will float on the surface of the cleaning liquid. When the water level of the cleaning liquid in the cleaning tank 3 rises to the discharge pipe 11, the stirring rod 19 can stir the tomatoes and drive the tomatoes to roll in the cleaning liquid, thereby throwing out the mud and sand. The filtered cleaning liquid is pumped by the water pump 12 and re-enters the cleaning tank 3. The staff can repeat this step to repeatedly clean the tomatoes. Another part of the mud and sand that cannot float will pass through the second filter plate 17 and be deposited at the bottom of the cleaning tank 3. After cleaning, the staff opens the drain valve 24 to discharge the cleaning liquid in the cleaning tank 3, and then controls the electric telescopic rod 6 to retract, drives the baffle 4 to rise through the connecting block 7, and controls the hydraulic rod 8 to retract, so that one end of the second filter plate 17 is aligned with the bottom end of the opening 5, so that the cleaned tomatoes can enter the recovery tank 23 along the second filter plate 17 from the opening 5 through the discharge ramp 21, and the water suction roller 22 on the discharge ramp 21 can absorb the moisture remaining on the surface of the tomatoes.

[0036] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific purposes.

Claims

1. A raw material batch cleaning device for ketchup processing, comprising a base (1), characterized in that: A box (2) is installed at the center position of the top of the base (1); a cleaning groove (3) is provided at the top of the box (2); a baffle (4) is slidably installed at the bottom of one side of the cleaning groove (3); an opening (5) is provided at the bottom of one side of the box (2) at a position close to the baffle (4); an electric telescopic rod (6) is installed at a position directly above the opening (5) on one side of the box (2); a connecting block (7) is installed at one side of the output end of the electric telescopic rod (6); and one side of the connecting block (7) is connected to the baffle (4); the top of the base (1) is located directly above the box (2). A hydraulic rod (8) is installed at the position of the housing (2) through a bracket, a stirring mechanism is installed on one side of the output end of the hydraulic rod (8), a water tank (9) is installed on one side of the top of the base (1), a filter screen (10) is installed inside the water tank (9), a drainage pipe (11) is installed on the top of the water tank (9), and the other end of the drainage pipe (11) is connected to the top of one side of the housing (2), a water pump (12) is installed at the bottom end of one side of the water tank (9), a water pipe (13) is installed on one side of the water pump (12), and the other end of the water pipe (13) is connected to the top of one side of the housing (2).

2. The raw material batch cleaning device for ketchup processing as claimed in claim 1, characterized in that: The height of the connection between the water pipe (13) and the box body (2) is higher than the height of the connection between the drainage pipe (11) and the box body (2).

3. The raw material batch cleaning device for ketchup processing as claimed in claim 1, characterized in that: The stirring mechanism comprises a mounting seat (14), the mounting seat (14) being mounted on one side of the output end of the hydraulic rod (8), and the size of the mounting seat (14) matching the size of the cleaning tank (3), connecting rods (15) being mounted at the four corners of the bottom end of the mounting seat (14), a first filter plate (16) being mounted at the middle position between the four connecting rods (15), a second filter plate (17) being mounted at the bottom ends of the four connecting rods (15), a center rod (18) being rotatably mounted at the center position of the bottom end of the mounting seat (14), and a plurality of stirring rods (19) being mounted on the circumferential side of the center rod (18) at a position between the first filter plate (16) and the second filter plate (17).

4. The raw material batch cleaning device for ketchup processing as claimed in claim 3, characterized in that: A motor (20) is installed inside the mounting seat (14), and an output end of the motor (20) is transmission-connected to the center rod (18) via a coupling.

5. The raw material batch cleaning device for ketchup processing as claimed in claim 1, characterized in that: A discharge ramp (21) is installed at the bottom end of one side of the box body (2) at a position directly below the opening (5), and a plurality of water-absorbing rollers (22) are installed at the top end of the discharge ramp (21).

6. The raw material batch cleaning device for ketchup processing as claimed in claim 5, characterized in that: A recovery groove (23) is provided on one side of the top end of the base (1) at a position close to the discharge ramp (21).

7. The raw material batch cleaning device for ketchup processing as claimed in claim 1, characterized in that: A drainage valve (24) is installed at the bottom end of one side of the box body (2).

8. The raw material batch cleaning device for ketchup processing as claimed in claim 1, characterized in that: A controller (25) is installed on one side of the base (1).

Images