Energy-saving device of water spray sterilization kettle
By adopting an optimized multi-layer material truck design and an improved spraying system in the water spray sterilization kettle, we ensure that each layer of material is sprayed evenly, solving the problem that the intermediate layer material in the traditional water spray sterilization kettle is not easy to be covered, and improving the problem that the material in the middle layer of the traditional water spray sterilization kettle is not easy to be covered. The sterilization efficiency is achieved and energy-saving effect is achieved.
Patent Information
- Application Number
- CN202420603611.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In traditional water spray sterilization kettles, due to the impact of the upper material during the spraying process, the intermediate material is not easily covered evenly, affecting the sterilization effect, resulting in increased energy consumption and degradation of material quality.
An energy-saving device for water spray sterilization kettle was designed, using an optimized multi-layer material truck design and an improved spray system, through the combination of vertical plates, material frames, rollers, rectangular plates, liquid inlet pipes, side plates and spray heads , to ensure that each layer of material is sprayed evenly, and to use the metal mesh and cross-set side plates and material frame structures to achieve coverage of the water spray feed frame.
It improves sterilization efficiency, reduces time and resource waste, reduces energy consumption and material loss, achieves energy-saving effects, and ensures uniform sterilization of materials.
Smart Images

Figure CN222171263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to an energy-saving device for a water spray sterilizing kettle. Background Art
[0002] The principle of a water spray retort is to inactivate fungi through physical means such as high temperature, high pressure, or radiation. Throughout the sterilization process, a suitable amount of water is retained at the bottom of the retort. This water is pumped through water distribution pipes and nozzles throughout the retort, where it is repeatedly circulated. The water is sprayed as a mist, evenly distributed throughout the retort to heat the product and ensure uniform heat distribution. The retort is equipped with a tubular heat exchanger. During the heating and cooling phases, process water flows through one side of the retort, while steam and cooling water flow through the other. This prevents the sterilized product from coming into direct contact with the steam and cooling water, achieving aseptic heating and cooling.
[0003] In traditional water spray retorts, multi-layered feed carts are widely used to improve production efficiency. However, because the water mist is blocked by the upper layer of materials and affected by gravity during the spraying process, the materials in the middle layer are not easily covered by the water mist, which directly affects the uniformity and effectiveness of sterilization. To ensure that all materials are fully sterilized, the sterilization time must be extended, the water mist spray volume must be increased, and the sterilization temperature must be raised. This not only increases energy consumption but also may lead to a decline in material quality. Utility Model Content
[0004] In order to solve the above problems, the utility model designs an energy-saving device for a water spray sterilizer.
[0005] In order to achieve the above technical objectives and the above technical effects, the present invention is implemented through the following technical solutions:
[0006] An energy-saving device for a water spray sterilizer, comprising a vertical plate, a plurality of material frames provided on the rear side wall of the vertical plate, the rear sides of the material frames being fixedly connected by a connecting plate, a plurality of rollers provided on the bottom of the material frames at the bottom end, and a handle provided on the front side wall of the vertical plate;
[0007] It also includes a rectangular plate, a liquid inlet pipe is provided on the side wall of the rectangular plate, a plurality of side plates are provided on the front side wall of the rectangular plate, the rear sides of the side plates are fixedly connected by a support plate, and a plurality of nozzles are provided on the upper and lower end surfaces of the side plates.
[0008] Furthermore, a metal mesh is embedded on the outer wall of the material frame.
[0009] Furthermore, the rollers are distributed at the four corners of the bottom end of the bottom material frame.
[0010] Furthermore, the rectangular plate, the liquid inlet pipe, the side plate and the nozzle are connected.
[0011] Furthermore, a nozzle is provided at the bottom of the outer wall of the side plate at the top.
[0012] Furthermore, the material frame and the side panels are arranged with gaps from top to bottom and are arranged crosswise with each other.
[0013] The beneficial effects of the utility model are:
[0014] The utility model adopts an optimized multi-layer material cart design, combined with an improved spraying system, to ensure that each layer of material can be sprayed evenly, thereby improving the sterilization efficiency, reducing the waste of time and resources, reducing energy consumption and material loss, achieving energy-saving effects, and better meeting actual production and use needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the material frame structure of the present utility model.
[0018] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0019] 1. Vertical plate, 2. Material frame, 3. Connecting plate, 4. Roller, 5. Handle, 6. Rectangular plate, 7. Liquid inlet pipe, 8. Side plate, 9. Support plate, 10. Nozzle. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See Figure 1-2 As shown, an energy-saving device for a water spray sterilizer includes a vertical plate 1, a plurality of material frames 2 are provided on the rear side wall of the vertical plate 1, the rear sides of the material frames 2 are fixedly connected by a connecting plate 3, a plurality of rollers 4 are provided at the bottom of the bottom end material frame 2, and a handle 5 is provided on the front side wall of the vertical plate 1;
[0022] It also includes a rectangular plate 6, a liquid inlet pipe 7 is provided on the side wall of the rectangular plate 6, a plurality of side plates 8 are provided on the front side wall of the rectangular plate 6, the rear sides of the side plates 8 are fixedly connected by a support plate 9, and a plurality of nozzles 10 are provided on the upper and lower end surfaces of the side plates 8.
[0023] Furthermore, a metal mesh is embedded on the outer wall of the material frame 2 to facilitate the spraying system to spray water into the interior of the material frame 2 to cover the material with water.
[0024] Furthermore, the rollers 4 are distributed at the four corners of the bottom end of the bottom material frame 2, so as to facilitate pushing the material frame 2 into the water spray sterilizer.
[0025] Furthermore, the rectangular plate 6, the liquid inlet pipe 7, the side plate 8 and the nozzle 10 are connected, and water is transported into the rectangular plate 6 and the side plate 8 through the liquid inlet pipe 7, and sprayed out through the nozzle 10 to spray the material overlapping on the internal material frame 2, so that the material in the middle layer is quickly covered with water.
[0026] Furthermore, a spray head 10 is provided at the bottom of the outer wall of the top side panel 8, and the topmost side panel 8 only needs to spray downwards.
[0027] Furthermore, the material frame 2 and the side panels 8 are arranged with gaps from top to bottom and are arranged crosswise with each other. Multiple side panels 8 and the material frame 2 are interspersed so that each side panel 8 is interspersed between the feed frames 2. When the spray system is working, the material frame 2 is sprayed by the spray mechanisms on the left and right sides and the upper and lower ends of the water spray sterilizer. The nozzles 10 arranged on the side panels 8 of the device spray the materials overlapping on the internal material frame 2, so that the middle layer of materials is quickly covered with water.
[0028] The detailed connection means are well-known technologies in the art. All components in this solution are universal standard parts or components known to those skilled in the art. The structures and principles thereof can be known to those skilled in the art through technical manuals or conventional experimental methods.
[0029] A specific application of this embodiment is:
[0030] When in use, the rectangular plate 6 is installed on the rear side wall of the water spray sterilizer, and the liquid inlet pipe 7 is connected to the water delivery pipe of the pump body, so that water can enter the rectangular plate 6 through the liquid inlet pipe 7. This device is used on the basis of the existing water spray sterilizer device, and cooperates with the spraying mechanisms on the left and right sides and the upper and lower ends of the water spray sterilizer;
[0031] The materials are placed in the material frames 2 of each layer in turn, and the material frames 2 are pushed into the water spray sterilizer. Multiple side panels 8 and the material frames 2 are interspersed so that each side panel 8 is staggered and interspersed between the feed frames 2. When the spray system is working, the material frames 2 are sprayed by the spray mechanisms on the left and right sides and the upper and lower ends inside the water spray sterilizer. The nozzles 10 arranged on the side panels 8 of this device spray the materials overlapping on the internal material frames 2, so that the materials in the middle layer are quickly covered with water.
[0032] Of course, the above description is not a limitation of the present invention, and the present invention is not limited to the above examples. Any changes, modifications, additions or substitutions made by ordinary technicians in this technical field within the essential scope of the present invention should fall within the scope of protection of the present invention.
Claims
1. An energy-saving device for a water spray sterilizer, characterized in that: comprising a vertical plate (1), The rear side wall of the vertical board (1) is provided with a plurality of material frames (2), the rear sides of the material frames (2) are fixedly connected by a connecting plate (3), the bottom of the material frames (2) at the bottom end is provided with a plurality of rollers (4), and the front side wall of the vertical board (1) is provided with a handle (5); It also comprises a rectangular plate (6), a liquid inlet pipe (7) is provided on the side wall of the rectangular plate (6), a plurality of side plates (8) are provided on the front side wall of the rectangular plate (6), the rear sides of the side plates (8) are fixedly connected by a support plate (9), and a plurality of nozzles (10) are provided on both upper and lower end surfaces of the side plates (8).
2. The energy-saving device for a water spray sterilizer according to claim 1, characterized in that: A metal mesh is embedded on the outer wall of the material frame (2).
3. The energy-saving device for a water spray sterilizer according to claim 1, characterized in that: The rollers (4) are distributed at the four bottom corners of the bottom material frame (2).
4. The energy-saving device for a water spray sterilizer according to claim 1, characterized in that: The rectangular plate (6), the liquid inlet pipe (7), the side plate (8) and the spray head (10) are connected to each other.
5. The energy-saving device for a water spray sterilizer according to claim 1, characterized in that: A nozzle (10) is provided at the bottom of the outer wall of the side plate (8) at the top end.
6. The energy-saving device for a water spray sterilizer according to claim 1, characterized in that: The material frame (2) and the side plates (8) are arranged with gaps from top to bottom and are arranged crosswise with each other.
