Pulse type filter for vacuum system of titanium alloy smelting equipment
By designing a pulse filter in the vacuum system of titanium alloy smelting equipment, using a right-angle solenoid pulse valve to spray argon vibration filter element and installing dust collection components and explosion-proof components, the problems of poor filtration effect and safety hazards in the existing technology are solved, and the problem of poor filtration effect and safety hazards is realized. More efficient dust filtration and safety guarantee.
Patent Information
- Application Number
- CN202420846933.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The filters of the vacuum system of the existing titanium alloy smelting equipment use a single layer of filler, which has poor filtration effect, is easy to block and has safety hazards, dust is flammable and explosive, and dust falls into the back end pipeline to form an explosion source.
Design a pulse filter for vacuum system of titanium alloy smelting equipment, adopting cylinder assembly, ventilation assembly, dust collection assembly and explosion-proof assembly, and spraying compressed argon vibration filter element through a right-angle solenoid pulse valve, and setting dust collection assembly and explosion-proof assembly. Ensure filtering effectiveness and security.
It significantly improves the filtration effect, facilitates dust collection and cleaning, ensures the safety of the equipment, and prevents the risk of explosion caused by excessive air pressure.
Smart Images

Figure CN222173471U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filters, in particular to a pulse filter of a vacuum system of titanium alloy smelting equipment. Background Art
[0002] The filters of the existing vacuum systems of titanium alloy smelting equipment use traditional single-layer filler filtration, which has poor filtering effect. The filtered dust accumulates naturally in the filter. First, excessive accumulation can easily clog the filter and affect the use of the vacuum system, and even cause abnormal system pressure and equipment damage. Second, this type of dust is mostly flammable and explosive components, which are very likely to burn and explode once they come into contact with air. There are certain safety hazards when dust accumulates too much or the equipment is opened for cleaning. In addition, due to the poor filtering effect, dust can easily fall into the rear-end pipeline, forming an explosion source, which is very likely to explode. Utility Model Content
[0003] The main purpose of the utility model is to provide a pulse filter for a vacuum system of titanium alloy smelting equipment, which is used to solve the problems mentioned in the background technology.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A pulse filter for a vacuum system of titanium alloy smelting equipment includes a barrel assembly, a feed pipe is connected to the lower side of the barrel assembly, a discharge pipe is connected to the upper side of the barrel assembly, a leg is provided at the bottom of the barrel assembly, and a transverse fixing frame is provided between two adjacent legs. A vertical filter element is provided in the barrel assembly, a ventilation assembly is inserted into the filter element, a right-angle electromagnetic pulse valve is provided on the top of the ventilation assembly, and the ventilation assembly sprays compressed argon gas into the filter element through the right-angle electromagnetic pulse valve. A dust collecting pipe is connected to the bottom of the barrel assembly, and a dust collecting assembly is connected to the lower end of the dust collecting pipe. An explosion-proof assembly is also connected to the upper side of the barrel assembly, and a bursting disc is sealed in the explosion-proof assembly.
[0006] Furthermore, the ventilation component includes a right-angle electromagnetic pulse valve, a valve body connector, a vacuum manual diaphragm valve, a ventilation pipe and a nozzle which are connected in sequence from top to bottom. The dust collection component includes a high vacuum butterfly valve, a short pipe flange and a dust tank which are connected in sequence from top to bottom. The explosion-proof component includes an upper explosion-proof pipe, a lower explosion-proof pipe, a bursting disc and an explosion-proof sealing gasket. The upper explosion-proof pipe and the lower explosion-proof pipe are flange-connected, the lower explosion-proof pipe is connected to the upper side of the cylinder assembly, and a bursting disc and an explosion-proof sealing gasket are provided between the upper explosion-proof pipe and the lower explosion-proof pipe.
[0007] Furthermore, the ventilation component is arranged vertically, and the nozzle is arranged at an upper position inside the filter element.
[0008] Furthermore, a top cover assembly is installed at the upper end of the cylinder assembly, a filter element installation opening is provided on the top cover assembly, and a filter element pressing cover is installed on the filter element installation opening.
[0009] Furthermore, the ventilation pipe seal passes through the filter element compression cover, and a filter element compression spring is provided on the ventilation pipe. The upper end of the filter element compression spring contacts the filter element compression cover, and the lower end of the filter element compression spring contacts the upper end of the filter element.
[0010] Furthermore, the bottom of the cylinder assembly is configured to be funnel-shaped.
[0011] Furthermore, the bursting disc is made of a thin steel plate, and a straight or cross-shaped concave pattern is provided on the thin steel plate. The straight or cross-shaped concave pattern is used to puncture the bursting disc along the concave pattern immediately when the air pressure in the cylinder assembly is too high, so as to release the pressure in time and ensure the safety of personnel and equipment.
[0012] Furthermore, three ventilation components and three filter elements are provided, which are evenly distributed in the cylinder assembly, and the ventilation components and the filter elements correspond to each other one by one. This arrangement facilitates multiple filtration of materials and greatly improves the filtration effect.
[0013] The utility model also includes other components that enable the normal use of the pulse filter of the vacuum system of the titanium alloy smelting equipment, and these devices or components all adopt conventional technical means in the field. In addition, the devices and components not limited in the utility model all adopt conventional technical means in the field, such as the filter element in this application. In the specific implementation process, the appropriate equipment or component model can be selected according to the specific working scene.
[0014] The working principle of the utility model is as follows: the barrel assembly is fed from the lower feed pipe and discharged from the upper discharge pipe. The material is filtered through the filter element. At the same time, the right-angle electromagnetic pulse valve on the upper part of the ventilation assembly is used to spray compressed argon gas to the filter element, driving the filter element to vibrate and making the filtration more thorough. A detachable dust collection assembly is provided at the bottom of the barrel assembly. The high vacuum butterfly valve can be closed to disassemble the dust tank for dust cleaning. An explosion-proof assembly is provided at the upper end of the barrel assembly. When the air pressure in the barrel assembly is too high, the bursting disc can be punctured along the concave pattern in the first time to release the pressure in time and ensure the safety of personnel and equipment.
[0015] Compared with the prior art, the utility model has the following beneficial effects: 1. Better filtering effect: compressed argon is injected into the filter element through the right-angle electromagnetic pulse valve, driving the filter element to vibrate, making the filtering more thorough; 2. Convenient dust collection and cleaning: dust collection components are set to facilitate dust collection and cleaning. 3. High safety: explosion-proof components are set to automatically release pressure when the pressure exceeds the safety threshold to ensure the safety of personnel and equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The utility model is a schematic diagram of the external structure of a pulse filter of a vacuum system of titanium alloy smelting equipment.
[0017] Figure 2It is a schematic diagram of the internal structure of the utility model.
[0018] Figure 3 for Figure 2 Schematic diagram of the structure of area A in the middle.
[0019] Figure 4 It is a top view of the utility model.
[0020] In the figure: 1. Cylinder assembly; 11. Feed pipe; 12. Discharge pipe; 13. Dust collecting pipe; 2. Top cover assembly; 21. Filter element installation port; 22. Filter element clamping cover; 23. Filter element clamping spring; 3. Filter element; 4. Ventilation assembly; 41. Right-angle electromagnetic pulse valve; 42. Valve body connector; 43. Vacuum manual diaphragm valve; 44. Ventilation pipe; 45. Nozzle; 5. Explosion-proof assembly; 51. Upper explosion-proof pipe; 52. Lower explosion-proof pipe; 53. Burst disc; 54. Explosion-proof sealing pad; 6. Dust collection assembly; 61. High vacuum butterfly valve; 62. Short pipe flange; 63. Dust tank; 7. Support legs; 8. Horizontal fixing frame. DETAILED DESCRIPTION
[0021] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0022] Example:
[0023] like Figures 1 to 4 As shown, a pulse filter of a vacuum system of titanium alloy smelting equipment includes a barrel assembly 1, a feed pipe 11 is connected to the lower side of the barrel assembly 1, a discharge pipe 12 is connected to the upper side of the barrel assembly 1, a leg 7 is provided at the bottom of the barrel assembly 1, and a horizontal fixing frame 8 is provided between two adjacent legs 7. A vertical filter element 3 is provided in the barrel assembly 1, a ventilation component 4 is inserted into the filter element 3, a right-angle electromagnetic pulse valve 41 is provided on the top of the ventilation component 4, and the ventilation component 4 sprays compressed argon gas into the filter element 3 through the right-angle electromagnetic pulse valve 41. A dust collecting pipe 13 is connected to the bottom of the barrel assembly 1, and a dust collecting component 6 is connected to the lower end of the dust collecting pipe 13. An explosion-proof component 5 is also connected to the upper side of the barrel assembly 1, and a bursting disc 53 is sealed in the explosion-proof component 5.
[0024] Specifically, the ventilation assembly 4 includes a right-angle electromagnetic pulse valve 41, a valve body connector 42, a vacuum manual diaphragm valve 43, a ventilation pipe 44 and a nozzle 45 which are connected in sequence from top to bottom. The dust collection assembly 6 includes a high vacuum butterfly valve 61, a short pipe flange 62 and a dust tank 63 which are connected in sequence from top to bottom. The explosion-proof assembly 5 includes an upper explosion-proof pipe 51, a lower explosion-proof pipe 52, a bursting disc 53 and an explosion-proof sealing gasket 54. The upper explosion-proof pipe 51 and the lower explosion-proof pipe 52 are flange-connected, and the lower explosion-proof pipe 52 is connected to the upper side of the cylinder assembly 1, and a bursting disc 53 and an explosion-proof sealing gasket 54 are provided between the upper explosion-proof pipe 51 and the lower explosion-proof pipe 52. The ventilation assembly 4 is arranged vertically, and the nozzle 45 is arranged at a position slightly above the inside of the filter element 3.
[0025] In addition, a top cover assembly 2 is installed on the upper end of the cylinder assembly 1, and a filter element installation port 21 is provided on the top cover assembly 2, and a filter element pressing cover 22 is installed on the filter element installation port 21. The ventilation pipe 44 is sealed through the filter element pressing cover 22, and a filter element pressing spring 23 is sleeved on the ventilation pipe 44. The upper end of the filter element pressing spring 23 contacts the filter element pressing cover 22, and the lower end of the filter element pressing spring 23 contacts the upper end of the filter element 3. The bottom of the cylinder assembly 1 is constructed in a funnel shape.
[0026] The bursting disc 53 is made of a thin steel plate, and a straight or cross-shaped concave pattern is provided on the thin steel plate. There are three ventilation components 4 and three filter elements 3, which are evenly distributed in the cylinder assembly 1, and the ventilation components 4 and the filter elements 3 correspond to each other one by one.
[0027] The working principle of the pulse filter of the vacuum system of titanium alloy smelting equipment of the utility model is as follows: the barrel assembly 1 is fed from the lower feed pipe 11 and discharged from the upper discharge pipe 12, the material is filtered through the filter element 3, and at the same time, the right-angle electromagnetic pulse valve 41 on the upper part of the ventilation component 4 is passed to spray compressed argon gas to the filter element 3, driving the filter element 3 to vibrate, so that the filtration is more thorough. A detachable dust collection component 6 is arranged at the bottom of the barrel assembly 1, and the high vacuum butterfly valve 61 can be closed to disassemble the dust tank 63 for dust cleaning. An explosion-proof component 5 is arranged at the upper end of the barrel assembly 1. When the air pressure in the barrel assembly 1 is too high, the bursting disc 53 can be punctured along the concave pattern at the first time, and the pressure can be released in time to ensure the safety of personnel and equipment.
[0028] The above embodiments are only descriptions of the preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope of the present invention.
Claims
1. A pulse filter for a vacuum system of titanium alloy smelting equipment, comprising a barrel assembly (1), wherein the lower side of the barrel assembly (1) is connected to a feed pipe (11), the upper side of the barrel assembly (1) is connected to a discharge pipe (12), the bottom of the barrel assembly (1) is provided with a support leg (7), and a transverse fixing frame (8) is provided between two adjacent support legs (7), characterized in that: A vertical filter element (3) is provided in the cylinder assembly (1), a ventilation assembly (4) is inserted into the filter element (3), a right-angle electromagnetic pulse valve (41) is provided on the top of the ventilation assembly (4), and the ventilation assembly (4) sprays compressed argon gas into the filter element (3) through the right-angle electromagnetic pulse valve (41); the bottom of the cylinder assembly (1) is connected to a dust collecting pipe (13), and the lower end of the dust collecting pipe (13) is connected to a dust collecting assembly (6); the upper side of the cylinder assembly (1) is also connected to an explosion-proof assembly (5), and a bursting disc (53) is sealed in the explosion-proof assembly (5).
2. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 1, characterized in that: The ventilation assembly (4) comprises a right-angle electromagnetic pulse valve (41), a valve body connector (42), a vacuum manual diaphragm valve (43), a ventilation pipe (44) and a nozzle (45) which are sequentially connected from top to bottom; the dust collection assembly (6) comprises a high vacuum butterfly valve (61), a short pipe flange (62) and a dust tank (63) which are sequentially connected from top to bottom; the explosion-proof assembly (5) comprises an upper explosion-proof pipe (51), a lower explosion-proof pipe (52), a bursting disc (53) and an explosion-proof sealing gasket (54); the upper explosion-proof pipe (51) and the lower explosion-proof pipe (52) are flange-connected, the lower explosion-proof pipe (52) is connected to the upper side of the cylinder assembly (1), and a bursting disc (53) and an explosion-proof sealing gasket (54) are provided between the upper explosion-proof pipe (51) and the lower explosion-proof pipe (52).
3. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 2, characterized in that: The ventilation assembly (4) is arranged vertically, and the nozzle (45) is arranged at an upper position inside the filter element (3).
4. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 2, characterized in that: A top cover assembly (2) is installed on the upper end of the cylinder assembly (1), a filter element installation opening (21) is provided on the top cover assembly (2), and a filter element pressing cover (22) is installed on the filter element installation opening (21).
5. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 4, characterized in that: The ventilation pipe (44) is sealed and passes through the filter element pressing cover (22). A filter element pressing spring (23) is sleeved on the ventilation pipe (44). The upper end of the filter element pressing spring (23) contacts the filter element pressing cover (22), and the lower end of the filter element pressing spring (23) contacts the upper end of the filter element (3).
6. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 1, characterized in that: The bottom of the cylinder assembly (1) is configured in a funnel shape.
7. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 1, characterized in that: The bursting disc (53) is made of a thin steel plate, and the thin steel plate is provided with a straight or cross-shaped concave pattern.
8. The pulse filter for the vacuum system of titanium alloy smelting equipment according to claim 1, characterized in that: The ventilation components (4) and filter elements (3) are each provided in three numbers and are evenly distributed within the cylinder assembly (1), and the ventilation components (4) and filter elements (3) correspond one to one.
