Environment-friendly vertical type aluminum material electrostatic powder spraying device

Abstract

The utility model provides an environment-friendly vertical type aluminum material electrostatic powder spraying device. The environment-friendly vertical type aluminum material electrostatic powder spraying device comprises a mounting frame and a powder spraying device, the operation box is fixedly mounted at the top of the mounting frame, and the operation box comprises a spraying cavity and a preheating cavity; the two mounting plates are arranged on the inner walls of the front side and the rear side of the spraying cavity correspondingly, and a plurality of spraying guns are arranged on the mounting plates; the conveying mechanism is arranged on the operation box; the two heating plates are arranged on the front inner wall and the rear inner wall of the preheating cavity respectively; and the two circulating mechanisms are both arranged in the preheating cavity. The environment-friendly vertical type aluminum material electrostatic powder spraying device provided by the utility model can be used for uniformly preheating a vertical type aluminum material and improving the conductive effect of the aluminum material, so that the powdering and spraying effects on the vertical type aluminum material are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum material spraying processing, in particular to an environmentally friendly vertical aluminum material electrostatic powder spraying device. Background Art

[0002] Vertical aluminum is one of the common aluminum materials. During the processing of vertical aluminum, it is necessary to spray the vertical aluminum, so the corresponding electrostatic powder spraying device will be used.

[0003] However, some common electrostatic powder spraying devices still have certain shortcomings during use. Some electrostatic powder spraying devices cannot preheat the vertical aluminum material to be sprayed before using the electrostatic spray gun for spraying, and thus cannot improve the conductive effect of the aluminum material. At the same time, it also reduces the spraying effect of the powder on the aluminum material. After searching, the patent document with the authorization announcement number: CN215784429U also has such problems.

[0004] Therefore, it is necessary to provide an environmentally friendly vertical aluminum electrostatic powder spraying device to solve the above technical problems. Utility Model Content

[0005] In order to solve the technical problem mentioned in the background technology that the aluminum material that needs to be powder-sprayed cannot be well preheated to enhance the conductivity of the aluminum material, the utility model provides an environmentally friendly vertical aluminum electrostatic powder spraying device.

[0006] The utility model provides an environment-friendly vertical aluminum electrostatic powder spraying device comprising: a mounting frame; an operating box, the operating box being fixedly mounted on the top of the mounting frame, the operating box comprising a spraying chamber and a preheating chamber; two mounting plates, the two mounting plates being respectively arranged on the inner walls at the front and rear sides of the spraying chamber, and a plurality of spray guns being arranged on the mounting plates; a conveying mechanism, the conveying mechanism being arranged on the operating box; two heating plates, the two heating plates being respectively arranged on the front and rear inner walls of the preheating chamber; two circulation mechanisms, the two circulation mechanisms being both arranged in the preheating chamber, the circulation mechanisms being used for uniformly circulating the hot air in the preheating chamber; and two moving mechanisms, the two moving mechanisms being arranged on the operating box and the two mounting plates, the moving mechanisms being used for driving the spray guns to move up and down.

[0007] Preferably, the circulation mechanism includes an air guide hood, a driving motor, a first guide fan blade, two guide pipes and a diverter pipe, the air guide hood is fixedly mounted on the top inner wall of the preheating chamber, the driving motor is fixedly mounted on the top of the operating box, and the output shaft of the driving motor is rotatably connected to the top of the operating box, the first guide fan blade is fixedly mounted on the output shaft of the driving motor, the two guide pipes are fixedly mounted in the preheating chamber, and the two guide pipes are communicated with the air guide hood, the diverter pipe is arranged on the bottom inner wall of the preheating chamber, the diverter pipe is communicated with the two guide pipes, and the diverter pipe is provided with a plurality of air outlets.

[0008] Preferably, the preheating chamber is provided with a guide mechanism for guiding the hot air in the air guide hood to the two guide pipes, the guide mechanism includes two connecting shafts, a plurality of second guide blades, three sprockets and a chain, the two connecting shafts are rotatably mounted on the top of the operating box, and the two connecting shafts are respectively located above the two guide pipes, the plurality of second guide blades are respectively fixedly mounted on the two connecting shafts, the three sprockets are respectively fixedly mounted on the output shaft of the drive motor and the two connecting shafts, and the chain is mounted on the three sprockets.

[0009] Preferably, the moving mechanism includes a servo motor, a screw and two bevel gears, the servo motor is fixedly mounted on the top of the operating box, the screw is rotatably mounted on the operating box, the screw and the mounting plate are threadedly connected, the two bevel gears are respectively fixedly mounted on the output shaft of the servo motor and the screw, and the two bevel gears are meshed with each other.

[0010] Preferably, a limiting rod for limiting the mounting plate is fixedly installed in the spraying chamber, and the limiting rod is slidably connected to the mounting plate.

[0011] Preferably, a collecting mechanism for collecting excess electrostatic powder in the spray chamber is provided at the bottom of the spray chamber, and the collecting mechanism includes a vacuum pump, a collecting pipe and a collecting box. The vacuum pump is fixedly mounted on the bottom of the mounting frame, the collecting pipe is arranged on the bottom inner wall of the spray chamber, and the collecting pipe is connected to one end of the vacuum pump, and the collecting box is arranged below the mounting frame, and the collecting box is connected to one end of the vacuum pump.

[0012] Preferably, a temperature sensor is provided in the preheating chamber, and a controller for controlling is provided on one side of the mounting frame.

[0013] Compared with the related art, the environmentally friendly vertical aluminum electrostatic powder spraying device provided by the utility model has the following beneficial effects:

[0014] The utility model provides an environmentally friendly vertical aluminum electrostatic powder spraying device:

[0015] 1. The mounting frame is used to facilitate the installation of components. The spraying chamber can spray the vertical aluminum materials, the preheating chamber can preheat the vertical aluminum materials, the conveying mechanism can convey and move the vertical aluminum materials that need to be sprayed, the heating plate can heat the preheating chamber, thereby preheating the vertical aluminum materials, and the circulation mechanism can evenly circulate the hot air in the preheating chamber, so that the temperature in the preheating chamber is more uniform, effectively improving the preheating effect of the vertical aluminum materials, improving the conductive effect of the aluminum materials, and thus improving the subsequent powder spraying effect of the vertical aluminum materials;

[0016] 2. The moving mechanism can drive the spray gun to move up and down evenly for spraying the vertical aluminum material, thereby improving the spraying effect. The hot air in the air guide cover can be well guided to the two guide pipes through the guide mechanism, thereby improving the guide circulation effect of the hot air. The limiting rod can limit the mounting plate, so that the screw rod can stably drive the spray gun on the mounting plate to move up and down. The collection mechanism can collect and process the excess electrostatic powder in the spray chamber, thereby effectively reducing the waste of electrostatic powder, and the controller can be used for convenient control operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the main structure of a preferred embodiment of the environmentally friendly vertical aluminum electrostatic powder spraying device provided by the utility model;

[0018] Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model;

[0019] Figure 3 It is a rear cross-sectional structural schematic diagram of the utility model;

[0020] Figure 4 for Figure 3 An enlarged structural diagram of part A shown in FIG.

[0021] Figure 5 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.

[0022] Figure 6 It is a schematic diagram of the air deflector in the utility model.

[0023] Numbers in the figure: 1. Mounting frame; 2. Operation box; 201. Spray chamber; 202. Preheating chamber; 3. Mounting plate; 4. Spray gun; 5. Conveying mechanism; 6. Heating plate; 7. Air guide hood; 8. Driving motor; 9. First guide blade; 10. Guide pipe; 11. Diverter pipe; 12. Connecting shaft; 13. Second guide blade; 14. Sprocket; 15. Chain; 16. Servo motor; 17. Screw; 18. Bevel gear; 19. Vacuum pump; 20. Collecting pipe; 21. Collecting box. DETAILED DESCRIPTION

[0024] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.

[0025] Please refer to Figure 1-Figure 6 ,in, Figure 1 A schematic diagram of the main structure of a preferred embodiment of the environmentally friendly vertical aluminum electrostatic powder spraying device provided by the utility model; Figure 2 It is a front view cross-sectional structural schematic diagram of the utility model; Figure 3 It is a rear cross-sectional structural schematic diagram of the utility model; Figure 4 for Figure 3 An enlarged structural diagram of part A shown in FIG. Figure 5 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG. Figure 6 It is a schematic diagram of the air deflector in the utility model.

[0026] The environmentally friendly vertical aluminum electrostatic powder spraying device comprises: a mounting frame 1; an operating box 2, the operating box 2 is fixedly mounted on the top of the mounting frame 1, the operating box 2 comprises a spraying chamber 201 and a preheating chamber 202; two mounting plates 3, the two mounting plates 3 are respectively arranged on the inner walls of the front and rear sides of the spraying chamber 201, and a plurality of spray guns 4 are arranged on the mounting plates 3; a conveying mechanism 5, the conveying mechanism 5 is arranged on the operating box 2; two heating plates 6, the two heating plates 6 are respectively arranged on the front and rear inner walls of the preheating chamber 202; two circulation mechanisms, the two circulation mechanisms are both arranged in the preheating chamber 202, and the circulation mechanisms are used to evenly circulate the hot air in the preheating chamber 202; two moving mechanisms, the two moving mechanisms are arranged in the On the operation box 2 and the two mounting plates 3, the moving mechanism is used to drive the spray gun 4 to move up and down, and the components can be conveniently installed through the mounting frame 1. The spray chamber 201 can spray the vertical aluminum material, and the preheating chamber 202 can preheat the vertical aluminum material. The conveying mechanism 5 can convey and move the vertical aluminum material that needs to be sprayed, and the heating plate 6 can heat the preheating chamber 202 to preheat the vertical aluminum material. The circulation mechanism can evenly circulate the hot air in the preheating chamber 202, so that the temperature in the preheating chamber 202 is more uniform, effectively improving the preheating effect of the vertical aluminum material, thereby improving the subsequent powder spraying effect of the vertical aluminum material, and the moving mechanism can drive the spray gun 4 to move up and down evenly to spray the vertical aluminum material, thereby improving the spraying effect.

[0027] The circulation mechanism includes an air guide cover 7, a drive motor 8, a first guide fan blade 9, two guide pipes 10 and a shunt pipe 11. The air guide cover 7 is fixedly mounted on the top inner wall of the preheating chamber 202, the drive motor 8 is fixedly mounted on the top of the operation box 2, and the output shaft of the drive motor 8 is rotatably connected to the top of the operation box 2. The first guide fan blade 9 is fixedly mounted on the output shaft of the drive motor 8. The two guide pipes 10 are both fixedly mounted in the preheating chamber 202, and the two guide pipes 10 are both connected to the air guide cover 7. The shunt pipe 11 is arranged on the bottom inner wall of the preheating chamber 202, the shunt pipe 11 is connected to the two guide pipes 10, and a plurality of air outlets are provided on the shunt pipe 11. The circulation mechanism can evenly circulate the hot air in the preheating chamber 202, so that the temperature in the preheating chamber 202 is more uniform, effectively improving the preheating effect of the vertical aluminum material, thereby improving the subsequent powder spraying effect of the vertical aluminum material.

[0028] The preheating chamber 202 is provided with a guide mechanism for guiding the hot air in the air guide hood 7 to the two guide tubes 10, and the guide mechanism includes two connecting shafts 12, a plurality of second guide blades 13, three sprockets 14 and a chain 15. The two connecting shafts 12 are rotatably mounted on the top of the operating box 2, and the two connecting shafts 12 are respectively located above the two guide tubes 10, a plurality of the second guide blades 13 are respectively fixedly mounted on the two connecting shafts 12, and the three sprockets 14 are respectively fixedly sleeved on the output shaft of the drive motor 8 and the two connecting shafts 12, and the chain 15 is sleeved on the three sprockets 14. The hot air in the air guide hood 7 can be well guided to the two guide tubes 10 through the guide mechanism, thereby improving the guide circulation effect of the hot air.

[0029] The moving mechanism includes a servo motor 16, a screw rod 17 and two bevel gears 18. The servo motor 16 is fixedly mounted on the top of the operating box 2. The screw rod 17 is rotatably mounted on the operating box 2. The screw rod 17 is threadedly connected to the mounting plate 3. The two bevel gears 18 are respectively fixedly sleeved on the output shaft of the servo motor 16 and the screw rod 17, and the two bevel gears 18 are meshed with each other. The moving mechanism can drive the spray gun 4 to move up and down evenly to perform spraying operations on the vertical aluminum material, thereby improving the spraying effect.

[0030] A limiting rod for limiting the mounting plate 3 is fixedly installed in the spray chamber 201. The limiting rod and the mounting plate 3 are slidably connected. The limiting rod can limit the mounting plate 3, so that the screw rod 17 can stably drive the spray gun 4 on the mounting plate 3 to move up and down.

[0031] A collecting mechanism for collecting excess electrostatic powder in the spray chamber 201 is provided at the bottom of the spray chamber 201, and the collecting mechanism includes a vacuum pump 19, a collecting pipe 20 and a collecting box 21. The vacuum pump 19 is fixedly installed at the bottom of the mounting frame 1, and the collecting pipe 20 is arranged on the bottom inner wall of the spray chamber 201, and the collecting pipe 20 is connected to one end of the vacuum pump 19, and the collecting box 21 is arranged below the mounting frame 1, and the collecting box 21 is connected to one end of the vacuum pump 19. The excess electrostatic powder in the spray chamber 201 can be collected and processed by the collecting mechanism, thereby effectively reducing the waste of electrostatic powder.

[0032] A temperature sensor is provided in the preheating chamber 202, and a controller for controlling is provided on one side of the mounting frame 1. The temperature in the preheating chamber 202 can be monitored by the temperature sensor, and the control operation can be conveniently performed by the controller.

[0033] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.

[0034] The working principle of the environmentally friendly vertical aluminum electrostatic powder spraying device provided by the utility model is as follows:

[0035] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.

[0036] When in use, the heating plate 6 is started by the controller to preheat the preheating chamber 202. During preheating, the hot air in the preheating chamber 202 expands in volume and reduces in density after being heated, so it is lighter and moves upward continuously. At the same time, the driving motor 8 is started by the controller to drive the first guide blade 9 to rotate. The first guide blade 9 guides the hot air in the preheating chamber 202 to the air guide cover 7. At the same time, under the interaction of the sprocket 14 and the chain 15, the second guide blade 13 on the connecting shaft 12 is driven to rotate, so that the hot air in the air guide cover 7 is well guided to the two guide pipes 10, and then enters the diversion pipe 11, and then blown out through multiple air outlets, so that the hot air in the preheating chamber 202 can be well circulated from top to bottom, and the hot air in the preheating chamber 202 can be effectively evenly distributed, so that the vertical aluminum material can be evenly preheated, the conductive effect of the aluminum material is improved, and the subsequent powder spraying effect of the vertical aluminum material is improved;

[0037] The vertical aluminum material to be sprayed is hung on the conveying mechanism 5, and the conveying mechanism 5 moves the vertical aluminum material to the preheating chamber 202 for preheating in advance, which effectively improves the conductivity of the vertical aluminum material, thereby effectively improving the powder spraying effect of the aluminum material. The preheated aluminum material is moved to the spraying chamber 201, and the servo motor 16 is started by the controller. Under the action of the bevel gear 18, the screw rod 17 is driven to rotate. Under the limiting action of the limiting rod on the mounting plate 3, the screw rod 17 drives the spray gun 4 on the mounting plate 3 to move up and down to spray the vertical aluminum material. At the same time, during the operation, the vacuum pump 19 can be started, and the excess electrostatic powder in the spraying chamber 201 enters the collection box 21 through the collection pipe 20 for collection and treatment, which effectively reduces the waste of electrostatic powder.

[0038] Compared with the related art, the environmentally friendly vertical aluminum electrostatic powder spraying device provided by the utility model has the following beneficial effects:

[0039] The utility model provides an environmentally friendly vertical aluminum electrostatic powder spraying device, which is convenient for installing components through a mounting frame 1, a spraying chamber 201 can perform spraying operations on the vertical aluminum material, a preheating chamber 202 can perform preheating treatment on the vertical aluminum material, a conveying mechanism 5 can convey and move the vertical aluminum material to be sprayed, a heating plate 6 can heat the preheating chamber 202, thereby preheating the vertical aluminum material, and a circulation mechanism can evenly circulate the hot air in the preheating chamber 202, thereby making the temperature in the preheating chamber 202 more uniform, effectively improving the preheating effect of the vertical aluminum material, improving the conductive effect of the aluminum material, and thus improving the subsequent powder spraying effect of the vertical aluminum material;

[0040] The moving mechanism can drive the spray gun 4 to move up and down evenly for spraying the vertical aluminum material, thereby improving the spraying effect. The hot air in the air guide cover 7 can be well guided to the two guide tubes 10 through the guide mechanism, thereby improving the guide circulation effect of the hot air. The mounting plate 3 can be limited by the limit rod, so that the screw rod 17 can stably drive the spray gun 4 on the mounting plate 3 to move up and down. The excess electrostatic powder in the spray chamber 201 can be collected and processed through the collecting mechanism, thereby effectively reducing the waste of electrostatic powder. The temperature in the preheating chamber 202 can be monitored by the temperature sensor, and the control operation can be conveniently performed through the controller.

[0041] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.

[0042] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An environmentally friendly vertical aluminum electrostatic powder spraying device, It is characterized in that include: Mounting frame; An operation box, which is fixedly mounted on the top of the mounting frame, and includes a spray chamber and a preheating chamber; Two mounting plates, the two mounting plates are respectively arranged on the inner walls of the front and rear sides of the spray chamber, and a plurality of spray guns are arranged on the mounting plates; A conveying mechanism, wherein the conveying mechanism is arranged on the operation box; Two heating plates, the two heating plates are respectively arranged on the front and rear inner walls of the preheating chamber; Two circulation mechanisms, both of which are arranged in the preheating chamber, and are used to evenly circulate the hot air in the preheating chamber; Two moving mechanisms, the two moving mechanisms are arranged on the operation box and the two mounting plates, and the moving mechanisms are used to drive the spray gun to move up and down.

2. The environmentally friendly vertical aluminum electrostatic powder spraying device according to claim 1, It is characterized in that The circulation mechanism includes an air guide hood, a driving motor, a first guide fan blade, two guide pipes and a shunt pipe. The air guide hood is fixedly mounted on the top inner wall of the preheating chamber, the driving motor is fixedly mounted on the top of the operating box, and the output shaft of the driving motor is rotatably connected to the top of the operating box. The first guide fan blade is fixedly mounted on the output shaft of the driving motor. The two guide pipes are both fixedly mounted in the preheating chamber, and the two guide pipes are communicated with the air guide hood. The shunt pipe is arranged on the bottom inner wall of the preheating chamber, the shunt pipe is communicated with the two guide pipes, and a plurality of air outlets are provided on the shunt pipe.

3. The environmentally friendly vertical aluminum electrostatic powder spraying device according to claim 2, It is characterized in that The preheating chamber is provided with a guide mechanism for guiding the hot air in the air guide cover to the two guide pipes, the guide mechanism includes two connecting shafts, a plurality of second guide blades, three sprockets and a chain, the two connecting shafts are rotatably mounted on the top of the operating box, and the two connecting shafts are respectively located above the two guide pipes, the plurality of second guide blades are respectively fixedly mounted on the two connecting shafts, the three sprockets are respectively fixedly sleeved on the output shaft of the drive motor and the two connecting shafts, and the chain is sleeved on the three sprockets.

4. The environmentally friendly vertical aluminum electrostatic powder spraying device according to claim 1, It is characterized in that The moving mechanism includes a servo motor, a screw and two bevel gears. The servo motor is fixedly mounted on the top of the operating box, the screw is rotatably mounted on the operating box, the screw is threadedly connected to the mounting plate, and the two bevel gears are fixedly sleeved on the output shaft of the servo motor and the screw, and the two bevel gears are meshed with each other.

5. The environmentally friendly vertical aluminum electrostatic powder spraying device according to claim 1, It is characterized in that A limiting rod for limiting the mounting plate is fixedly installed in the spraying chamber, and the limiting rod is slidably connected to the mounting plate.

6. The environmentally friendly vertical aluminum electrostatic powder spraying device according to claim 1, It is characterized in that A collecting mechanism for collecting excess electrostatic powder in the spraying chamber is provided at the bottom of the spraying chamber, and the collecting mechanism includes a vacuum pump, a collecting pipe and a collecting box. The vacuum pump is fixedly installed at the bottom of the mounting frame, the collecting pipe is arranged on the bottom inner wall of the spraying chamber, and the collecting pipe is connected to one end of the vacuum pump, and the collecting box is arranged below the mounting frame, and the collecting box is connected to one end of the vacuum pump.

7. The environmentally friendly vertical aluminum electrostatic powder spraying device according to claim 1, It is characterized in that A temperature sensor is arranged in the preheating chamber, and a controller for controlling is arranged on one side of the mounting frame.

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