Glass mirror surface coating preparation device

By using an inclined mechanism and cylinder to enhance water flowability in the glass mirror surface coating preparation device, the nozzle and water pump achieve rapid water flooding, and the electric push rod and fan are accelerated to dry, which solves the problem of long-term and poor results of traditional water soaking and cleaning. Problem, the cleaning and drying efficiency of the film surface is improved.

CN222175166UActive Publication Date: 2024-12-17SHAHE CITY ZHIHE MIRROR TECH CO LTD
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Patent Information

Application Number
CN202420169362.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-24
Publication Date
2024-12-17
Estimated Expiration
2034-01-24

AI Technical Summary

Technical Problem

The traditional water-soaking cleaning method takes a long time during the cleaning of the surface coating of the glass mirror, and the cleaning effect is poor, affecting the surface quality of the film after thermal annealing.

Method used

A glass mirror surface coating preparation device including cleaning and drying components is designed to enhance the flowability of the film surface water using the inclined mechanism and cylinder, and the nozzle and water pump to achieve rapid water flooding, and accelerated drying of electric push rods and fans.

Benefits of technology

It improves cleaning efficiency, shortens cleaning time, enhances the cleaning effect of the film surface, and speeds up drying speed, ensuring high-quality thermal annealing pretreatment.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a glass mirror surface coating preparation device which comprises a cleaning assembly, the cleaning assembly comprises a supporting column, an inclined mechanism, a fixing plate, an air cylinder, a spray head and a water pipe, the bottom end of the cleaning assembly is fixedly connected to the inner surface of the bottom side of a cleaning outer groove, and the inclined mechanism is fixedly connected to the top of the supporting column. The bottom side of the fixing plate is fixedly connected to the top of the inclined mechanism, the top end of the air cylinder is fixedly connected to the bottom side of the fixing plate, one end of the spray head is fixedly connected to the surface of the inner side wall of the outer cleaning groove, and a first round hole is formed in the surface of the side wall of the outer cleaning groove. The fluidity of clean water on the surface of the film can be enhanced through the cleaning assembly, so that the cleaning effect is enhanced on the premise that the structure of the film is not damaged, meanwhile, the time consumed for cleaning can be shortened, the cleaning speed is increased, the fluidity of air on the surface of the film can be increased through the drying assembly, and the drying speed of the film is increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass mirror surface coating preparation, and more specifically, to a glass mirror surface coating preparation device. Background Art

[0002] In the process of preparing the surface coating of the glass mirror, the deposited film needs to be thermally annealed to improve the density and optical properties of the film. Before thermal annealing, the coating film needs to be cleaned to ensure that no dirt remains on its surface. In the process of cleaning the coating film, the traditional cleaning method mostly uses immersion cleaning, that is, placing the film in clean water, so that clean water is used to soften the dirt on the surface of the film to achieve the cleaning effect. This treatment takes a long time, and the cleaning effect is not ideal when facing some stubborn stains, which results in marks left on the film surface after annealing, affecting the product effect. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a device for preparing a surface coating of a glass mirror, so as to solve the problem that the traditional water immersion cleaning method is time-consuming and has a poor cleaning effect.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a glass mirror surface coating preparation device, comprising

[0005] Clean the outer tank;

[0006] A cleaning component, the cleaning component includes a support column, a tilting mechanism, a fixing plate, a cylinder, a nozzle, a water pipe, a water pump, a water storage tank, and a water blocking plate, wherein the bottom end of the cleaning component is fixedly connected to the inner surface of the bottom side of the cleaning outer tank, the tilting mechanism is fixedly connected to the top of the support column, the bottom side of the fixing plate is fixedly connected to the top of the tilting mechanism, the top of the cylinder is fixedly connected to the bottom side of the fixing plate, one end of the nozzle is fixedly connected to the inner side wall surface of the cleaning outer tank, a first circular hole is opened on the side wall surface of the cleaning outer tank, one end of the water pipe passes through the first circular hole and is fixedly connected to the side of the nozzle, the top of the water pump is fixedly connected to the other end of the water pipe, the bottom side of the water pump is fixedly connected to the surface of the water storage tank, and the outer end surface of the water blocking plate is fixedly connected to the side wall surface of the cleaning outer tank;

[0007] A drying component is fixedly connected to the outer side wall surface of the cleaning outer tank.

[0008] Wherein, the tilting mechanism includes a connecting plate, a first spring, a lower slot plate, a second spring, an upper slot plate, and a ball. The bottom side of the connecting plate is fixedly connected to the top of the support column, one end of the first spring is fixedly connected to the top side of the connecting plate, the bottom side of the upper slot plate is fixedly connected to the other end of the first spring, the top side of the upper slot plate is fixedly connected to the bottom side of the fixed plate, the bottom side of the lower slot plate is fixedly connected to the top side of the connecting plate, a first circular groove is opened on the top of the lower slot plate, a second circular groove is opened on the bottom side of the upper slot plate, the ball is arranged inside the first circular groove and the second circular groove, and the lower slot plate and the upper slot plate are fixedly connected by the second spring.

[0009] Among them, the drying component includes a support frame, an electric push rod, a drying shell, a fan, and a resistance wire. The bottom side of the support frame is fixedly connected to the outer surface of the cleaning outer tank, the top side of the electric push rod is fixedly connected to the bottom of the support frame, the top side surface of the drying shell is fixedly connected to the output end of the electric push rod, one end of the fan is fixedly connected to the inner bottom surface of the drying shell, and both ends of the resistance wire are fixedly connected to the inner wall surface of the drying shell.

[0010] Wherein, a second circular hole is provided in the middle of the water blocking plate, and the support column passes through the second circular hole and is fixedly connected to the water blocking plate.

[0011] Wherein, a heater is arranged on the top side of the water blocking plate, a temperature sensor is fixedly connected to the inner wall surface of the outer cleaning tank, and an observation panel is arranged on the outer side of the outer cleaning tank.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The utility model starts the power supply of the water pump, and the water pump draws water from the water storage tank, sprays it to the inside of the cleaning outer tank through the water pipe through the nozzle, and when the top side of the water blocking plate is submerged in the film sample, the water pump power is turned off to stop the water supply, and then the cylinder is started, and the cylinder is controlled by the PLC to perform different operations. First, the two cylinders on the left are controlled to retract the piston rod, and the two cylinders on the right extend the piston rod. At this time, the ball and the inner wall of the second circular groove are relatively displaced, and the upper groove plate drives the fixed plate to drive the film sample to tilt to the left. At this time, the two first springs on the left are compressed, and the two first springs on the right are stretched. Then the PLC is used to control the cylinder to tilt the fixed plate to the right, so that the back and forth tilting can enhance the fluidity of water on the surface of the film sample. By using the above structure, the fluidity of the clean water on the film surface can be enhanced, thereby enhancing the cleaning effect without damaging the film structure. At the same time, by using this method, the time consumed for cleaning can be shortened and the cleaning speed can be improved.

[0014] The utility model starts the power supply of the electric push rod, which extends to push the drying shell to the surface of the film sample, and then starts the fan and energizes the resistance wire. After the resistance wire is energized, a large amount of heat is released and dry air is blown to the surface of the film sample through the fan. The above structure can speed up the fluidity of the air on the surface of the film, thereby accelerating the drying speed of the film. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the cleaning component structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the tilting mechanism structure of the utility model;

[0018] Figure 4 This is a schematic diagram of the drying component structure of the utility model.

[0019] [reference numerals]

[0020] 1. Cleaning outer tank; 2. Cleaning components; 3. Drying components; 21. Support column; 22. Tilting mechanism; 23. Fixing plate; 24. Cylinder; 25. Nozzle; 26. Water pipe; 27. Water pump; 28. Water storage tank; 29. ​​Water blocking plate; 221. Connecting plate; 222. First spring; 223. Lower tank plate; 224. Second spring; 225. Upper tank plate; 226. Ball; 31. Support frame; 32. Electric push rod; 33. Drying shell; 34. Fan; 35. Resistance wire. DETAILED DESCRIPTION

[0021] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0022] As attached Figure 1 To Attachment Figure 4 The present invention provides a device for preparing a glass mirror surface coating, comprising:

[0023] Clean the outer tank 1;

[0024] A cleaning component 2, the cleaning component 2 comprises a support column 21, a tilting mechanism 22, a fixing plate 23, a cylinder 24, a nozzle 25, a water pipe 26, a water pump 27, a water storage tank 28, and a water blocking plate 29. The bottom end of the cleaning component 2 is fixedly connected to the inner surface of the bottom side of the cleaning outer tank 1, the tilting mechanism 22 is fixedly connected to the top of the support column 21, the bottom side of the fixing plate 23 is fixedly connected to the top of the tilting mechanism 22, the top of the cylinder 24 is fixedly connected to the bottom side of the fixing plate 23, one end of the nozzle 25 is fixedly connected to the inner side wall surface of the cleaning outer tank 1, a first circular hole is opened on the side wall surface of the cleaning outer tank 1, one end of the water pipe 26 passes through the first circular hole and is fixedly connected to the side of the nozzle 25, the top of the water pump 27 is fixedly connected to the other end of the water pipe 26, the bottom side of the water pump 27 is fixedly connected to the surface of the water storage tank 28, and the outer end surface of the water blocking plate 29 is fixedly connected to the side wall surface of the cleaning outer tank 1;

[0025] A drying component 3, the drying component 3 is fixedly connected to the outer wall surface of the cleaning outer tank 1;

[0026] Specifically, there are four cylinders 24, which are respectively arranged at the four corners of the fixed plate 23. A solenoid valve is arranged inside the cylinder 24, and the working state of the cylinder 24 can be controlled by controlling the output module inside the solenoid valve through the PLC.

[0027] The tilting mechanism 22 includes a connecting plate 221, a first spring 222, a lower slot plate 223, a second spring 224, an upper slot plate 225, and a ball 226. The bottom side of the connecting plate 221 is fixedly connected to the top of the supporting column 21, one end of the first spring 222 is fixedly connected to the top side of the connecting plate 221, the bottom side of the upper slot plate 225 is fixedly connected to the other end of the first spring 222, the top side of the upper slot plate 225 is fixedly connected to the bottom side of the fixing plate 23, the bottom side of the lower slot plate 223 is fixedly connected to the top side of the connecting plate 221, a first circular groove is formed on the top of the lower slot plate 223, a second circular groove is formed on the bottom side of the upper slot plate 225, the ball 226 is arranged inside the first circular groove and the second circular groove, and the lower slot plate 223 and the upper slot plate 225 are fixedly connected via the second spring 224.

[0028] Specifically, there are four first springs 222 , which are respectively arranged at four corners of the lower slot plate 223 . When the first spring 222 on one side is compressed, the first spring 222 on the other side will be extended accordingly.

[0029] Among them, the drying component 3 includes a support frame 31, an electric push rod 32, a drying shell 33, a fan 34, and a resistance wire 35. The bottom side of the support frame 31 is fixedly connected to the outer surface of the cleaning outer tank 1, the top side of the electric push rod 32 is fixedly connected to the bottom of the support frame 31, the top side surface of the drying shell 33 is fixedly connected to the output end of the electric push rod 32, one end of the fan 34 is fixedly connected to the inner bottom surface of the drying shell 33, and the two ends of the resistance wire 35 are fixedly connected to the inner wall surface of the drying shell 33.

[0030] A second circular hole is provided in the middle of the water blocking plate 29, and the support column 21 passes through the second circular hole and is fixedly connected to the water blocking plate 29;

[0031] Specifically, a sealing ring is provided at the connection between the support column 21 and the water blocking plate 29 to prevent water from penetrating under the water blocking plate 29 .

[0032] Among them, a heater is arranged on the top side of the water blocking plate 29, a temperature sensor is fixedly connected to the inner wall surface of the cleaning outer tank 1, and an observation panel is arranged on the outer side of the cleaning outer tank 1;

[0033] Specifically, a controller is provided in the observation panel, and the heater can be powered by the controller.

[0034] The working process of the utility model is as follows:

[0035] During operation, the coated film sample is first fixed on the surface of the fixed plate 23, and then the power supply of the water pump 27 is started. The water pump 27 draws water from the water storage tank 28, and sprays it to the inside of the cleaning outer tank 1 through the water pipe 26 and the nozzle 25. When the top side of the water blocking plate 29 is submerged in the film sample, the power supply of the water pump 27 is turned off to stop the water supply, and then the cylinder 24 is started. The solenoid valve is controlled by the PLC to make the cylinder 24 perform different operations. First, the two cylinders 24 on the left are controlled to retract the piston rods, and the two cylinders 24 on the right extend the piston rods. At this time, the ball 226 is relatively displaced with the inner wall of the second circular groove, and the upper groove plate 225 drives the fixed plate 23 to drive the film sample to tilt to the left. At this time, the two first springs 222 on the left are compressed. , the two first springs 222 on the right are stretched, and then the plc controls the cylinder 24 to tilt the fixed plate 23 to the right. This back and forth tilting can enhance the fluidity of water on the surface of the film sample. At this time, the water temperature can be detected by the temperature sensor. If the temperature is too low, the controller can be used to control the heater to heat the water, thereby enhancing the cleaning effect. After the cleaning is completed, the water in the cleaning outer tank 1 is released, and the power supply of the electric push rod 32 is started at the same time. The electric push rod 32 extends to push the drying shell 33 to the surface of the film sample, and the fan 34 is started and the resistance wire 35 is energized. After the resistance wire 35 is energized, a large amount of heat is released and dry air is blown to the surface of the film sample through the fan 34, thereby accelerating the drying process of the film.

[0036] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0037] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0038] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A device for preparing a surface coating of a glass mirror, characterized in that: include Cleaning the outer tank (1); A cleaning component (2), the cleaning component (2) comprising a support column (21), a tilting mechanism (22), a fixing plate (23), a cylinder (24), a nozzle (25), a water pipe (26), a water pump (27), a water storage tank (28), and a water blocking plate (29), the bottom end of the cleaning component (2) being fixedly connected to the inner surface of the bottom side of the cleaning outer tank (1), the tilting mechanism (22) being fixedly connected to the top of the support column (21), the bottom side of the fixing plate (23) being fixedly connected to the top of the tilting mechanism (22), and the top end of the cylinder (24) being fixedly connected to the top of the cleaning outer tank (1). The nozzle (25) is fixedly connected to the bottom side of the fixing plate (23), one end of the nozzle (25) is fixedly connected to the inner wall surface of the cleaning outer tank (1), a first circular hole is opened on the side wall surface of the cleaning outer tank (1), one end of the water pipe (26) passes through the first circular hole and is fixedly connected to the side of the nozzle (25), the top of the water pump (27) is fixedly connected to the other end of the water pipe (26), the bottom side of the water pump (27) is fixedly connected to the surface of the water storage tank (28), and the outer end surface of the water blocking plate (29) is fixedly connected to the side wall surface of the cleaning outer tank (1); A drying component (3), wherein the drying component (3) is fixedly connected to the outer wall surface of the cleaning outer tank (1).

2. A glass mirror surface coating preparation device according to claim 1, characterized in that: The tilting mechanism (22) comprises a connecting plate (221), a first spring (222), a lower slot plate (223), a second spring (224), an upper slot plate (225), and a ball (226); the bottom side of the connecting plate (221) is fixedly connected to the top of the supporting column (21); one end of the first spring (222) is fixedly connected to the top side of the connecting plate (221); the bottom side of the upper slot plate (225) is fixedly connected to the other end of the first spring (222); The top side of the upper slot plate (225) is fixedly connected to the bottom side of the fixed plate (23), the bottom side of the lower slot plate (223) is fixedly connected to the top side of the connecting plate (221), a first circular groove is provided on the top of the lower slot plate (223), a second circular groove is provided on the bottom side of the upper slot plate (225), the round ball (226) is arranged inside the first circular groove and the second circular groove, and the lower slot plate (223) and the upper slot plate (225) are fixedly connected via a second spring (224).

3. A glass mirror surface coating preparation device according to claim 1, characterized in that: The drying component (3) comprises a support frame (31), an electric push rod (32), a drying shell (33), a fan (34), and a resistance wire (35); the bottom side of the support frame (31) is fixedly connected to the outer surface of the cleaning outer tank (1); the top side of the electric push rod (32) is fixedly connected to the bottom of the support frame (31); the top side surface of the drying shell (33) is fixedly connected to the output end of the electric push rod (32); one end of the fan (34) is fixedly connected to the inner bottom surface of the drying shell (33); and both ends of the resistance wire (35) are fixedly connected to the inner wall surface of the drying shell (33).

4. A glass mirror surface coating preparation device according to claim 1, characterized in that: A second circular hole is provided in the middle of the water blocking plate (29), and the support column (21) passes through the second circular hole and is fixedly connected to the water blocking plate (29).

5. The device for preparing a surface coating of a glass mirror according to claim 1, characterized in that: A heater is provided on the top side of the water blocking plate (29), a temperature sensor is fixedly connected to the inner wall surface of the outer cleaning tank (1), and an observation panel is provided on the outer side of the outer cleaning tank (1).