Novel semi-automatic cleaning device for preparation tank

By designing a new semi-automatic cleaning device for preparation tanks, automatic cleaning is achieved using rotary sprayers and lifting mechanisms, the cleaning consistency problem caused by manual operation is solved and cleaning efficiency and safety is improved.

CN222175302UActive Publication Date: 2024-12-17BOAOVAX BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420436852.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-07
Publication Date
2024-12-17
Estimated Expiration
2034-03-07

AI Technical Summary

Technical Problem

The cleaning process of existing preparation tanks relies on manual operations, which makes it difficult to confirm the consistency of cleaning, difficult to control the water pressure, flushing area and time, and the preparation tank has a large weight and no lower discharge port, resulting in cumbersome and heavy operation and a risk of inconsistency.

Method used

A new semi-automatic cleaning device for the preparation tank is designed, including supporting bottom bracket, rotary sprayer, liquid inlet pipe, corrugated pipe and lifting mechanism. The valve automatically rotates the water inlet pressure and cleaning time through the rotary sprayer. Ensure consistency of cleaning procedures.

Benefits of technology

Automatic cleaning of the preparation tank is realized, ensuring the consistency of the cleaning process, reducing the cumbersomeness and risks of manual operations, and improving cleaning efficiency and effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel preparation tank semi-automatic cleaning device which comprises a supporting bottom support, a top plate abuts against the top of the supporting bottom support, a preparation tank body abuts against the inner side of the top plate, a liquid inlet pipe is inserted into the bottom of the supporting bottom support in a penetrating mode, and the end, located in the supporting bottom support, of the liquid inlet pipe is fixedly communicated with a second quick connector. The top of the second quick connector fixedly communicates with a corrugated pipe, the top of the corrugated pipe is fixedly connected with a connector, and the top of the connector fixedly communicates with a rotary sprayer. According to the preparation tank cleaning device, through the arrangement of the supporting bottom support, the rotary sprayer, the liquid inlet pipe, the corrugated pipe and the lifting mechanism, during cleaning, the preparation tank body is inversely arranged on the top plate, the rotary sprayer can stretch into the preparation tank body to automatically rotate and spray water, and the water inlet pressure and the cleaning time are controlled through the valve, so that the cleaning process can be controlled; and the cleaning procedure of the preparation tank is changed from manual cleaning to automatic cleaning, so that the consistency of the cleaning process is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of preparation tank cleaning devices, in particular to a novel semi-automatic cleaning device for a preparation tank. Background Art

[0002] Product preparation tanks are widely used in the production process of sterile products. Their main function in the process is to prepare the original solution, freeze-drying protective solution and semi-finished products in each process stage. The preparation tanks need to be soaked and rinsed before and after use to meet the requirements of production and use. The monitoring indicators after flushing include: pH value, microbial limit, bacterial endotoxin, conductivity value and other physical and chemical indicators.

[0003] At present, the cleaning and caustic soda processes of preparation tanks are mostly done manually, and the consistency of each operation cannot be confirmed, such as flushing water pressure, flushing area, flushing dead corners, and flushing time. In addition, since the largest preparation tank weighs about 50Kg and has no lower discharge port device, the manual flushing operation process is cumbersome and heavy, and there may be a risk of inconsistency in each cleaning procedure. Utility Model Content

[0004] The utility model aims to solve the shortcomings in the prior art and proposes a novel semi-automatic cleaning device for a preparation tank.

[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a novel semi-automatic cleaning device for a preparation tank comprises a supporting base, the top of the supporting base abuts against a top plate, the lower surface of the top plate is fixedly connected to a plurality of reinforcing rods, one ends of the plurality of reinforcing rods abut against the bottom of the inner wall of the supporting base, the inner side of the top plate abuts against the preparation tank body, a liquid inlet pipe is inserted through the bottom of the supporting base, one end of the liquid inlet pipe located inside the supporting base is fixedly connected to a second quick connector, the top of the second quick connector is fixedly connected to a bellows, the top of the bellows is fixedly connected to a connector, the top of the connector is fixedly connected to a rotary sprayer, and a lifting mechanism matching the rotary sprayer is installed at the bottom of the inner wall of the supporting base.

[0006] Furthermore, the lifting mechanism includes a support rod fixedly connected to the bottom of the inner wall of the supporting base, the interior of the support rod is slidably connected with a lifting rod, one end of the lifting rod extends through the top of the support rod and is fixedly connected with a connecting plate, and one side of the outer surface of the connecting plate is fixedly connected to the connecting head.

[0007] Furthermore, a locking pin is threadedly connected through the top of the outer surface of the support rod.

[0008] Through the above technical solution, the locking pin can lock the position where the lifting rod extends out of the support rod.

[0009] Furthermore, a plurality of bolts are threadedly connected through the top plate and the side wall of the supporting base, a through hole matching the tank body is provided on the side wall of the top plate, and a plurality of water leakage holes are also provided on the side wall of the top plate.

[0010] Furthermore, the front side of the support base is fixedly connected to a drainage pipe.

[0011] Through the above technical solution, the drain pipe can discharge the water inside the supporting base to the outside.

[0012] Furthermore, a pressure gauge, a valve and a first quick connector are fixedly mounted on one end of the liquid inlet pipe located outside the supporting base.

[0013] Furthermore, the bottom of the inner wall and the bottom of the outer surface of the support base are both fixedly connected with fixing clamps, and the inner sides of the two fixing clamps are in contact with the outer surface of the liquid inlet pipe.

[0014] The utility model has the following beneficial effects:

[0015] When the utility model is in use, the novel semi-automatic cleaning device for the preparation tank, through the arranged supporting base, rotating sprayer, liquid inlet pipe, bellows and lifting mechanism, the preparation tank body is inverted on the top plate during cleaning, and the rotating sprayer can extend into the interior of the preparation tank body, and can automatically rotate to spray water when spraying water, and the water inlet pressure and the cleaning time can be controlled by the valve, so that the cleaning process can be controlled, and the cleaning procedure of the preparation tank is changed from manual cleaning to automatic cleaning, thereby ensuring the consistency of the cleaning process. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional diagram of the utility model;

[0017] Figure 2 It is a cross-sectional view of the utility model;

[0018] Figure 3 It is a three-dimensional diagram of the lifting mechanism of the utility model.

[0019] Legend:

[0020] 1. Support base; 2. Top plate; 3. Bolts; 4. Drain pipe; 5. Preparation tank body; 6. Through hole; 7. Fixing clamp; 8. Liquid inlet pipe; 9. First quick connector; 10. Valve; 11. Support rod; 12. Lifting rod; 13. Locking pin; 14. Connecting plate; 15. Second quick connector; 16. Bellows; 17. Connecting head; 18. Rotating sprinkler; 19. Reinforcement rod. DETAILED DESCRIPTION

[0021] Figures 1 to 3As shown, it relates to a novel semi-automatic cleaning device for a preparation tank, including a supporting base 1, the top of the supporting base 1 is abutted with a top plate 2, and a plurality of reinforcing rods 19 are fixedly connected to the lower surface of the top plate 2, and one end of the plurality of reinforcing rods 19 is abutted with the bottom of the inner wall of the supporting base 1, and the reinforcing rods 19 play a role in assisting the support of the top plate 2, and the inner side of the top plate 2 is abutted with a preparation tank body 5, and a liquid inlet pipe 8 is inserted through the bottom of the supporting base 1, and correspondingly, the bottom of the inner wall and the bottom of the outer surface of the supporting base 1 are fixedly connected with a fixing clamp 7, and the two fixing The inner sides of the clamps 7 are in contact with the outer surfaces of the liquid inlet pipe 8. The two fixed clamps 7 have the effect of fixing the liquid inlet pipe 8 to prevent it from deviating and shaking during the water spraying process. One end of the liquid inlet pipe 8 located inside the support base 1 is fixedly connected to a second quick connector 15, the top of the second quick connector 15 is fixedly connected to a bellows 16, the top of the bellows 16 is fixedly connected to a connector 17, the top of the connector 17 is fixedly connected to a rotary sprayer 18, and a lifting mechanism matching the rotary sprayer 18 is installed at the bottom of the inner wall of the support base 1;

[0022] Among them, the model selected for the rotary sprayer 18 is CYCO-10, which is a high-pressure three-dimensional rotary nozzle in the prior art. It has strong impact force, can achieve 360-degree full coverage cleaning, and has a cleaning rate of 98%. It can rotate while spraying water, so as to fully clean the interior of the preparation tank body 5.

[0023] The lifting mechanism includes a support rod 11 fixedly connected to the bottom of the inner wall of the support base 1, and a lifting rod 12 is slidably connected inside the support rod 11. One end of the lifting rod 12 extends through the support rod 11 to the top and is fixedly connected to a connecting plate 14. One side of the outer surface of the connecting plate 14 is fixedly connected to a connecting head 17. Correspondingly, a locking pin 13 is threadedly connected to the top of the outer surface of the support rod 11. By pulling the lifting rod 12 outward, the horizontal height of the connecting plate 14 and the connecting head 17 at the top of the lifting rod 12 can be controlled. Then, by twisting the locking pin 13, the relative position of the lifting rod 12 and the support rod 11 can be fixed, that is, the height of the rotary sprayer 18 is controlled, so as to control the length extending into the tank body 5 of the preparation tank.

[0024] A plurality of bolts 3 are threadedly connected through the top plate 2 and the side walls of the supporting base 1, that is, the top plate 2 and the supporting base 1 are fixed by the plurality of bolts 3, thereby forming a hollow prism-shaped structure, which supports the preparation tank body 5 and facilitates the support of the preparation tank body 5. At the same time, a through hole 6 matching the preparation tank body 5 is provided on the side wall of the top plate 2, and a plurality of drainage holes are also provided on the side wall of the top plate 2. The through hole 6 is used to facilitate the passage of the preparation tank body 5, and the drainage holes can facilitate the outflow of water to the outside (for example, when the entire device is placed in a sink for cleaning).

[0025] The front side of the support base 1 is fixedly connected with a drain pipe 4, which can discharge the water that has flushed the preparation tank body 5 to the outside. One end of the drain pipe 4 should be fixedly installed with a valve body to facilitate operation by the staff.

[0026] A pressure gauge, a valve 10 and a first quick connector 9 are fixedly installed at one end of the liquid inlet pipe 8 located outside the support base 1. The first quick connector 9 can connect the liquid inlet pipe 8 with an external water storage device (with a water pump), and the valve 10 can be used to control whether water flows through the liquid inlet pipe 8 to flush the preparation tank body 5, and the pressure gauge can observe the water inlet pressure.

[0027] When using the new semi-automatic cleaning device for preparation tanks, first, during assembly, according to the actual preparation tank body 5 to be cleaned, pull the lifting rod 12 outward to a suitable length of the support rod 11, and lock the locking pin 13, and then install the top plate 2 on the top of the supporting base 1 through the bolts 3, and then the preparation tank body 5 can be carried and inverted on the side wall of the top plate 2, and the end of the preparation tank body 5 can just be inserted into the inside of the supporting base 1 through the through hole 6, and the outer ring supports the top plate 2 to be placed stably, and the rotary sprayer 18 can just extend into the inside of the preparation tank body, and then It is only necessary to connect the first quick connector 9 at one end of the liquid inlet pipe 8 to the external water storage device, and control the water inlet pressure and cleaning time through the valve, and use the rotary sprayer 18 to rinse the inside of the preparation tank body, and change the preparation tank cleaning procedure from manual cleaning to automatic cleaning to ensure the consistency of the cleaning process. At the same time, after the clean water flushing is completed, the tank body can be sprayed with 0.5mol / L alkaline solution. In addition to cleaning the preparation tank body 5, the device can also clean other containers by replacing the spray head, such as: stainless steel barrels of various specifications, glass bottles, etc., which is more applicable.

[0028] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel semi-automatic cleaning device for a preparation tank, comprising a support base (1), characterized in that: The top of the support bracket (1) is in contact with a top plate (2), and the lower surface of the top plate (2) is fixedly connected with a plurality of reinforcing rods (19), one end of each of the plurality of reinforcing rods (19) is in contact with the bottom of the inner wall of the support bracket (1), and the inner side of the top plate (2) is in contact with the preparation tank body (5). A liquid inlet pipe (8) is inserted through the bottom of the support bracket (1), and one end of the liquid inlet pipe (8) located inside the support bracket (1) is fixedly connected with a second quick connector (15), and the top of the second quick connector (15) is fixedly connected with a bellows (16), and the top of the bellows (16) is fixedly connected with a connector (17), and the top of the connector (17) is fixedly connected with a rotary sprayer (18), and a lifting mechanism matching the rotary sprayer (18) is installed at the bottom of the inner wall of the support bracket (1).

2. The novel semi-automatic cleaning device for preparation tanks according to claim 1 is characterized in that: The lifting mechanism comprises a support rod (11) fixedly connected to the bottom of the inner wall of the support base (1); a lifting rod (12) is slidably connected inside the support rod (11); one end of the lifting rod (12) extends through the support rod (11) to the top and is fixedly connected to a connecting plate (14); one side of the outer surface of the connecting plate (14) is fixedly connected to a connecting head (17).

3. The novel semi-automatic cleaning device for preparation tanks according to claim 2 is characterized in that: A locking pin (13) is threadedly connected through the top of the outer surface of the support rod (11).

4. The novel semi-automatic cleaning device for preparation tanks according to claim 3 is characterized in that: A plurality of bolts (3) are threadedly connected through the top plate (2) and the side wall of the supporting base (1); a through hole (6) matching the tank body (5) is provided on the side wall of the top plate (2); and a plurality of water leakage holes are also provided on the side wall of the top plate (2).

5. The novel semi-automatic cleaning device for preparation tanks according to claim 4 is characterized in that: The front side of the support base (1) is fixedly connected to a drainage pipe (4).

6. The novel semi-automatic cleaning device for preparation tanks according to claim 5 is characterized in that: A pressure gauge, a valve (10) and a first quick connector (9) are fixedly mounted on one end of the liquid inlet pipe (8) located outside the supporting base (1).

7. The novel semi-automatic cleaning device for preparation tanks according to claim 6 is characterized in that: The bottom of the inner wall and the bottom of the outer surface of the support base (1) are both fixedly connected with a fixing clamp (7), and the inner sides of the two fixing clamps (7) are in contact with the outer surface of the liquid inlet pipe (8).