Automatic feeding and discharging straightening machine
By designing an automatic loading and unloading straightening machine, the lifting mechanism and electric guides can be used to realize automatic loading and unloading of shaft parts, which solves the problem of manual operation and improves the degree of automation and processing efficiency.
Patent Information
- Application Number
- CN202420712487.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-09
AI Technical Summary
During the straightening process, loading and unloading of shaft parts usually relies on manual manual operations, which is very labor-intensive and has low convenience, and lacks automation.
An automatic loading and unloading straightening machine is designed, including the body, firmware workpiece, loading and unloading mechanism and support seat. The lifting mechanism and electric guide rail are used to realize the automatic loading and unloading of shaft parts. Through the coordination of the lifting seat and the bearing teeth, it is automatically completed. The parts are positioned and straightened using the indentation mechanism.
It realizes automatic loading and unloading operations of shaft parts, improves processing efficiency and automation, reduces manual intervention, and is simple and accurate in operation.
Smart Images

Figure CN222175453U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of shaft workpiece straightening, and in particular relates to an automatic loading and unloading straightening machine. Background Art
[0002] The straightening machine is mainly used to solve the bending deformation problem that may occur in shaft products after heat treatment. It usually includes a high-precision measurement system that can accurately measure the radial runout of the workpiece and determine the maximum bending position and direction through computer analysis. According to the measurement data of the workpiece, the straightening machine will calculate and apply appropriate pressure to straighten the workpiece at the maximum bending point. In this process, tooling is usually used to fix the shaft workpiece and rotate it to contact the straightening point at different angles. At the same time, a pressure block mechanism is set on the top of the straightening machine, and the pressure on the straightening point is applied to straighten it through the downward pressure of the pressure block mechanism.
[0003] Although the straightening process is highly automated, shaft parts are usually loaded and unloaded manually during the straightening process, which is labor-intensive and inconvenient. Utility Model Content
[0004] Based on the problems mentioned in the above background technology, the utility model provides an automatic loading and unloading straightening machine.
[0005] The technical solution adopted by the utility model is as follows: an automatic loading and unloading straightening machine comprises a machine body, a firmware tooling, a loading and unloading mechanism and a supporting seat, the machine body is provided with a straightening platform, and a pressure head mechanism is provided on the machine body above the straightening platform; the firmware tooling is two, which are relatively slidably arranged on the straightening platform, and the firmware tooling is used to fix shaft parts; the loading and unloading mechanism comprises two receiving seats installed on the straightening platform and arranged oppositely, the receiving seat is arranged between the two firmware toolings, the receiving seat comprises a loading seat and a unloading seat arranged at intervals, and a plurality of receiving teeth are distributed in an array on the loading seat and the unloading seat; two lifting seats are provided on the straightening platform between the two receiving seats, and a plurality of lifting teeth are provided on the lifting seat, the lifting teeth are a right-angled triangle with an inclined surface facing upward to the right, the lifting teeth correspond to the gap between adjacent receiving teeth, and the lifting seat is lifted by a lifting mechanism; the support seat is installed on the straightening platform at the interval between the loading seat and the unloading seat, and the pressure head mechanism is located above the support seat.
[0006] Furthermore, the receiving seat is door-shaped, and the bottom of the receiving seat is higher than the fixing tooling.
[0007] Furthermore, a mounting groove is provided on the straightening platform, and the lifting mechanism is arranged in the mounting groove, and the lifting mechanism is an electric push rod.
[0008] Furthermore, the support seat includes a first base, a support rod is arranged on the first base, and an arc-shaped support block is arranged on the support rod.
[0009] Furthermore, an electric guide rail is arranged on the straightening table, and the fixture tooling includes a second base and a mounting seat connected to the second base, a top is arranged on the mounting seat, and the second base is slidably connected to the electric guide rail.
[0010] Furthermore, a motor is provided on any of the mounting seats to drive the top to rotate.
[0011] Beneficial effects of the utility model:
[0012] The loading and unloading mechanism is used to realize automatic loading and unloading of several shaft parts to be processed. The shaft parts are placed on the receiving teeth, the lifting mechanism is started, the lifting seat rises, and the triangular tip of the lifting tooth contacts the critical point of the shaft parts. As the lifting seat continues to rise, the shaft parts will slide down along the inclined surface of the lifting tooth, and the shaft parts will move one tooth unit on the lifting seat. As the lifting seat descends, the shaft parts will also step one unit from the original position to the connection of the next pair of receiving teeth. When one of the shaft parts steps to the gap between the loading seat and the unloading seat, it will be driven by the lifting seat and placed on the support seat, and the automatic loading and unloading operation is fully realized. At this time, the firmware tooling fixes the shaft parts, and the pressure head mechanism realizes the straightening work.
[0013] In the above scheme, the receiving teeth of the loading seat are used to place the shaft parts to be processed, and the unloading seat is used to place the processed shaft parts. The overall operation is simple and the degree of automation is high, and there is no need for manual placement and alignment for processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention can be further described by the non-limiting embodiments given in the accompanying drawings;
[0015] Figure 1 This is the axonometric drawing of the utility model;
[0016] Figure 2 It is a schematic diagram of the utility model;
[0017] Figure 3 This is a schematic diagram of the straightening platform of the utility model;
[0018] Figure 4 This is a schematic diagram of the utility model lifting seat rising to the critical point;
[0019] The attached drawings are marked as follows:
[0020] Machine body 1, pressure head mechanism 11, straightening table 2, mounting groove 21, lifting mechanism 22, electric guide rail 23, firmware tooling 3, second base 31, mounting base 32, top 33, motor 34, receiving base 4, loading base 41, unloading base 42, receiving teeth 43, lifting base 5, lifting teeth 51, supporting base 6, first base 61, supporting rod 62, arc-shaped support block 63, shaft parts 7. DETAILED DESCRIPTION
[0021] like Figure 1 to Figure 4 As shown, an automatic loading and unloading straightening machine includes a machine body 1, a fixture fixture 3, a loading and unloading mechanism and a support seat 6, wherein the machine body 1 is provided with a straightening platform 2, and a pressure head mechanism 11 is provided on the machine body 1 above the straightening platform 2; the fixture fixture 3 is two, which are relatively slidably arranged on the straightening platform 2, and the fixture fixture 3 is used to fix shaft parts 7; the loading and unloading mechanism includes two receiving seats 4 installed on the straightening platform 2 and arranged oppositely, the receiving seat 4 is arranged between the two fixture fixtures 3, and the receiving seat 4 includes a loading seat 41 and a unloading seat arranged at intervals. 42, a plurality of receiving teeth 43 are arranged in an array on the loading seat 41 and the unloading seat 42; two lifting seats 5 are arranged between the two receiving seats 4 on the straightening platform 2, and a plurality of lifting teeth 51 are arranged on the lifting seat 5, and the lifting teeth 51 are right-angled triangles with the inclined surface facing the upper right, and the lifting teeth 51 correspond to the gaps between the adjacent receiving teeth 43, and the lifting seat 5 is lifted by the lifting mechanism 22; the support seat 6 is installed on the straightening platform 2 at the interval between the loading seat 41 and the unloading seat 42, and the pressure head mechanism 11 is located above the support seat 6.
[0022] By adopting the above technical solution, a plurality of shaft parts 7 to be processed are placed on the receiving teeth 43 on the receiving seat 4, and the lifting mechanism 22 is started to lift the lifting seat 5 up. Figure 4 As shown, this is the critical point where the triangular tip of the lifting tooth 51 contacts the shaft part 7. As the lifting seat 5 continues to rise, the shaft part 7 will slide down along the inclined surface of the lifting tooth 51 and transfer from the receiving seat 4 to the lifting seat 5. At this time, the lifting seat 5 descends under the drive of the lifting mechanism 22. Since the shaft part 7 is driven by the inclined surface of the lifting tooth 51 to step one unit relative to the original position on the receiving tooth 43 during the transfer process, the shaft part 7 will also step one unit from the original position to the connection between the next pair of receiving teeth 43 as the lifting seat 5 descends, thereby realizing automatic loading and unloading operations. When one of the shaft parts 7 steps to the gap between the loading seat 41 and the unloading seat 42, it will be driven by the lifting seat 5 and placed on the supporting seat 6. At this time, the firmware tooling 3 fixes the shaft part 7, and the pressure head mechanism 11 realizes the straightening work.
[0023] In the above scheme, the receiving teeth of the loading seat are used to place the shaft parts to be processed, and the unloading seat is used to place the processed shaft parts. The overall operation is simple and the degree of automation is high, and there is no need for manual placement and alignment for processing.
[0024] As a preferred solution, the receiving seat 4 is door-shaped, and the bottom of the receiving seat 4 is higher than the fixing fixture 3. The receiving seat 4 is door-shaped, which facilitates the fixing fixture 3 to pass through the door structure to fix the shaft parts 7.
[0025] As a preferred solution, a mounting groove 21 is provided on the straightening platform 2, and the lifting mechanism 22 is arranged in the mounting groove 21. The lifting mechanism 22 is an electric push rod. The arrangement of the mounting groove 21 provides a larger telescopic amount, which facilitates the installation of the electric push rod.
[0026] As a preferred solution, the support seat 6 includes a first base 61, a support rod 62 is provided on the first base 61, and an arc-shaped support block 63 is provided on the support rod 62. In this embodiment, there are two support seats 6 to achieve a better support effect, and the arrangement of the arc-shaped support block 63 facilitates the processing of the shaft parts 7 and realizes straightening under the block pressing mechanism.
[0027] As a preferred solution, the straightening table 2 is provided with an electric guide rail 23, the fixture tool 3 includes a second base 31 and a mounting seat 32 connected to the second base 31, a top 33 is provided on the mounting seat 32, and the second base 31 is slidably connected to the electric guide rail 23. The electric setting ensures automated processing, and the top 33 is in place; the top 33 is a tool for positioning and supporting shaft parts 7 in mechanical processing, and they can ensure accurate positioning and efficient rotation of the workpiece during processing.
[0028] As a preferred solution, a motor 34 is provided on any of the mounting seats 32 to drive the top 33 to rotate. By driving the top 33 with the motor 34, the shaft part 7 can be accurately rotated, thereby meeting the requirements of high-precision processing.
[0029] The utility model is described in detail above. The description of the specific embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. An automatic loading and unloading straightening machine, Features: include A machine body (1), wherein a straightening platform (2) is arranged on the machine body (1), and a pressure head mechanism (11) is arranged on the machine body (1) above the straightening platform (2); A fixing fixture (3), wherein the fixing fixture (3) is two in number and is relatively slidably arranged on the straightening platform (2), and the fixing fixture (3) is used to fix shaft parts; A loading and unloading mechanism, the loading and unloading mechanism comprises two receiving seats (4) mounted on the straightening platform (2) and arranged opposite to each other, the receiving seat (4) being arranged between the two fixing fixtures (3), the receiving seat (4) comprising a loading seat (41) and a unloading seat (42) arranged at intervals, and a plurality of receiving teeth (43) are arranged in an array on the loading seat (41) and the unloading seat (42); two lifting seats (5) are arranged on the straightening platform (2) between the two receiving seats (4), the lifting seat (5) is provided with a plurality of lifting teeth (51), the lifting teeth (51) are in the form of a right triangle with the inclined surface facing upward to the right, the lifting teeth (51) correspond to the gap between the adjacent receiving teeth (43), and the lifting seat (5) is lifted by the lifting mechanism (22); A support seat (6) is installed on the straightening platform (2) at the interval between the loading seat (41) and the unloading seat (42), and the pressure head mechanism (11) is located above the support seat (6).
2. An automatic loading and unloading straightening machine according to claim 1, Features: The receiving seat (4) is door-shaped, and the bottom of the receiving seat (4) is higher than the fixing fixture (3).
3. The automatic loading and unloading straightening machine according to claim 1, Features: The straightening platform (2) is provided with a mounting groove (21), the lifting mechanism (22) is arranged in the mounting groove (21), and the lifting mechanism (22) is an electric push rod.
4. The automatic loading and unloading straightening machine according to claim 1, Features: The support seat (6) comprises a first base (61), a support rod (62) is arranged on the first base (61), and an arc-shaped support block (63) is arranged on the support rod (62).
5. The automatic loading and unloading straightening machine according to claim 1, Features: The straightening platform (2) is provided with an electric guide rail (23), the fixing fixture (3) comprises a second base (31) and a mounting seat (32) connected to the second base (31), a top (33) is provided on the mounting seat (32), and the second base (31) is slidably connected to the electric guide rail (23).
6. An automatic loading and unloading straightening machine according to claim 5, Features: Any of the mounting seats (32) is provided with a motor (34) to drive the top (33) to rotate.
