Automatic blanking and chamfering device for steel pipe fittings
By designing an automatic cutting chamfer device, chamfering processing and automatic cutting of pipe fittings is achieved using arc-shaped pressure plates and cylinders, the problem of manual cutting of existing equipment is solved, and safety and working efficiency are improved.
Patent Information
- Application Number
- CN202420422128.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-05
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-05
AI Technical Summary
The existing pipe fitting chamfering equipment requires manual unloading, which increases the work intensity of employees and poses safety hazards, making it prone to accidental injury.
Design a steel pipe fitting automatic cutting chamfering device, including working platform, chamfering unit, fixture, arc press plate, cylinder and guide frame, place the pipe fittings in the fixture through a robot, and use arc press plate and cylinder to realize the pipe fittings The chamfer processing and automatic discharge reduce manual intervention.
Automatic unloading of pipe fittings is achieved, reducing the work intensity of employees, improving safety, and avoiding the risks brought by manual unloading.
Smart Images

Figure CN222176182U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel pipe processing, in particular to an automatic blanking and chamfering device for steel pipe fittings. Background Art
[0002] As a commonly used means of transportation in human life, cars use a large number of cylindrical pipes in their manufacturing process. During the processing of the pipes, after the pipes are cut, in order to remove the burrs on the end faces of the pipes, the end faces of the pipes need to be chamfered.
[0003] The existing pipe chamfering equipment uses a robot to place the pipe on the chamfering equipment for chamfering. After the pipe chamfering is completed, the pipe needs to be manually removed from the chamfering equipment for pipe unloading, which increases the workload of employees and makes it easy for employees to be accidentally injured by the chamfering equipment, resulting in poor safety. Utility Model Content
[0004] The utility model aims to design an automatic cutting and chamfering device for steel pipe fittings, so as to solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for automatic unloading and chamfering of steel pipe fittings comprises a working platform on which are mounted two chamfering units which are arranged opposite to each other and can move relative to each other, two jigs which are arranged opposite to each other and are used to place pipe fittings are arranged between the two chamfering units, an arc-shaped pressure plate is arranged directly above the jig, the arc-shaped pressure plate is connected to a clamping unit, a first cylinder is arranged between the two jigs, a top plate is mounted on the output end of the first cylinder, an arc-shaped limiting column is fixed to one side of the top of the top plate, an arc-shaped surface of the arc-shaped limiting column is aligned with the pipe fitting placed in the jig, and the top of the top plate is inclined from top to bottom in a direction away from the arc-shaped limiting column.
[0007] Furthermore, a guide frame connected to the top plate is installed on the working platform.
[0008] Furthermore, a collection box is provided below the guide frame.
[0009] Furthermore, the chamfering unit includes a base slidably connected to the working platform, a rotating motor and a reducer are installed on the base, an output end of the rotating motor is connected to an input end of the reducer, and a chamfering tool is installed at the output end of the reducer.
[0010] Furthermore, a slide rail is installed on the working platform, and a slide groove which is slidably connected to the slide rail is provided at the bottom of the base.
[0011] Furthermore, a second cylinder is installed on the working platform, and a push block connected to the output end of the second cylinder is fixed on the side of the base.
[0012] Furthermore, the clamping unit includes a support frame installed on the working platform and a third cylinder installed on the support frame, and the arc-shaped pressure plate is installed on the output end of the third cylinder.
[0013] Furthermore, a rubber pad is attached to the concave portion of the arc-shaped pressure plate.
[0014] Furthermore, a stop column is fixed on a side of the top of the top plate away from the arc-shaped limiting column.
[0015] The beneficial effects of the utility model are:
[0016] The arc pressure plate is driven down by the clamping unit so that the arc pressure plate presses the pipe fitting in the fixture, and then the two chamfering units chamfer the two ends of the pipe fitting. After the pipe fitting is processed, the clamping unit drives the arc pressure plate to rise, and the first cylinder drives the top plate to rise. The arc surface of the arc limit column lifts the pipe fitting in the fixture, so that the pipe fitting rolls down along the top of the top plate in a downward tilting direction, thereby completing automatic unloading, reducing the work intensity of employees, eliminating the need for manual unloading, and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 It is a structural schematic diagram of the utility model;
[0019] Figure 2 It is a structural schematic diagram of another perspective of the utility model;
[0020] Figure 3 It is a structural schematic diagram of the pipe cutting process in the utility model.
[0021] The names of the components marked in the figure are as follows:
[0022] 1. Working platform; 2. Pipe fittings; 3. Fixtures; 4. Arc pressure plate; 5. First cylinder; 6. Top plate; 7. Arc limit column; 8. Guide frame; 9. Base; 10. Rotating motor; 11. Reducer; 12. Chamfering tool; 13. Slide rail; 14. Slide groove; 15. Second cylinder; 16. Push block; 17. Support frame; 18. Third cylinder; 19. Stop column. DETAILED DESCRIPTION
[0023] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0024] like Figure 1-3 As shown, an automatic unloading and chamfering device for steel pipe fittings comprises a working platform 1, on which two chamfering units arranged relatively and capable of relative movement are installed, between which two chamfering units are arranged two jigs 3 arranged relatively and used for placing pipe fittings 2, and above which an arc-shaped pressing plate 4 is arranged, and the arc-shaped pressing plate 4 is connected with a clamping unit, which drives the arc-shaped pressing plate 4 to descend by the clamping unit, so that the arc-shaped pressing plate 4 clamps the pipe fitting 2 in the jig 3, and then moves the two chamfering units toward each other, so as to perform chamfering processing on both ends of the pipe fitting 2; between the two jigs 3, a first cylinder 5 is arranged, and a top plate 6 is installed at the output end of the first cylinder 5, and an arc-shaped limiting column 7 is fixed on one side of the top of the top plate 6, and the arc-shaped limiting column 7 is fixed on one side of the top of the top plate 6. The arc surface of the column 7 is aligned with the pipe fitting 2 placed in the fixture 3, and the top of the top plate 6 is tilted from top to bottom by the arc limiting column 7 in the direction away from the arc limiting column 7. The first cylinder 5 drives the top plate 6 to rise, and the arc surface of the arc limiting column 7 lifts the pipe fitting 2 in the fixture 3, so that the pipe fitting 2 rolls down along the top of the top plate 6 in the direction of tilting from top to bottom, thereby completing automatic unloading; a blocking column 19 is fixed on the side of the top of the top plate 6 away from the arc limiting column 7 to block the rolling pipe fitting 2 to prevent the pipe fitting 2 from rolling too fast and being difficult to collect; a guide frame 8 docked with the top plate 6 is installed on the working platform 1, and a collection box is provided below the guide frame 8, and the pipe fitting 2 continues to roll along the guide frame 8 and falls into the collection box;
[0025] The chamfering unit includes a base 9 slidably connected to the working platform 1, a rotating motor 10 and a reducer 11 are installed on the base 9, the output end of the rotating motor 10 is connected to the input end of the reducer 11, a chamfering tool 12 is installed on the output end of the reducer 11, the rotating motor 10 drives the reducer 11 to rotate, and the reducer 11 drives the chamfering tool 12 to rotate, so that the chamfering tool 12 performs chamfering on the pipe 2; a slide rail 13 is installed on the working platform 1, a slide groove 14 slidably connected to the slide rail 13 is provided at the bottom of the base 9, a second cylinder 15 is installed on the working platform 1, a push block 16 connected to the output end of the second cylinder 15 is fixed on the side of the base 9, the second cylinder 15 drives the push block 16 to move, and the push block 16 drives the base 9 to move, so that the base 9 moves along the length direction of the slide rail 13 through the slide groove 14;
[0026] The clamping unit includes a support frame 17 installed on the working platform 1 and a third cylinder 18 installed on the support frame 17. The arc pressure plate 4 is installed on the output end of the third cylinder 18. The third cylinder 18 drives the arc pressure plate 4 to descend or rise, thereby clamping or loosening the pipe fitting 2; a rubber pad is attached to the concave part of the arc pressure plate 4 to increase friction and prevent the pipe fitting 2 from rotating during chamfering.
[0027] like Figure 1-3 As shown, when the blanking chamfering device is in use, the manipulator places the pipe fitting 2 in the two fixtures 3, and then the third cylinder 18 drives the arc-shaped pressing plate 4 to descend, thereby pressing the pipe fitting 2 in the fixture 3. After the pipe fitting 2 is pressed, the second cylinder 15 drives the push block 16 to move, and the push block 16 drives the base 9 to move, so that the base 9 moves along the length direction of the slide rail 13 through the slide groove 14, so that the two relatively arranged chamfering units move toward each other, thereby allowing the two chamfering tools 12 to contact the two ends of the pipe fitting 2, and then the rotating motor 10 drives the reducer 11 to rotate, and the reducer 11 drives the chamfering tool 12 to rotate, so that the chamfering tool 12 chamfers the pipe fitting 2. After the chamfering is completed, the second cylinder 15 drives the push block 16 to move, and the push block 16 drives the base 9 to move, so that the two The relatively arranged chamfering units move towards each other and return to their original positions, and at the same time, the third cylinder 18 drives the arc pressure plate 4 to rise and release the pipe fitting 2. After the pipe fitting 2 is released, the first cylinder 5 drives the top plate 6 to rise, and the arc surface of the arc limiting column 7 lifts the pipe fitting 2 in the fixture 3, so that the pipe fitting 2 rolls down along the top of the top plate 6 from top to bottom. When the pipe fitting 2 rolls to the side of the top plate 6 away from the arc limiting column 7, the blocking column 19 will block the pipe fitting 2, and the pipe fitting 2 will stop rolling and stay on the top plate 6. Then the first cylinder 5 drives the top plate 6 to descend, and the pipe fitting 2 will stay on the guide frame 8 while following the top plate 6 to descend. As the blocking column 19 continues to descend until the side of the blocking column 19 is completely out of contact with the pipe fitting 2, the pipe fitting 2 continues to roll along the guide frame 8 and falls into the collection box.
[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. An automatic cutting and chamfering device for steel pipe fittings, characterized in that: The invention comprises a working platform (1), on which two chamfering units which are arranged opposite to each other and can move relative to each other are installed, two jigs (3) which are arranged opposite to each other and are used to place pipe fittings (2) are arranged between the two chamfering units, an arc-shaped pressing plate (4) is arranged directly above the jig (3), the arc-shaped pressing plate (4) is connected to a clamping unit, a first cylinder (5) is arranged between the two jigs (3), a top plate (6) is installed at the output end of the first cylinder (5), an arc-shaped limiting column (7) is fixed on one side of the top of the top plate (6), the arc surface of the arc-shaped limiting column (7) is aligned with the pipe fitting (2) placed in the jig (3), and the top of the top plate (6) is inclined from top to bottom in a direction away from the arc-shaped limiting column (7) from the arc-shaped limiting column (7).
2. The automatic cutting and chamfering device for steel pipe fittings according to claim 1 is characterized in that: A guide frame (8) that is butt-jointed with the top plate (6) is installed on the working platform (1).
3. The automatic cutting and chamfering device for steel pipe fittings according to claim 2 is characterized in that: A collecting box is provided below the guide frame (8).
4. The automatic cutting and chamfering device for steel pipe fittings according to claim 1 is characterized in that: The chamfering unit comprises a base (9) slidably connected to a working platform (1); a rotating motor (10) and a reducer (11) are mounted on the base (9); an output end of the rotating motor (10) is connected to an input end of the reducer (11); and a chamfering tool (12) is mounted on the output end of the reducer (11).
5. The automatic cutting and chamfering device for steel pipe fittings according to claim 4 is characterized in that: A slide rail (13) is installed on the working platform (1), and a slide groove (14) slidably connected to the slide rail (13) is provided at the bottom of the base (9).
6. The automatic cutting and chamfering device for steel pipe fittings according to claim 5 is characterized in that: A second cylinder (15) is installed on the working platform (1), and a push block (16) connected to the output end of the second cylinder (15) is fixed on the side of the base (9).
7. The automatic cutting and chamfering device for steel pipes according to claim 1 is characterized in that: The pressing unit comprises a support frame (17) mounted on the working platform (1) and a third cylinder (18) mounted on the support frame (17); the arc-shaped pressing plate (4) is mounted on the output end of the third cylinder (18).
8. The automatic cutting and chamfering device for steel pipes according to claim 1 is characterized in that: A rubber cushion is attached to the concave portion of the arc-shaped pressing plate (4).
9. The automatic cutting and chamfering device for steel pipes according to claim 1, characterized in that: A stop column (19) is fixed to a side of the top of the top plate (6) away from the arc-shaped limiting column (7).
