Stainless steel petroleum pipeline cutting device
By designing stainless steel oil pipeline cutting devices, using technologies such as gantry, horizontal moving components, plasma cutting and rotary components, the problem of low cutting efficiency at the end of stainless steel pipelines in the existing technology is solved, and efficient and accurate cutting is achieved, reducing the Subsequent grinding requirements.
Patent Information
- Application Number
- CN202422749484.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The cutting of the end of the existing stainless steel oil pipeline mainly relies on manual grinding and is inefficient, especially for pipelines with larger diameters, which consumes time and labor-intensively and reduces labor efficiency.
A stainless steel oil pipeline cutting device is designed, including a gantry assembly, horizontal moving assembly, plasma cutting assembly, angle adjustment assembly, vertical moving assembly and pipeline rotation assembly. It is supported and adjusted by the driving wheel and the passive wheel, combined with plasma cutting Technology, precisely cut the ends of the pipe to reduce subsequent grinding.
It realizes accurate cutting of the ends of stainless steel pipes, reduces subsequent grinding and trimming, improves cutting efficiency, and the cutting process is clean and smooth, with a small heat-affected zone, reducing subsequent processing needs.
Smart Images

Figure CN222176278U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of petroleum pipeline processing equipment, in particular to a stainless steel petroleum pipeline cutting device. Background Art
[0002] The corrosion resistance of stainless steel pipes makes them suitable for oil and gas wells containing H2S or CO2 and chloride ions. In particular, they can still maintain stable performance under high temperature and high pressure conditions, and have broad application prospects in the oil and gas industry.
[0003] The preparation of stainless steel oil pipelines is a complex process involving material selection, continuous rolling, testing, surface treatment and special process treatment. After the stainless steel pipeline is prepared in sections, the ends of the pipeline need to be cut neatly and a specific shape needs to be cut for subsequent welding of multiple sections of stainless steel pipelines into a whole pipeline. At present, the end cutting of stainless steel pipelines is mainly done by cutting the initial material with a cutting machine, and then manually grinding the end into a specific shape. For pipelines with larger diameters, manual grinding is time-consuming and labor-intensive, which reduces labor efficiency.
[0004] Therefore, technicians in this field are committed to developing a stainless steel petroleum pipeline cutting device, which is conducive to cutting the end of the stainless steel pipeline into a set shape, reducing subsequent grinding, and improving the efficiency of stainless steel pipeline preparation. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a stainless steel petroleum pipeline cutting device, which is conducive to cutting the end of the stainless steel pipeline into a set shape, reducing subsequent grinding and improving the stainless steel pipeline preparation efficiency.
[0006] The technical solution of the utility model to solve the above technical problems is as follows:
[0007] A stainless steel petroleum pipeline cutting device, comprising:
[0008] Gantry assembly;
[0009] A horizontal moving assembly, wherein the horizontal moving assembly is mounted on the gantry assembly;
[0010] A plasma cutting assembly, wherein the plasma cutting assembly is mounted on the moving end of the horizontal moving assembly, and an angle adjustment assembly and a vertical moving assembly are mounted between the plasma cutting assembly and the moving end of the horizontal moving assembly;
[0011] A pipeline rotating assembly, a plurality of pipeline rotating assemblies are installed at intervals on a sliding assembly, the pipeline rotating assembly comprises a driving wheel assembly and a passive wheel assembly for supporting and clamping the pipeline, and the passive wheel assembly is also connected to a horizontal adjustment assembly.
[0012] The beneficial effect of adopting the above scheme is that: while the driving wheel assembly and the passive wheel assembly support the stainless steel pipe for rotation, the horizontal moving assembly drives the plasma cutting assembly to move to the designated position for cutting, and under the precise control of the angle adjustment assembly and the vertical moving assembly, the stainless steel end is accurately cut into a suitable shape, reducing subsequent grinding and trimming, and improving the cutting efficiency of the stainless steel pipe.
[0013] On the basis of the above technical solution, the present invention can also be improved as follows.
[0014] Furthermore, the gantry assembly includes a gantry, and the gantry is installed on a base. A lifting and adjusting assembly is also installed between the gantry and the base.
[0015] The beneficial effect of adopting the above further solution is that the lifting and lowering adjustment component is used to adjust the height of the gantry, which is convenient for adapting to stainless steel pipes of different diameters.
[0016] Further, the horizontal moving assembly comprises a horizontal slide rail, a horizontal rack and a horizontal moving plate installed on the gantry assembly, the horizontal slide rail and the horizontal rack are installed in parallel on the upper side of the gantry assembly, and the bottom of the horizontal moving plate is connected to the horizontal slide rail through a horizontal slider;
[0017] A horizontal power device is installed on the horizontal moving plate, and a horizontal gear meshing with the horizontal rack is installed at the output end of the horizontal power device. The rotation of the horizontal power device drives the horizontal gear to rotate so that the horizontal moving plate moves along the horizontal slide rail.
[0018] The beneficial effect of adopting the above further solution is that the rotation of the horizontal power device drives the horizontal gear to rotate, thereby driving the horizontal moving plate and the plasma cutting assembly to move horizontally.
[0019] Further, the vertical moving assembly includes a vertical mounting plate installed at the moving end of the horizontal moving assembly, and a vertical rack, a vertical slide rail and a vertical moving plate arranged in parallel are installed on the vertical mounting plate, and the vertical moving plate is connected to the vertical slide rail through a vertical slider;
[0020] A vertical power device is installed on the vertical moving plate, and a vertical gear meshing with the vertical rack is installed at the output end of the vertical power device.
[0021] The beneficial effect of adopting the above further solution is that the vertical power rotation drives the vertical movable plate to move up and down, thereby driving the plasma cutting assembly to move up and down.
[0022] Furthermore, the angle adjustment assembly includes a connecting plate installed on the vertical movable plate, a rotating motor is installed on the connecting plate, an output end of the rotating motor is connected to a rotating plate, a rotating motor is installed on the rotating plate, the rotating motor and the rotating motor are vertically arranged, and the output end of the rotating motor is connected to the plasma cutting assembly.
[0023] The beneficial effect of adopting the above further solution is that the rotating motor and the rotary motor drive the plasma cutting assembly to have any angle on the plane, which is conducive to cutting a specific shape at the end of the stainless steel pipe.
[0024] Furthermore, the plasma cutting assembly includes a plasma cutting gun, and the plasma cutting gun is electrically connected to the control device.
[0025] The beneficial effect of adopting the above further solution is that the control device controls the plasma cutting gun, which is conducive to quickly cutting the end of the stainless steel pipe.
[0026] Further, the driving wheel assembly includes a mounting seat mounted on the sliding assembly, a driving wheel mounting seat is mounted on the mounting seat, and the driving wheel mounting seat is mounted with a driving support wheel via a support shaft;
[0027] The end of the support shaft is connected to a driving motor through a synchronous wheel and a synchronous belt, and the driving motor is installed in the mounting seat.
[0028] The beneficial effect of adopting the above further solution is that the driving motor rotates to drive the driving wheel to rotate, thereby driving the stainless steel pipe to rotate.
[0029] Further, the passive wheel assembly comprises a passive wheel, the passive wheel is mounted on a passive wheel mounting seat, the passive wheel mounting seat is connected to a movable guide rail via a slider, and the movable guide rail is mounted on the mounting seat;
[0030] The horizontal adjustment component includes a passive motor and a rotating screw installed at the output end of the passive motor. The rotating screw is installed on the mounting seat through a screw mounting seat. A screw bearing that cooperates with the rotating screw is installed at the bottom of the passive wheel mounting seat.
[0031] The beneficial effect of adopting the above further solution is that the rotation of the passive motor drives the passive wheel and the passive wheel mounting seat to move horizontally, thereby adapting to stainless steel pipes of different diameters.
[0032] Furthermore, the sliding assembly includes a sliding plate, and the sliding plate is installed on the bottom plate through the sliding assembly.
[0033] The beneficial effect of adopting the above further solution is that the sliding assembly drives the sliding plate to move, thereby driving the stainless steel pipe to move axially. BRIEF DESCRIPTION OF THE DRAWINGS
[0034] Figure 1 This is a diagram of a stainless steel petroleum pipeline cutting device according to a specific embodiment of the utility model;
[0035] Figure 2 This is a schematic diagram of the structure of a horizontal moving component in a specific embodiment of the utility model;
[0036] Figure 3 This is a schematic diagram of the structure of a vertical moving component and an angle adjustment component in a specific embodiment of the utility model;
[0037] Figure 4 The figure is a schematic structural diagram of a driving wheel assembly and a passive wheel assembly according to a specific embodiment of the utility model.
[0038] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0039] 1. Gantry assembly; 2. Horizontal movement assembly; 3. Plasma cutting assembly; 4. Angle adjustment assembly; 5. Vertical movement assembly; 6. Pipe rotation assembly; 7. Sliding assembly; 8. Driving wheel assembly; 9. Passive wheel assembly; 10. Horizontal adjustment assembly; 11. Gantry; 12. Base; 13. Lifting adjustment assembly; 14. Horizontal slide rail; 15. Horizontal rack; 16. Horizontal movement plate; 17. Horizontal power device; 18. Vertical mounting plate; 19. Vertical slide rail; 20. Vertical rack; 21. Vertical moving plate; 22. Vertical power device; 23. Connecting plate; 24. Rotating motor; 25. Rotating plate; 26. Rotating motor; 27. Plasma cutting gun; 28. Mounting seat; 29. Driving wheel mounting seat; 30. Driving supporting wheel; 31. Synchronous wheel; 32. Synchronous belt; 33. Driving motor; 34. Passive wheel; 35. Passive wheel mounting seat; 36. Moving guide rail; 37. Passive motor; 38. Rotating screw rod; 39. Sliding plate; 40. Bottom plate. DETAILED DESCRIPTION
[0040] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.
[0041] In the description of the present invention, it should be understood that the terms "center", "length", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "inside", "outside", "peripheral", "circumferential" and the like indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred system or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0042] In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0043] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0044] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a stainless steel petroleum pipeline cutting device comprises
[0045] Gantry assembly 1;
[0046] A horizontal moving component 2, wherein the horizontal moving component 2 is mounted on the gantry component 1;
[0047] A plasma cutting assembly 3, wherein the plasma cutting assembly 3 is mounted on the moving end of the horizontal moving assembly 2, and an angle adjustment assembly 4 and a vertical moving assembly 5 are mounted between the plasma cutting assembly 3 and the moving end of the horizontal moving assembly 2;
[0048] The pipeline rotating assembly 6, multiple pipeline rotating assemblies 6 are installed on the sliding assembly 7 at intervals. The pipeline rotating assembly 6 has a driving wheel assembly 8 and a passive wheel assembly 9 for supporting and clamping the pipeline. The passive wheel assembly 9 is also connected to a horizontal adjustment assembly 10.
[0049] In this embodiment, the driving wheel assembly 8 and the driven wheel assembly 9 support the stainless steel pipe for rotation, and the horizontal moving assembly 2 drives the plasma cutting assembly 3 to move to the specified position for cutting, and under the precise control of the angle adjustment assembly 4 and the vertical moving assembly 5, the stainless steel end is accurately cut into a suitable shape, reducing subsequent grinding and trimming, and improving the cutting efficiency of the stainless steel pipe. At the same time, plasma cutting can produce clean and smooth incisions with a small heat-affected zone, reducing the need for subsequent processing.
[0050] like Figure 1 , Figure 2 and Figure 3As shown, in some embodiments, the gantry assembly 1 includes a gantry 11, and the gantry 11 includes legs and a crossbeam. The legs of the gantry 11 are installed on a base 12, and a lifting and adjusting assembly 13 is also installed between the gantry 11 and the base 12. The lifting and adjusting assembly 13 can use a hydraulic servo device to adjust the height of the crossbeam to adapt to a large-diameter stainless steel oil pipeline.
[0051] like Figure 1 , Figure 2 As shown, in some embodiments, the horizontal moving assembly 2 includes a horizontal slide rail 14, a horizontal rack 15 and a horizontal moving plate 16 installed on the gantry assembly 1, the horizontal slide rail 14, the horizontal rack 15 and the horizontal moving plate 16 are all installed at the upper end of the beam, the horizontal slide rail 14 and the horizontal rack 15 are installed in parallel on the upper side of the gantry assembly 1, and the bottom of the horizontal moving plate 16 is connected to the horizontal slide rail 14 through a horizontal slider.
[0052] A horizontal power device 17 is installed on the horizontal moving plate 16. The horizontal power device 17 can adopt a servo motor. A horizontal gear meshing with the horizontal rack 15 is installed at the output end of the horizontal power device 17. The rotation of the horizontal power device 17 drives the horizontal gear to rotate, so that the horizontal moving plate 16 moves along the horizontal slide rail 14, thereby driving the horizontal moving plate 16 and the plasma cutting assembly 3 to move horizontally.
[0053] like Figure 1 , Figure 3 As shown, in another embodiment, the vertical moving component 5 includes a vertical mounting plate 18 installed on the moving end of the horizontal moving component 2. The vertical mounting plate 18 is specifically installed on the horizontal moving plate 16. The vertical mounting plate 18 is installed with a vertical rack 20, a vertical slide rail 19 and a vertical moving plate 21 arranged in parallel. The vertical moving plate 21 is connected to the vertical slide rail 19 through a vertical slider. A vertical power device 22 is installed on the vertical moving plate 21. The vertical power device 22 can adopt a servo motor or a stepper motor. A vertical gear meshing with the vertical rack 20 is installed at the output end of the vertical power device 22.
[0054] In the embodiment, the angle adjustment component 4 includes a connecting plate 23 installed on the vertical moving plate 21, a rotating motor 24 is installed on the connecting plate 23, the rotating motor 24 can be a servo motor and is vertically installed on the connecting plate 23, the output end of the rotating motor 24 is connected to the rotating plate 25, a rotating motor 26 is installed on the rotating plate 25, the rotating motor 26 can be a servo motor and is horizontally installed on the rotating plate 25, the rotating motor 24 and the rotating motor 26 are vertically arranged, and the output end of the rotating motor 26 is connected to the plasma cutting component 3. The rotating motor 24 and the rotating motor 26 rotate to drive the plasma cutting component 3 to have any angle in the plane, which is conducive to cutting a specific shape at the end of the stainless steel pipe.
[0055] The plasma cutting assembly 3 includes a plasma cutting gun 27 , and the plasma cutting gun 27 is electrically connected to a control device (not shown in the figure).
[0056] like Figure 1 , Figure 4 As shown, in this embodiment, the driving wheel assembly 8 includes a mounting seat 28 mounted on the sliding assembly 7, a driving wheel mounting seat 29 is mounted on the mounting seat 28, and an active support wheel 30 is mounted on the driving wheel mounting seat 29 through a support shaft. The active support wheel 30 can adopt a rubber wheel or a silicone wheel with larger damping. The end of the support shaft is connected to an active motor 33 through a synchronous wheel 31 and a synchronous belt 32. The active motor 33 can adopt a servo motor or a stepping motor. The active motor 33 is installed in the mounting seat 28.
[0057] The passive wheel assembly 9 includes a passive wheel 34 , which is arranged opposite to the active support wheel 30 , and the passive wheel 34 is mounted on a passive wheel mounting seat 35 , and the passive wheel mounting seat 35 is connected to a movable guide rail 36 via a slider, and the movable guide rail 36 is mounted on the mounting seat 28 .
[0058] The horizontal adjustment component 10 includes a passive motor 37 and a rotating screw 38 installed at the output end of the passive motor 37. The passive motor 37 can be a servo motor or a stepper motor. The rotating screw 38 is installed on the mounting seat 28 through a screw mounting seat. A screw bearing that cooperates with the rotating screw 38 is installed at the bottom of the passive wheel mounting seat 35. The rotation of the passive motor 37 drives the passive wheel 34 to move along the movable guide rail 36 to adapt to stainless steel pipes of different diameters.
[0059] The sliding assembly 7 includes a sliding plate 39, and multiple pipe rotating assemblies 6 are installed at intervals on the sliding plate 39. The sliding plate 39 is installed on the base plate 40 through sliders, slide rails, servo assemblies, etc. The sliders, slide rails, servo assemblies, etc. drive the sliding plate 39 to move, thereby driving the stainless steel pipe to move axially.
[0060] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art may combine and combine the different embodiments or examples described in this specification and the features of the different embodiments or examples, without contradiction.
[0061] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A stainless steel oil pipeline cutting device, Features: include Gantry assembly (1); A horizontal moving assembly (2), wherein the horizontal moving assembly (2) is mounted on the gantry assembly (1); A plasma cutting assembly (3), wherein the plasma cutting assembly (3) is mounted on the moving end of the horizontal moving assembly (2), and an angle adjustment assembly (4) and a vertical moving assembly (5) are mounted between the plasma cutting assembly (3) and the moving end of the horizontal moving assembly (2); A pipeline rotating assembly (6), wherein a plurality of the pipeline rotating assemblies (6) are installed at intervals on a sliding assembly (7), wherein the pipeline rotating assembly (6) comprises a driving wheel assembly (8) and a driven wheel assembly (9) for supporting and clamping the pipeline, and the driven wheel assembly (9) is also connected to a horizontal adjustment assembly (10).
2. The stainless steel petroleum pipeline cutting device according to claim 1, Features: The gantry assembly (1) comprises a gantry (11), wherein the gantry (11) is mounted on a base (12), and a lifting and lowering adjustment assembly (13) is also mounted between the gantry (11) and the base (12).
3. The stainless steel petroleum pipeline cutting device according to claim 1, Features: The horizontal moving assembly (2) comprises a horizontal slide rail (14), a horizontal rack (15) and a horizontal moving plate (16) mounted on the gantry assembly (1); the horizontal slide rail (14) and the horizontal rack (15) are mounted in parallel on the upper side of the gantry assembly (1); and the bottom of the horizontal moving plate (16) is connected to the horizontal slide rail (14) via a horizontal sliding block; A horizontal power device (17) is installed on the horizontal moving plate (16); a horizontal gear meshing with the horizontal rack (15) is installed at the output end of the horizontal power device (17); the horizontal power device (17) rotates to drive the horizontal gear to rotate, so that the horizontal moving plate (16) moves along the horizontal slide rail (14).
4. The stainless steel petroleum pipeline cutting device according to claim 1, Features: The vertical moving assembly (5) comprises a vertical mounting plate (18) mounted on the moving end of the horizontal moving assembly (2), a vertical rack (20), a vertical slide rail (19) and a vertical moving plate (21) arranged in parallel are mounted on the vertical mounting plate (18), and the vertical moving plate (21) is connected to the vertical slide rail (19) via a vertical slider; A vertical power device (22) is installed on the vertical moving plate (21), and a vertical gear meshingly connected with the vertical rack (20) is installed at the output end of the vertical power device (22).
5. The stainless steel petroleum pipeline cutting device according to claim 4, Features: The angle adjustment assembly (4) comprises a connecting plate (23) mounted on the vertical movable plate (21), a rotating motor (24) being mounted on the connecting plate (23), an output end of the rotating motor (24) being connected to a rotating plate (25), a rotating motor (26) being mounted on the rotating plate (25), the rotating motor (24) and the rotating motor (26) being arranged vertically, and an output end of the rotating motor (26) being connected to the plasma cutting assembly (3).
6. The stainless steel petroleum pipeline cutting device according to claim 1, Features: The plasma cutting assembly (3) comprises a plasma cutting gun (27), and the plasma cutting gun (27) is electrically connected to a control device.
7. The stainless steel petroleum pipeline cutting device according to claim 1, Features: The driving wheel assembly (8) comprises a mounting seat (28) mounted on the sliding assembly (7), a driving wheel mounting seat (29) being mounted on the mounting seat (28), and a driving support wheel (30) being mounted on the driving wheel mounting seat (29) via a support shaft; The end of the support shaft is connected to a driving motor (33) via a synchronous wheel (31) and a synchronous belt (32), and the driving motor (33) is mounted in the mounting seat (28).
8. The stainless steel petroleum pipeline cutting device according to claim 7, Features: The passive wheel assembly (9) comprises a passive wheel (34), wherein the passive wheel (34) is mounted on a passive wheel mounting seat (35), wherein the passive wheel mounting seat (35) is connected to a movable guide rail (36) via a slider, and wherein the movable guide rail (36) is mounted on the mounting seat (28); The horizontal adjustment assembly (10) comprises a passive motor (37) and a rotating screw (38) mounted on the output end of the passive motor (37); the rotating screw (38) is mounted on the mounting seat (28) via a screw mounting seat; a screw bearing that cooperates with the rotating screw (38) is mounted on the bottom of the passive wheel mounting seat (35).
9. The stainless steel petroleum pipeline cutting device according to claim 1, Features: The sliding assembly (7) comprises a sliding plate (39), and the sliding plate (39) is mounted on a bottom plate (40) via the sliding assembly.
