Welding positioner
The welding positioner addresses inefficiencies in large workpiece welding by using a turbine worm structure with protective shell and commutators, ensuring efficient multi-angle rotation and gear protection, thus reducing labor and costs.
Patent Information
- Application Number
- CN202421051092.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-17
- Estimated Expiration
- Not applicable · inactive patent
Smart Images

Figure CN222176563U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding tooling, in particular to a welding positioner. Background Art
[0002] When multi-angle welding is performed on a larger workpiece, because the workpiece itself is large in size, workers need to move continuously during the welding process to achieve multi-angle welding of the workpiece; or additional manpower is required, and multiple workers are required to weld one workpiece. The entire welding operation is time-consuming and labor-intensive, and the production cost is high. CN 220312341U discloses a welding two-axis positioner, including a welding mounting plate, a first driving mechanism that drives the welding mounting plate to rotate around its central axis, and a second driving mechanism that drives the first driving mechanism to swing; the second driving mechanism includes a second rotating shaft arranged on opposite sides of the mounting seat, a second motor, and a fan gear fixed to one side of the mounting seat, the second rotating shaft is pivotally connected to the bracket through a bearing seat, and the output shaft of the second motor is provided with a third gear, and the third gear is meshed with the fan gear. The utility model realizes multi-angle steering of the workpiece, but in the utility model, the transmission is carried out through the fan gear, and the fan gear is large in size. During use, the staff may be accidentally scratched by the gear, and at the same time, a large amount of welding slag will be generated during the welding process, and the welding slag will fall to the meshing position of the third gear and the fan gear, affecting the normal transmission work. Utility Model Content
[0003] In order to overcome the above-mentioned defects in the prior art, the utility model provides a welding positioner.
[0004] A welding positioner comprises a frame, a mounting seat is provided on the top of the frame, both sides of the mounting seat are rotatably connected to the frame through a worm gear structure, the worm gear structure is installed in a protective shell, the worm is connected to a transmission mechanism, the transmission mechanism is connected to a first drive motor, a driving gear and a transmission gear meshing with each other are provided in the mounting seat, the driving gear is connected to a second drive motor, and the top of a rotating shaft connected to the transmission gear extends out of the mounting seat and is connected to a welding disk.
[0005] Furthermore, the transmission structure includes a plurality of commutators connected to the worm, the commutator includes two mutually matching bevel gears, and the commutator is installed in a protective cover.
[0006] Furthermore, the frame includes two side panels and legs at the bottom of the two side panels, the bottoms of the two side panels are connected by a support plate, and the first drive motor is installed on the support plate.
[0007] Furthermore, a fixing seat is provided on the top of the side plate, and the fixing seat is connected to the worm gear through a transmission shaft.
[0008] Furthermore, the diameter of the driving gear is smaller than the diameter of the driven gear.
[0009] Due to the adoption of the above technical scheme, the beneficial technical effect of the utility model is as follows: the utility model uses a turbine worm structure for transmission, which reduces the area occupied by the fan gear transmission used in the prior art, and the worm gear structure is installed in a protective shell, which can prevent welding slag from falling onto the worm gear mechanism, thereby ensuring the normal use of the device. In addition, the driving gear and the driven gear are installed in the mounting seat, which can also protect the gears. The welding part is installed on the welding disk, and the mounting seat is driven to rotate by starting the first drive motor, and the welding disk is driven to rotate by starting the second drive motor, thereby realizing multi-angle rotation of the welding part. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 This is a structural schematic diagram of a welding positioner of the utility model;
[0011] Figure 2 This is a front view of a welding positioner of the utility model;
[0012] Figure 3 It is a schematic diagram of the transmission structure in the utility model.
[0013] In the figure, 1, mounting base, 2, worm gear structure, 3, protective shell, 4, first drive motor, 5, driving gear, 6, driven gear, 7, second drive motor, 8, rotating shaft, 9, welding plate, 10, commutator, 11, protective cover, 12, side plate, 13, support leg, 14, support plate, 15, fixed base, and 16, transmission shaft. DETAILED DESCRIPTION
[0014] In order to more clearly illustrate the technical solution of the utility model, the utility model is further described below in conjunction with the accompanying drawings. Obviously, the accompanying drawings described below are only one embodiment of the utility model. For ordinary technicians in this field, without paying any creative work, other embodiments can be obtained based on this drawing and embodiment, which all belong to the protection scope of the utility model.
[0015] according to Figure 1-3 As shown, a welding positioner comprises a frame, a mounting base 1 is provided on the top of the frame, both sides of the mounting base 1 are rotatably connected to the frame through a worm gear structure 2, the worm gear structure 2 is installed in a protective shell 3, the worm is connected to a transmission mechanism, the transmission mechanism is connected to a first drive motor 4, a driving gear 5 and a transmission gear meshing with each other are provided in the mounting base 1, the driving gear 5 is connected to a second drive motor 7, and the top of a rotating shaft 8 connected to the transmission gear extends out of the mounting base 1 and is connected to a welding disk 9.
[0016] In the above specific embodiment, transmission is carried out through a turbine worm structure, which reduces the area occupied by the fan gear transmission used in the prior art, and the worm gear structure 2 is installed in a protective shell 3, which can prevent welding slag from falling onto the worm gear mechanism, thereby ensuring the normal use of the device. In addition, the driving gear 5 and the driven gear 6 are installed in the mounting seat 1, which can also protect the gears. The welding part is installed on the welding disk 9. By starting the first drive motor 4, the mounting seat 1 is driven to rotate, and by starting the second drive motor 7, the welding disk 9 is driven to rotate, thereby realizing multi-angle rotation of the welding part.
[0017] The transmission structure includes a plurality of commutators 10 connected to the worm, and the commutator 10 includes two bevel gears that cooperate with each other. The commutator 10 is installed in a protective cover 11. Through the plurality of commutators 10, the transmission connection between the first drive motor 4 and the worm gear structure 2 is realized. The commutator 10 is installed in the protective cover 11, thereby protecting the bevel gears.
[0018] The frame includes two side panels 12 and legs 13 at the bottom of the two side panels 12 . The bottoms of the two side panels 12 are connected via a support plate 14 , and the first drive motor 4 is mounted on the support plate 14 .
[0019] A fixing seat 15 is disposed on the top of the side plate 12 , and the fixing seat 15 is connected to the worm gear via a transmission shaft 16 .
[0020] The diameter of the driving gear 5 is smaller than that of the driven gear 6, so that the rotation speed of the welding plate 9 can be reduced, which is beneficial to the welding work.
[0021] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims
1. A welding positioner, comprising a frame, It is characterized in that A mounting seat (1) is provided on the top of the frame. Both sides of the mounting seat (1) are rotatably connected to the frame via a worm gear structure (2). The worm gear structure (2) is installed in a protective shell (3). The worm gear is connected to a transmission mechanism. The transmission mechanism is connected to a first drive motor (4). A driving gear (5) and a transmission gear that mesh with each other are provided in the mounting seat (1). The driving gear (5) is connected to a second drive motor (7). The top of a rotating shaft (8) connected to the transmission gear extends out of the mounting seat (1) and is connected to a welding plate (9).
2. A welding positioner according to claim 1, It is characterized in that The transmission mechanism comprises a plurality of commutators (10) connected to the worm, the commutator (10) comprising two mutually matching bevel gears, and the commutator (10) is installed in a protective cover (11).
3. A welding positioner according to claim 2, It is characterized in that The frame comprises two side panels (12) and legs (13) at the bottom of the two side panels (12); the bottoms of the two side panels (12) are connected via a support plate (14); and the first drive motor (4) is mounted on the support plate (14).
4. A welding positioner according to claim 3, It is characterized in that A fixing seat (15) is provided on the top of the side plate (12), and the fixing seat (15) is connected to the worm gear via a transmission shaft (16).
5. A welding positioner according to claim 4, It is characterized in that The diameter of the driving gear (5) is smaller than the diameter of the driven gear (6).
Citation Information
Patent Citations
Welding two-shaft positioner
CN220312341U
Cited By
Welding positioner for welding loader frame
CN120002297A
