Roller dynamic balance de-weight cutting machining device

Abstract

The utility model discloses a roller dynamic balance de-weight cutting machining device which comprises a lathe, a cross-shaped sliding table is fixedly installed on an inclined panel at one end of the lathe, a protection assembly is fixedly installed on the upper surface of the cross-shaped sliding table, and a clamp of the lathe extends into the protection assembly and can clamp a roller needing to be subjected to dynamic balance de-weight cutting. A tool rest is fixedly installed in the protection assembly, a turning tool is detachably installed at one end of the tool rest, located on one side of the roller and flush with the roller, an electric push rod is fixedly installed in the protection assembly, a U-shaped plate is fixedly installed on the upper surface of a piston rod of the electric push rod, and a grinding piece is fixedly installed at one end of the U-shaped plate. Through the design of the protection assembly, the metal scrap collecting device has the effect of automatically collecting metal scraps, the metal scraps can be rapidly cleaned, manual intervention is not needed, and therefore the working efficiency is remarkably improved, workers can be prevented from being cut by sharp corners of the metal scraps, direct contact between the workers and the sharp edges can be avoided, and the working efficiency is improved. And the occurrence rate of industrial accidents is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of roller processing, in particular to a roller dynamic balancing and weight-removing cutting processing device. Background Art

[0002] Roller dynamic balancing refers to the process of dynamically adjusting the balance of the roller. When the roller rotates, due to its own uneven mass distribution or other reasons, unbalanced forces may be generated, resulting in vibration, noise and wear.

[0003] For example, the utility model patent with the announcement number CN206405489U discloses a pattern roller processing lathe, including a head gear box of the lathe and a workpiece chuck driven to rotate by the main shaft of the gear box, and a tool holder feed tray driven by the lead screw and the light bar of the lathe; an electromagnetic clutch is connected to the tail end face of the gear box, one end of the electromagnetic clutch is connected to the main shaft, and the other end of the clutch is connected to a servo motor, an encoder is arranged on the rotating shaft of the servo motor, a controller drives and controls the servo motor, the encoder signal is connected to the controller, a milling cutter drive device is arranged on the tool holder feed tray, a milling cutter shaft is arranged on the milling cutter drive device, and a one-time forming milling cutter is arranged on the milling cutter shaft. Although the above-mentioned pattern roller processing lathe has a reasonable structure and is easy to operate, it solves the problems that traditional lathes cannot locate workpieces; cannot process specific workpieces with specific shapes of lentil-shaped grooves; and realizes the processing of lentil-shaped multi-notches in the longitudinal and transverse directions of long rod-shaped workpieces using ordinary lathes.

[0004] However, during the cutting process of the pattern roller processing lathe, the chips produced by cutting and the metal dust produced by grinding cannot be blocked and collected, so that the staff need to clean the chips after the cutting process, thereby increasing the workload of the staff. Utility Model Content

[0005] The utility model aims to provide a roller dynamic balancing and weight-removing cutting processing device to solve the problem in the above-mentioned background technology that the chips produced by cutting and the metal dust produced by grinding cannot be blocked and collected.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A roller dynamic balancing and deweighting cutting processing device comprises: a lathe, a cross slide is fixedly mounted on an inclined plate at one end of the lathe, a protective component is fixedly mounted on the upper surface of the cross slide, a clamp of the lathe extends into the protective component and can clamp the roller that needs to be dynamically balanced and deweighted, a tool holder is fixedly mounted in the protective component, a turning tool is detachably mounted on one end of the tool holder, and the turning tool is located on one side of the roller and is flush with the roller.

[0008] Preferably, an electric push rod is fixedly installed in the protection component, a C-shaped plate is fixedly installed on the upper surface of the piston rod of the electric push rod, a grinding sheet is fixedly installed on one end of the C-shaped plate, and the grinding sheet is arc-shaped.

[0009] Preferably, the protective assembly includes a mounting plate, the mounting plate is fixedly mounted on the upper surface of the cross slide, the tool holder and the electric push rod are both fixedly mounted on the upper surface of the mounting plate, a first arc cover is fixedly mounted on one end of the mounting plate, guide grooves are provided on both sides of the first arc cover, guide blocks are slidably mounted in the guide grooves, and a second arc cover is fixedly mounted between the two groups of guide blocks.

[0010] Preferably, the second arc cover can be transferred into the first arc cover, and the second arc cover and the first arc cover are made of acrylic material.

[0011] Preferably, a bracket is fixedly mounted on one end of the mounting plate, and a collection box can be placed on the bracket.

[0012] Preferably, a limiting plate is fixedly mounted on one end of the bracket, and the limiting plate can be inserted into a limiting groove, and the limiting groove is opened at one end of the collection box.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. Through the design of the protective component, turning tool, cross slide, electric push rod and grinding sheet, when cutting the roller, the protective component can be unfolded and the roller can be clamped on the fixture of the lathe. Then the cross slide can drive the turning tool to touch the part of the roller that needs to be cut to process it. After cutting, the electric push rod will push the grinding sheet to lift, so that the arc surface of the grinding sheet touches the surface of the roller, so that the cutting part can be polished more smoothly, and the vibration and wear of the roller can be effectively reduced, and its working stability and life can be improved;

[0015] In the process of cutting the roller, the protective component on the outer surface will block the metal debris cut by the cutting. When the protective component is unfolded after the cutting process is completed, the metal debris will slide along the inclined surface of the protective component into the collection box, so that it has the function of automatically collecting metal debris. The metal debris can be cleaned up quickly without human intervention, thereby significantly improving work efficiency, thus preventing workers from being cut by the sharp corners of metal debris, avoiding direct contact between workers and these sharp edges, and reducing the incidence of work-related accidents.

[0016] 2. Through the design of the first arc cover, the second arc cover, the bracket and the collection box, during the cutting process of the roller, the first arc cover and the second arc cover on the outer surface will block the cut metal debris until the second arc cover is unfolded after the cutting process is completed. The metal debris will slide along the inclined surface of the mounting plate into the collection box, thereby making it have the function of automatically collecting the metal debris. After the metal debris is fully collected, it is only necessary to lift the collection box upwards so that the limiting groove of the collection box is disengaged from the outer surface of the limiting plate to release the limiting force on the collection box. After cleaning, the limiting groove of the collection box is inserted into the outer surface of the limiting plate, so that the collection box can be tightly fitted to one end of the bracket, making it convenient to disassemble and assemble the collection box. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the roller dynamic balancing and weight-removing cutting processing device of the utility model;

[0018] Figure 2 This is a schematic diagram of the second arc cover in the expanded state of the utility model;

[0019] Figure 3 This is a schematic diagram of the cross slide structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the turning tool structure of the utility model;

[0021] Figure 5 This is a schematic diagram of the electric push rod structure of the utility model;

[0022] Figure 6 This is a schematic diagram of the structure of the protection component of the utility model;

[0023] Figure 7 This is a schematic diagram of the structure of the collection box of the present utility model.

[0024] In the figure: 1. lathe; 101. inclined panel; 2. protection assembly; 201. mounting plate; 202. guide groove; 203. second arc cover; 204. guide block; 205. bracket; 206. limit plate; 207. first arc cover; 3. cross slide; 301. tool holder; 302. turning tool; 303. electric push rod; 304. grinding disc; 305. U-shaped plate; 4. collection box; 401. limit groove. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-Figure 7 , the utility model provides the following technical solutions:

[0027] like Figure 1-Figure 5 As shown, a roller dynamic balancing and deweighting cutting processing device includes: a lathe 1, a cross slide 3 is fixedly installed on an inclined plate 101 at one end of the lathe 1, a protective component 2 is fixedly installed on the upper surface of the cross slide 3, the clamp of the lathe 1 extends into the protective component 2, and can clamp the roller that needs to be dynamically balanced and deweighted, a tool holder 301 is fixedly installed in the protective component 2, a turning tool 302 is detachably installed at one end of the tool holder 301, and the turning tool 302 is located on one side of the roller and is flush with it.

[0028] An electric push rod 303 is fixedly installed in the protection component 2, a U-shaped plate 305 is fixedly installed on the upper surface of the piston rod of the electric push rod 303, and a grinding sheet 304 is fixedly installed on one end of the U-shaped plate 305, and the grinding sheet 304 is arc-shaped.

[0029] Through the design of the protection component 2, the turning tool 302, the cross slide 3, the electric push rod 303 and the grinding sheet 304, when cutting the roller, the protection component 2 can be unfolded and the roller can be clamped on the fixture of the lathe 1, and then the cross slide 3 can drive the turning tool 302 to touch the part of the roller that needs to be cut to process it, and after cutting, the electric push rod 303 will push the grinding sheet 304 to rise, so that the arc surface of the grinding sheet 304 touches the surface of the roller, so that the cutting part can be polished more smoothly, and the vibration and wear of the roller can be effectively reduced, and its working stability and life can be improved;

[0030] In the process of cutting the roller, the protective component 2 on the outer surface will block the metal debris cut off until the protective component 2 is unfolded after the cutting process is completed. The metal debris will slide along the inclined surface of the protective component 2 into the collection box 4, so that it has the effect of automatically collecting metal debris, and can quickly clean up the metal debris without human intervention, thereby significantly improving work efficiency, thereby preventing workers from being cut by the sharp corners of metal debris, avoiding direct contact between workers and these sharp edges, and reducing the incidence of work-related accidents.

[0031] like Figure 6-Figure 7As shown, the protective component 2 includes a mounting plate 201, which is fixedly mounted on the upper surface of the cross slide 3, and the tool holder 301 and the electric push rod 303 are both fixedly mounted on the upper surface of the mounting plate 201. A first arc cover 207 is fixedly mounted at one end of the mounting plate 201, and guide grooves 202 are provided on both sides of the first arc cover 207. Guide blocks 204 are slidably mounted in the guide grooves 202, and a second arc cover 203 is fixedly mounted between the two groups of guide blocks 204.

[0032] The second arc cover 203 can be transferred into the first arc cover 207 , and the second arc cover 203 and the first arc cover 207 are made of acrylic material.

[0033] A bracket 205 is fixedly mounted on one end of the mounting plate 201 , and the collection box 4 can be placed on the bracket 205 .

[0034] A limiting plate 206 is fixedly mounted at one end of the bracket 205 . The limiting plate 206 can be inserted into a limiting groove 401 . The limiting groove 401 is provided at one end of the collection box 4 .

[0035] Through the design of the first arc cover 207, the second arc cover 203, the bracket 205 and the collecting box 4, during the cutting of the roller, the first arc cover 207 and the second arc cover 203 on the outer surface will block the cut metal debris until the second arc cover 203 is unfolded after the cutting process is completed, and the metal debris will slide along the inclined surface of the mounting plate 201 into the collecting box 4, so that it has the function of automatically collecting the metal debris. After the metal debris is fully collected, it is only necessary to lift the collecting box 4 upwards so that the limiting groove 401 of the collecting box 4 is disengaged from the outer surface of the limiting plate 206 to release the limiting force on the collecting box 4. After cleaning, the limiting groove 401 of the collecting box 4 is inserted into the outer surface of the limiting plate 206, so that the collecting box 4 can be tightly fitted to one end of the bracket 205, making it convenient to disassemble and assemble the collecting box 4.

[0036] According to the above technical scheme, the working steps of this scheme are summarized and sorted out: when cutting the roller, the second arc cover 203 can be unfolded and the roller can be clamped on the fixture of the lathe 1, and then the second arc cover 203 can be pulled back to close it, and then the cross slide 3 can drive the turning tool 302 to touch the part of the roller that needs to be cut to process it, and after cutting, the electric push rod 303 will push the grinding sheet 304 to lift, so that the arc surface of the grinding sheet 304 touches the surface of the roller, so that the cutting part can be polished more smoothly, and the second arc cover 203 can be pulled open after the processing is completed, and after the second arc cover 203 is unfolded, the metal debris cut off the mounting plate 201 will slide along the mounting plate 201 into the collection box 4 for collection, and then the roller can be taken out therefrom.

[0037] In summary: it has the function of automatically collecting metal debris, and can quickly clean up metal debris without human intervention, thereby significantly improving work efficiency, thereby preventing workers from being cut by the sharp corners of metal debris, avoiding direct contact between workers and these sharp edges, and reducing the incidence of work-related accidents.

[0038] Parts not involved in the present invention are the same as the prior art or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the attached claims and their equivalents.

Claims

1. A roller dynamic balancing and weight-removing cutting device, characterized in that: include: A lathe (1), wherein a cross slide (3) is fixedly mounted on an inclined plate (101) at one end of the lathe (1), a protective component (2) is fixedly mounted on the upper surface of the cross slide (3), a clamp of the lathe (1) extends into the protective component (2) and is capable of clamping a roller that needs to be dynamically balanced and deweighted, a tool holder (301) is fixedly mounted in the protective component (2), a turning tool (302) is detachably mounted on one end of the tool holder (301), and the turning tool (302) is located on one side of the roller and is flush with the roller.

2. A roller dynamic balancing and weight-removing cutting device according to claim 1, characterized in that: An electric push rod (303) is fixedly installed in the protection component (2), a U-shaped plate (305) is fixedly installed on the upper surface of the piston rod of the electric push rod (303), a grinding sheet (304) is fixedly installed on one end of the U-shaped plate (305), and the grinding sheet (304) is arc-shaped.

3. The roller dynamic balancing and weight-removing cutting device according to claim 1, characterized in that: The protection component (2) comprises a mounting plate (201), wherein the mounting plate (201) is fixedly mounted on the upper surface of the cross slide (3), the tool holder (301) and the electric push rod (303) are both fixedly mounted on the upper surface of the mounting plate (201), a first arc cover (207) is fixedly mounted on one end of the mounting plate (201), guide grooves (202) are provided on both sides of the first arc cover (207), guide blocks (204) are slidably mounted in the guide grooves (202), and a second arc cover (203) is fixedly mounted between two groups of the guide blocks (204).

4. A roller dynamic balancing and weight-removing cutting device according to claim 3, characterized in that: The second arc cover (203) can be transferred into the first arc cover (207), and the second arc cover (203) and the first arc cover (207) are made of acrylic material.

5. The roller dynamic balancing and weight-removing cutting device according to claim 3, characterized in that: A bracket (205) is fixedly mounted on one end of the mounting plate (201), and a collection box (4) can be placed on the bracket (205).

6. A roller dynamic balancing and weight-removing cutting device according to claim 5, characterized in that: A limiting plate (206) is fixedly mounted on one end of the bracket (205), and the limiting plate (206) can be inserted into a limiting groove (401). The limiting groove (401) is provided at one end of the collection box (4).

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