Special equipment for polishing composite pipeline FRP-PVC (Fiber Reinforced Plastic-Polyvinyl Chloride)
By designing special equipment for composite pipeline FRP-PVC grinding, the motor-driven rotary shaft and hydraulic telescopic rod can achieve efficient grinding of PVC pipelines, solving the problems of low manual grinding efficiency and difficulty in control, adapting to pipes of different diameters, significantly improving grinding efficiency and quality.
Patent Information
- Application Number
- CN202420889848.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-26
AI Technical Summary
In the production process of composite pipeline FRP/PVC, manual grinding efficiency is low and difficult to control, which can easily lead to accidents and cannot adapt to pipelines of different diameters.
A special equipment for grinding of composite pipes FRP-PVC, including two rotating shafts driven by motors and hydraulic telescopic rods, is designed. The PVC pipes are polished to varying degrees through the grinder and the pipe rotating support mechanism, which is suitable for pipes of different diameters.
It improves the efficiency and quality of pipeline polishing, reduces the scrap rate caused by manual operation errors, and is suitable for pipes of various diameters.
Smart Images

Figure CN222176971U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to special equipment for polishing composite pipes FRP-PVC, belonging to the technical field of pipe polishing equipment. Background Art
[0002] Composite pipe FRP / PVC is made of rigid polyvinyl chloride as inner lining and glass fiber reinforced plastic as outer reinforcement layer through fiber winding process. This pipe is mainly used to transport corrosive fluids with temperature of -10℃-80℃ and pressure ≤1.6Mpa. It has the characteristics of acid and alkali corrosion resistance of PVC pipe, and overcomes the low compressive strength of PVC pipe under temperature conditions. PVC pipe only plays the role of medium corrosion resistance, and the compressive strength is completely borne by the FRP reinforcement layer. This kind of pipe has good corrosion resistance, good temperature resistance, low fluid resistance, no electrochemical corrosion, easy installation, and is often used in environments with corrosive media. The excellent characteristics of this composite pipe will replace carbon steel lined rubber pipes in the transportation of low-pressure and corrosive media in chlor-alkali and other chemical production and will be widely promoted and applied.
[0003] During the production process of FRP / PVC composite pipes, in order to ensure the adhesion between the inner lining PVC pipe and the wrapped FRP outer reinforcement layer, the inner lining PVC pipe must be polished to varying degrees before winding. After polishing and cleaning, the interface adhesive is evenly applied, and finally the FRP reinforcement layer is wrapped.
[0004] The lined PVC pipes are polished to different degrees, usually manually. During the polishing process, the speed is very slow, and because the requirements for polishing are different, workers have difficulty controlling manual tools and accidents are prone to occur. Utility Model Content
[0005] The utility model aims to provide a special equipment for grinding FRP-PVC composite pipes to solve the above technical problems.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] A special equipment for grinding FRP-PVC composite pipes, comprising a grinder, which can also grind the inner lining PVC to different degrees by controlling the extension and retraction of a cutter, and a pipe rotation support mechanism is also provided for the grinder; the pipe rotation support mechanism comprises two rotating shafts driven to rotate by a motor, namely, a first rotating shaft and a second rotating shaft; the first rotating shaft and the second rotating shaft are arranged opposite to each other, and the two ends are respectively connected to a support frame for rotation; a telescopic rod for adjusting the spacing distance is provided between the two rotating shafts, and the telescopic rod is located at the two ends of the two rotating shafts; a grinding track is provided along the axial direction of the rotating shaft below the spacing space between the two rotating shafts, and the grinder moves linearly on the grinding track.
[0008] A further improvement of the technical solution of the utility model is that the telescopic rod is a hydraulic telescopic rod.
[0009] A further improvement of the technical solution of the utility model is that the telescopic rod is a double-ended telescopic rod.
[0010] A further improvement of the technical solution of the utility model is: a grinding platform is installed on the grinding track, and then the grinding machine is installed on the grinding platform.
[0011] A further improvement of the technical solution of the utility model is that a conveying track is further provided, and a feeding end of the conveying track is provided below the space between the two rotating shafts.
[0012] Due to the adoption of the above technical solution, the technical effects achieved by the utility model are:
[0013] The utility model supports the pipeline for rotation by two rotating shafts and cooperates with a grinder to grind the pipeline surface, thus achieving high working efficiency.
[0014] In the utility model, the distance between the two rotating shafts can be adjusted, so that it can adapt to pipelines with different diameters and has a wide range of uses.
[0015] The utility model can improve the efficiency of pipeline grinding, can also improve the quality of pipeline grinding, and reduce the scrap rate caused by manual operation errors. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Among them, 1. Rotating axis 1, 2. Rotating axis 2, 3. Telescopic rod, 4. Grinding track, 5. Grinding platform, 6. Conveying track. DETAILED DESCRIPTION
[0018] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0019] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0020] The utility model is a special equipment for grinding FRP-PVC composite pipes, which is mainly used for grinding the outer surface of the hard polyvinyl chloride pipe in the composite pipe for subsequent processing.
[0021] The equipment includes a grinder, which can grind the lining PVC to different degrees by controlling the extension and retraction of the tool. The main design point is that a pipeline rotation support mechanism is provided for the grinder.
[0022] like Figure 1 As shown, the pipeline rotation support mechanism includes two rotating shafts, respectively named as rotating shaft 1 and rotating shaft 2. Both rotating shaft 1 and rotating shaft 2 are driven to rotate by a motor. Rotating shaft 1 and rotating shaft 2 are set at a distance. The two ends of rotating shaft 1 and rotating shaft 2 are respectively rotatably mounted on the support frame through bearings. The lower part of the support frame here is set on a slide rail, which can slide to change the distance between rotating shaft 1 and rotating shaft 2. The distance between rotating shaft 1 and rotating shaft 2 is used to place the pipeline to be polished. Since the distance between rotating shaft 1 and rotating shaft 2 can be changed, the equipment can be suitable for pipelines of different diameters.
[0023] The distance between the first rotating shaft 1 and the second rotating shaft 2 can be adjusted. Correspondingly, a telescopic rod 3 is provided between the two rotating shafts to adjust the distance between them. Figure 1 As shown, telescopic rods 3 are arranged at both ends of the rotating shaft, and the two ends of the telescopic rod 3 are respectively connected to the rotating shaft 1 and the rotating shaft 2. The telescopic rod 3 adjusts the distance between the rotating shaft 1 and the rotating shaft 2 by telescoping. The telescopic rod 3 arranged here is a hydraulic telescopic rod or a pneumatic telescopic rod, preferably a hydraulic telescopic rod. In a specific implementation, further, the telescopic rod 3 uses a double-head telescopic rod, so that the telescopic rod 3 can be telescoped from the middle to both sides.
[0024] The grinder provided in the arrangement is located below the space between the two rotating shafts, and the grinder can move linearly, so as to grind various positions of the pipeline. To this end, a grinding track 4 is provided, and the grinding track 4 is linearly arranged along the axial direction of the rotating shaft, and the grinder moves linearly on the grinding track 4. Furthermore, a grinding platform 5 can be installed on the grinding track 4, and then the grinder is installed on the grinding platform 5.
[0025] The utility model is also provided with a conveying track 6, through which the polished pipe is conveyed. The feeding end of the conveying track 6 corresponds to the lower part of the space between the two rotating shafts, and after the pipe is polished, the pipe can enter the conveying track 6 and be conveyed forward.
[0026] In actual work, the grinding efficiency of the utility model is very high, which is greatly improved compared with manual grinding. At the same time, the scrap rate is significantly reduced compared with manual operation. The overall use effect is good.
[0027] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.
Claims
1. A special equipment for grinding FRP-PVC composite pipes, including a grinding machine, characterized in that: A pipeline rotation support mechanism is also provided for the grinding machine; the pipeline rotation support mechanism comprises two rotating shafts driven to rotate by a motor, namely, a first rotating shaft (1) and a second rotating shaft (2); the first rotating shaft (1) and the second rotating shaft (2) are arranged opposite to each other, and the two ends are respectively connected to a support frame for rotation; a telescopic rod (3) for adjusting the spacing distance is provided between the two rotating shafts, and the telescopic rod (3) is located at the two ends of the two rotating shafts; a grinding track (4) is provided along the axial direction of the rotating shafts corresponding to the lower part of the spacing space between the two rotating shafts, and the grinding machine moves linearly on the grinding track (4), and the grinding machine achieves different degrees of grinding of the lining PVC by controlling the extension and retraction of the tool.
2. The special equipment for polishing composite pipe FRP-PVC according to claim 1, characterized in that: The telescopic rod (3) is a hydraulic telescopic rod.
3. The special equipment for polishing composite pipe FRP-PVC according to claim 2, characterized in that: The telescopic rod (3) is a double-ended telescopic rod.
4. The special equipment for polishing composite pipe FRP-PVC according to claim 1, characterized in that: A grinding platform (5) is installed on the grinding track (4), and then a grinding machine is installed on the grinding platform (5).
5. A composite pipe FRP-PVC grinding device according to any one of claims 1 to 4, characterized in that: A conveying track (6) is also provided, and a feeding end of the conveying track (6) is provided below the space between the two rotating shafts.
