Rust removal device for metal product machining

By designing an automated rust removal device, the automatic flip of metal products is achieved by using a motor-driven threaded rod and gear system, the time-consuming and labor-intensive problem caused by workers in the prior art needs to be turned manually, and the efficiency of metal products processing is improved.

CN222177184UActive Publication Date: 2024-12-17DONGGUAN XINHESHENG PRECISION HARDWARE PRODUCTS CO LTD
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Patent Information

Application Number
CN202420921895.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-17
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing metal product processing and rust removal device lacks automatic flip function, which causes workers to manually flip metal products, which leads to time-consuming and labor-intensive and reduces work efficiency.

Method used

A rust removal device including a base, an electric telescopic rod, a motor, a threaded rod, a sliding column and a rotary clamping plate is designed, and the automatic clamping, lifting and flipping of metal products is achieved through the motor-driven threaded rod and gear system.

Benefits of technology

It realizes automatic flip of metal products, improves processing efficiency, and reduces the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a derusting device for metal product processing, which comprises a base, a placing table is fixedly connected to the center of the top of the base, and first box bodies are fixedly connected to two sides of the top of the base. A first motor is started to drive a threaded rod to rotate in an inner cavity of a second bearing, the threaded rod rotates to drive a threaded block to move upwards on the surface of the threaded rod through threads, and the threaded block moves to drive a sliding column to move upwards in an inner cavity of a sliding groove; a sliding column moves to drive a moving plate, a second electric telescopic rod, a second box body, a rotary clamping plate, a buffer pad and a metal product to move upwards, a second motor is started to drive a first gear to rotate, the first gear rotates to drive a second gear to rotate through teeth, and the second gear rotates to drive a rotating column to rotate in an inner cavity of a first bearing; and the rotating column rotates to drive the rotating clamping plate, the buffer pad and the metal product to turn over, the metal product can be automatically clamped, lifted and turned over, and the automation degree is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal product processing, in particular to a rust removal device for metal product processing. Background Art

[0002] The metal products industry includes the manufacturing of structural metal products, metal tools, containers and metal packaging containers, stainless steel and similar daily metal products, etc. With the progress of society and the development of science and technology, metal products are being used more and more widely in industry, agriculture and all areas of people's lives, creating more and more value for society.

[0003] When metal products are being processed, a rust removal device is required. The existing rust removal devices do not have the function of automatic flipping, which results in workers having to manually flip the metal products during rust removal processing, causing workers to easily encounter time-consuming and labor-intensive situations and reducing work efficiency. Therefore, we provide a rust removal device for metal product processing to solve the above problem. Utility Model Content

[0004] The purpose of the utility model is to provide a rust removal device for metal product processing, which has the advantage of automatically turning over the metal products, and solves the problem that the existing rust removal devices do not have the automatic turning function, resulting in the need for workers to manually turn over the metal products when the metal products are undergoing rust removal processing, which makes it easy for workers to suffer time and labor problems.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a rust removal device for metal product processing, comprising a base, a placing table is fixedly connected to the center of the top of the base, both sides of the top of the base are fixedly connected to a first box, the top of the inner side of the first box is fixedly connected to a top plate, a first electric telescopic rod is fixedly installed on the top of the top plate, the bottom end of the first electric telescopic rod penetrates to the bottom of the top plate and is fixedly installed with a grinding and rust removal mechanism, a sliding groove is provided on one side of the inner wall of the first box, a first motor is fixedly connected to the top of the inner wall of the first box, a threaded rod is fixedly connected to the output end of the first motor, a threaded block is threadedly connected to the surface of the threaded rod, and a sliding column is fixedly connected to the top and bottom of the inner side of the threaded block. The surface of the sliding column is slidably connected to the inner side of the sliding groove, the inner end of the sliding column passes through the inner side of the first box body and is fixedly connected to the moving plate, the center of the outer side of the moving plate is fixedly connected to the second electric telescopic rod, the inner end of the second electric telescopic rod passes through the inner side of the moving plate and is fixedly connected to the second box body, the top of one side of the inner wall of the second box body is fixedly connected to the second motor, the output end of the second motor is fixedly connected to the first gear, the bottom of the first gear is meshed with the second gear, and the axis of the second gear is fixedly connected to the rotating column, the outer end of the rotating column is sleeved with the first bearing, the outer side of the first bearing is fixedly connected to the inner wall of the second box body, the inner end of the rotating column passes through the inner side of the second box body and is fixedly connected to the rotating clamping plate.

[0006] As a preferred solution, a second bearing is sleeved on the bottom end of the threaded rod, and the bottom of the second bearing is fixedly connected to the bottom of the inner wall of the first box body.

[0007] As a preferred solution, a guide groove is provided on the other side of the inner wall of the first box body, a guide block is slidably connected to the inner cavity of the guide groove, and the inner side of the guide block is fixedly connected to the outer side of the threaded block.

[0008] As a preferred solution, a buffer pad is bonded and connected to the inner side of the rotating clamping plate, and the material of the buffer pad is buffer rubber.

[0009] As a preferred solution, the width and height of the inner cavity of the sliding groove are both greater than the width and height of the sliding column, and the length of the inner cavity of the sliding groove is less than the length of the sliding column.

[0010] As a preferred solution, a through groove is provided on the inner side of the second housing, and the diameter of the inner cavity of the through groove is larger than the diameter of the rotating column.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] The utility model starts a first motor to drive a threaded rod to rotate in an inner cavity of a second bearing. The rotation of the threaded rod drives a threaded block to move up on the surface of the threaded rod through the thread. The movement of the threaded block drives a sliding column to move up in the inner cavity of a sliding groove. The movement of the sliding column drives a moving plate, a second electric telescopic rod, a second box, a rotating clamping plate, a buffer pad and a metal product to move up. The second motor starts to drive the first gear to rotate. The rotation of the first gear drives the second gear to rotate through teeth. The rotation of the second gear drives the rotating column to rotate in the inner cavity of the first bearing. The rotation of the rotating column drives the rotating clamping plate, the buffer pad and the metal product to flip over. The metal product can be automatically clamped, lifted and flipped, and the degree of automation is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0014] Figure 2 This is an enlarged cross-sectional view of the internal structure of the second box body of the utility model;

[0015] Figure 3 This is a front view structural cross-sectional view of the utility model.

[0016] In the figure: 1. base; 2. placing table; 3. first box body; 4. top plate; 5. first electric telescopic rod; 6. grinding and rust removal mechanism; 7. sliding groove; 8. first motor; 9. threaded rod; 10. threaded block; 11. sliding column; 12. moving plate; 13. second electric telescopic rod; 14. second box body; 15. second motor; 16. first gear; 17. second gear; 18. rotating column; 19. first bearing; 20. rotating clamping plate; 21. second bearing; 22. guide groove; 23. guide block; 24. buffer pad. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-3A rust removal device for metal product processing comprises a base 1, a placing table 2 is fixedly connected to the center of the top of the base 1, a first box 3 is fixedly connected to both sides of the top of the base 1, a top plate 4 is fixedly connected to the top of the inner side of the first box 3, a first electric telescopic rod 5 is fixedly installed on the top of the top plate 4, the bottom end of the first electric telescopic rod 5 passes through the bottom of the top plate 4 and is fixedly installed with a grinding and rust removal mechanism 6, a sliding groove 7 is opened on one side of the inner wall of the first box 3, a first motor 8 is fixedly connected to the top of the inner wall of the first box 3, a threaded rod 9 is fixedly connected to the output end of the first motor 8, and the threaded rod The surface of the first housing 9 is threadedly connected with a threaded block 10, and the top and bottom of the inner side of the threaded block 10 are fixedly connected with a sliding column 11. The surface of the sliding column 11 is slidably connected to the inner side of the sliding groove 7. The inner end of the sliding column 11 penetrates the inner side of the first housing 3 and is fixedly connected with a moving plate 12. The center of the outer side of the moving plate 12 is fixedly connected with a second electric telescopic rod 13. The inner end of the second electric telescopic rod 13 penetrates the inner side of the moving plate 12 and is fixedly connected with a second housing 14. The top of one side of the inner wall of the second housing 14 is fixedly connected with a second motor 15. The output end of the second motor 15 is fixedly connected with The first gear 16 is meshed with the second gear 17 at the bottom, and a rotating column 18 is fixedly connected to the axis of the second gear 17. The outer end of the rotating column 18 is sleeved with a first bearing 19. The outer side of the first bearing 19 is fixedly connected to the inner wall of the second box body 14. The inner end of the rotating column 18 penetrates into the inner side of the second box body 14 and is fixedly connected to a rotating clamping plate 20. The first motor 8 is started to drive the threaded rod 9 to rotate in the inner cavity of the second bearing 21. The threaded rod 9 rotates and drives the threaded block 10 to move on the surface of the threaded rod 9 through the thread. The movement of the threaded block 10 drives the sliding column 11 to The inner cavity of the sliding groove 7 moves upward, and the sliding column 11 moves to drive the moving plate 12, the second electric telescopic rod 13, the second box body 14, the rotating clamping plate 20, the buffer pad 24 and the metal product to move upward. The second motor 15 is started to drive the first gear 16 to rotate. The first gear 16 rotates and drives the second gear 17 to rotate through the teeth. The second gear 17 rotates and drives the rotating column 18 to rotate in the inner cavity of the first bearing 19. The rotating column 18 rotates and drives the rotating clamping plate 20, the buffer pad 24 and the metal product to flip over, which can automatically clamp, lift and flip the metal product, and the degree of automation is high.

[0019] The bottom end of the threaded rod 9 is sleeved with a second bearing 21 , and the bottom of the second bearing 21 is fixedly connected to the bottom of the inner wall of the first box body 3 .

[0020] Through the above technical solution, by providing the second bearing 21, the threaded rod 9 is stabilized during rotation, thereby increasing the rotation stability of the threaded rod 9.

[0021] A guide groove 22 is formed on the other side of the inner wall of the first box body 3 , and a guide block 23 is slidably connected to the inner cavity of the guide groove 22 . The inner side of the guide block 23 is fixedly connected to the outer side of the threaded block 10 .

[0022] Through the above technical solution, by providing the guide groove 22 and the guide block 23, the threaded block 10 is stabilized during movement, thereby increasing the stability of the threaded block 10 during movement.

[0023] A buffer pad 24 is bonded to the inner side of the rotating clamping plate 20 , and the material of the buffer pad 24 is buffer rubber.

[0024] Through the above technical solution, by providing the buffer pad 24, the metal product can be buffered and protected to prevent the metal product from being damaged by clamping.

[0025] The width and height of the inner cavity of the sliding groove 7 are both greater than the width and height of the sliding column 11 , and the length of the inner cavity of the sliding groove 7 is less than the length of the sliding column 11 .

[0026] Through the above technical solution, by providing the sliding groove 7, the sliding column 11 is facilitated to move up and down.

[0027] A through slot is formed on the inner side of the second housing 14 , and the diameter of the inner cavity of the through slot is larger than the diameter of the rotating column 18 .

[0028] Through the above technical solution, by providing the through groove, the rotation of the rotating column 18 is facilitated.

[0029] The working principle of the utility model is as follows: first, a metal product is placed on the top of the placing table 2, and then the second electric telescopic rod 13 is opened through the external controller, the second electric telescopic rod 13 is started to push the second box 14, the rotating clamping plate 20 and the buffer pad 24 to move and clamp the metal product, and then the first motor 8 is turned on through the external controller, the first motor 8 is started to drive the threaded rod 9 to rotate in the inner cavity of the second bearing 21, the threaded rod 9 rotates to drive the threaded block 10 to move up on the surface of the threaded rod 9 through the thread, the threaded block 10 moves to drive the guide block 23 to slide in the inner cavity of the guide groove 22, the threaded block 10 moves to drive the sliding column 11 to move up in the inner cavity of the sliding groove 7, the sliding column 11 moves to drive the moving plate 12, the second electric telescopic rod 13, and the second box 1 4. The rotating clamping plate 20, the buffer pad 24 and the metal product are moved upward. When the metal product is flipped, the second motor 15 is turned on by the external controller. The second motor 15 starts to drive the first gear 16 to rotate. The first gear 16 rotates to drive the second gear 17 to rotate through the teeth. The second gear 17 rotates to drive the rotating column 18 to rotate in the inner cavity of the first bearing 19. The rotating column 18 rotates to drive the rotating clamping plate 20, the buffer pad 24 and the metal product to flip, thereby achieving the advantage of flipping the metal product. When grinding and rust removal, the first electric telescopic rod 5 and the grinding and rust removal mechanism 6 are turned on by the external controller. The grinding and rust removal mechanism 6 starts to rotate, and the first electric telescopic rod 5 starts to push the grinding and rust removal mechanism 6 to descend to grind and rust remove the metal product.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A rust removal device for metal product processing, comprising a base (1), characterized in that: A placing table (2) is fixedly connected at the center of the top of the base (1), and both sides of the top of the base (1) are fixedly connected with a first box body (3), and the top of the inner side of the first box body (3) is fixedly connected with a top plate (4), and the top of the top plate (4) is fixedly installed with a first electric telescopic rod (5), and the bottom end of the first electric telescopic rod (5) penetrates to the bottom of the top plate (4) and is fixedly installed with a grinding and rust removal mechanism (6), and a sliding groove (7) is opened on one side of the inner wall of the first box body (3), and the top of the inner wall of the first box body (3) is fixedly connected with a first motor (8), and the output end of the first motor (8) is fixedly connected with a threaded rod (9), and the surface of the threaded rod (9) is threadedly connected with a threaded block (10), and the top and bottom of the inner side of the threaded block (10) are fixedly connected with a sliding column (11), and the surface of the sliding column (11) is slidably connected to the inner side of the sliding groove (7), and the sliding column (11) is fixedly connected with the inner side of the sliding groove (7). The inner end passes through the inner side of the first box body (3) and is fixedly connected to a movable plate (12); a second electric telescopic rod (13) is fixedly connected to the center of the outer side of the movable plate (12); the inner end of the second electric telescopic rod (13) passes through the inner side of the movable plate (12) and is fixedly connected to the second box body (14); a second motor (15) is fixedly connected to the top of one side of the inner wall of the second box body (14); an output end of the second motor (15) is fixedly connected to a first gear (16); a second gear (17) is meshed at the bottom of the first gear (16); a rotating column (18) is fixedly connected to the axis of the second gear (17); a first bearing (19) is sleeved on the outer end of the rotating column (18); the outer side of the first bearing (19) is fixedly connected to the inner wall of the second box body (14); the inner end of the rotating column (18) passes through the inner side of the second box body (14) and is fixedly connected to a rotating clamping plate (20).

2. A rust removal device for metal product processing according to claim 1, characterized in that: The bottom end of the threaded rod (9) is sleeved with a second bearing (21), and the bottom of the second bearing (21) is fixedly connected to the bottom of the inner wall of the first box body (3).

3. The rust removal device for metal product processing according to claim 1, characterized in that: A guide groove (22) is provided on the other side of the inner wall of the first box body (3), and a guide block (23) is slidably connected to the inner cavity of the guide groove (22), and the inner side of the guide block (23) is fixedly connected to the outer side of the threaded block (10).

4. The rust removal device for metal product processing according to claim 1, characterized in that: A buffer pad (24) is bonded and connected to the inner side of the rotating clamping plate (20), and the material of the buffer pad (24) is buffer rubber.

5. The rust removal device for metal product processing according to claim 1, characterized in that: The width and height of the inner cavity of the sliding groove (7) are both greater than the width and height of the sliding column (11), and the length of the inner cavity of the sliding groove (7) is less than the length of the sliding column (11).

6. The rust removal device for metal product processing according to claim 1, characterized in that: A through groove is provided on the inner side of the second box body (14), and the diameter of the inner cavity of the through groove is greater than the diameter of the rotating column (18).