Steel film flat-pressing flat-die cutting device
By using a pumping adsorption assembly and a frame die cutting knife driven by hydraulic cylinder in the steel film flat flat die cutting device, the problem of mixing the tempered film edge material and the finished product is solved, and the automatic unloading and quality improvement of the finished product is achieved. .
Patent Information
- Application Number
- CN202420426648.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-06
AI Technical Summary
During the unloading process of the existing tempered film die-cutting device, the tempered film edge material and the finished product are easy to mix, resulting in troublesome operation and manual separation.
A steel film flat flat die cutting device is designed, using a frame die cutting knife driven by a pumping adsorption assembly and a hydraulic cylinder. The edge material and the finished product are adsorbed and separated by the adsorption cavity and adsorption holes, and the limit pressure plate is used. The adsorption table is flat-pressed and separated to achieve automatic unloading.
It effectively avoids mixing of tempered film edge materials with finished products, simplifies the unloading process, reduces operating troubles, and improves the quality and smoothness of finished products.
Smart Images

Figure CN222177988U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel film die cutting, in particular to a steel film flat pressing and flat die cutting device. Background Art
[0002] With the popularity of electronic products, the derivative products of electronic products are increasing. Film is an important method to protect the screen of electronic products. It can completely cover the original screen to prevent damage and scratches from external forces, and will not affect the video effect of the screen. In the process of producing tempered film, die-cutting tempered film is a very important production link. The current die-cutting device generally places the material to be processed on the mold, and then drives the die-cutting knife to die-cut the material to be processed through a hydraulic cylinder;
[0003] For example, Chinese patent application No. 202223053404.6 discloses a die-cutting device for a tempered film, the key points of which are: comprising a workbench, a cutting mechanism and a supporting mechanism, the supporting mechanism being mounted on the workbench, the cutting mechanism being mounted on the workbench and located above the supporting mechanism, the cutting mechanism being used to die-cut the tempered film, the supporting mechanism comprising a mold seat and a mold, the mold seat being mounted on the workbench, the mold being detachably mounted on the mold seat, the mold being provided with a die-cutting groove corresponding to different tempered films, the mold being used to place the tempered film for die-cutting. The beneficial effects of this application are: being able to adapt to the die-cutting of tempered films of different sizes;
[0004] By reviewing the above comparative documents, it can be seen that the prior art still has the following deficiencies. In the prior art, a hydraulic cylinder is generally used to drive a die-cutting knife to die-cut the tempered film material to be processed from top to bottom, and then the die-cut tempered film is unloaded by pushing. During the unloading process, the tempered film edge material and the tempered film finished product are often mixed together. In this way, it is necessary to manually select and separate the tempered film edge material and the tempered film finished product later, which will increase the operation trouble. Utility Model Content
[0005] The utility model provides a steel film flat pressing and die cutting device, which is conducive to automatic unloading and avoids the situation that the tempered film edge material and the tempered film finished product are mixed, thereby increasing the operation trouble.
[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0007] A steel film flat pressing and die cutting device, comprising a frame and a workbench, wherein the workbench is fixed to the left side of the top end of the frame;
[0008] A groove is provided on the right side of the workbench, a die-cutting table is fixed in the groove, four first adsorption cavities are provided inside the workbench and are all located outside the groove, a plurality of first adsorption holes are provided around the right side of the workbench, and a first vacuum adsorption component is provided on the left side of the workbench;
[0009] A frame-shaped die-cutting knife is arranged on the right side of the die-cutting table, spring return rods are fixed around the periphery of the frame-shaped die-cutting knife, the left ends of the spring return rods are connected to a limiting pressure plate, an adsorption platform is arranged at the left end inside the frame-shaped die-cutting knife, and a second vacuum adsorption component is arranged inside the frame-shaped die-cutting knife.
[0010] Furthermore, the distance between the outer wall of the die-cutting table and the inner wall of the groove is equal to the thickness of the frame-type die-cutting knife, and the right side surface of the workbench is flush with the right side surface of the die-cutting table.
[0011] Furthermore, the vacuum adsorption assembly includes a first vacuum pump, a vacuum pipe and four suction pipes. The first vacuum pump is fixed to the left wall inside the frame. The vacuum pipe is connected to the vacuum port of the first vacuum pump. The suction pipes are all connected to the right side of the vacuum pipe. The four suction pipes are connected to the four first adsorption chambers one by one.
[0012] Furthermore, a hydraulic cylinder is fixed to the right inner wall of the frame, and the right side of the frame-shaped die-cutting knife is connected to the power end of the hydraulic cylinder.
[0013] Furthermore, the second vacuum adsorption assembly includes a second vacuum pump, a telescopic tube and two spring return rods. The second vacuum pump is fixed to the inner right wall of the frame-shaped die-cutting knife, and one end of the telescopic tube is connected to the vacuum port of the second vacuum pump.
[0014] Furthermore, a second adsorption cavity is opened in the adsorption table, a plurality of second adsorption holes communicating with the second adsorption cavity are opened on the left side of the adsorption table, the other end of the telescopic tube is connected with the second adsorption cavity, and the spring return rod is connected between the right side of the adsorption table and the right inner wall of the frame-type die cutting knife.
[0015] Furthermore, a frame-shaped die-cutting knife extends to the left from the adsorption platform, and the left side surface of the adsorption platform is flush with the left side surface of the limiting pressing plate.
[0016] Furthermore, a first material receiving box is provided below the workbench, and a second material receiving box is provided below the frame-type die-cutting knife.
[0017] Beneficial effects of the utility model:
[0018] 1. By attaching the tempered film material to be processed to the right side of the workbench and the die-cutting table, combined with the work of the first vacuum adsorption component, it is beneficial to stably adsorb the tempered film material on the right side of the workbench and the die-cutting table, so as to perform die-cutting processing by the frame-type die-cutting knife;
[0019] 2. The tempered film material is flattened by the cooperation of the limit pressure plate and the adsorption table to avoid the edge warping of the tempered film material during the die-cutting process, effectively ensuring the quality of the finished tempered film after die-cutting;
[0020] 3. The edge of the tempered film is adsorbed on the right side of the workbench through the adsorption force of the first adsorption hole, and the finished tempered film is adsorbed on the left side of the adsorption table through the work of the second adsorption component, which is conducive to the rapid separation and unloading of the edge of the tempered film and the finished tempered film, avoiding the mixing of the edge of the tempered film and the finished tempered film during the unloading process, thereby eliminating the need for manual selection and separation of the edge of the tempered film and the finished tempered film at a later stage, which makes unloading convenient and effectively reduces the trouble of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0022] Figure 2 It is a schematic diagram of the overall internal structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of the workbench of the utility model;
[0024] Figure 4 This is a schematic diagram of the internal side structure of the workbench of the utility model;
[0025] Figure 5 This is a schematic diagram of the external side structure of the workbench of the utility model;
[0026] Figure 6 This is a schematic diagram of the internal structure of the frame-type die-cutting knife of the utility model;
[0027] Figure 7 It is a schematic diagram of the side structure of the frame-type die-cutting knife of the utility model.
[0028] Description of reference numerals:
[0029] Frame 1, workbench 2, frame-type die-cutting knife 3, first vacuum pump 4, vacuum pipe 5, suction pipe 6, groove 7, die-cutting table 8, first adsorption chamber 9, first adsorption hole 10, adsorption table 11, spring return rod 12, limit pressure plate 13, spring return rod 14, second vacuum pump 15, telescopic tube 16, second adsorption chamber 17, second adsorption hole 18, first material receiving box 19, second material receiving box 20, hydraulic cylinder 21. DETAILED DESCRIPTION
[0030] In order to facilitate the understanding of those skilled in the art, the present invention is further described below in conjunction with embodiments and drawings. The contents mentioned in the implementation modes are not intended to limit the present invention.
[0031] like Figure 1-5 As shown, in this embodiment, it includes a frame 1 and a workbench 2, the workbench 2 is fixed to the left side of the top end of the frame 1, a groove 7 is opened on the right side of the workbench 2, a die-cutting table 8 is fixed in the groove 7, four first adsorption chambers 9 are opened inside the workbench 2 and are all located outside the groove 7, a plurality of first adsorption holes 10 are opened around the right side of the workbench 2, a first vacuum adsorption assembly is provided on the left side of the workbench 2, the vacuum adsorption assembly includes a first vacuum pump 4, a vacuum pipe 5 and four suction pipes 6, the first vacuum pump 4 is fixed to the left wall inside the frame 1, the vacuum pipe 5 is connected to the vacuum port of the first vacuum pump 4, the suction pipes 6 are all connected to the right side of the vacuum pipe 5, and the four suction pipes 6 are connected to the four first adsorption chambers 9 one by one.
[0032] When the device is used to die-cut the tempered film material, the first vacuum pump 4 is started first. The first vacuum pump 4 will suck air through the vacuum pipe 5, the suction pipe 6, the first adsorption chamber 9 and the first adsorption hole 10, so that the tempered film material to be die-cut is attached to the right side of the workbench 2 and the die-cutting table 8. Combined with the work of the first vacuum adsorption component, that is, the first adsorption hole 10 will suck the tempered film material when sucking air, which is conducive to stably adsorbing the tempered film material on the right side of the workbench 2 and the die-cutting table 8, so as to perform die-cutting processing through the frame-type die-cutting knife 3.
[0033] like Figure 2 , 6 As shown in Figure 7, in this embodiment, a frame-type die-cutting knife 3 is provided on the right side of the die-cutting table 8, and spring return rods 12 are fixed on the periphery of the frame-type die-cutting knife 3. The left ends of the spring return rods 12 are connected to the limiting pressure plate 13. An adsorption table 11 is provided on the left end of the inner side of the frame-type die-cutting knife 3, and a hydraulic cylinder 21 is fixed on the right inner wall of the frame 1. The right side of the frame-type die-cutting knife 3 is connected to the power end of the hydraulic cylinder 21, and the spring return rod 14 is connected between the right side of the adsorption table 11 and the inner right wall of the frame-type die-cutting knife 3.
[0034] When the tempered film material is die-cut by the frame-type die-cutting knife 3, the extension of the hydraulic cylinder 21 drives the frame-type die-cutting knife 3 to the left and approach the die-cutting table 8. In this process, the limiting pressure plate 13 and the adsorption platform 11 will first press on the right side of the tempered film material, thereby pressing and limiting the tempered film material on the workbench 2 and the die-cutting table 8. When the frame-type die-cutting knife 3 continues to move to the left and enters the groove 7, the frame-type die-cutting knife 3 will cut the tempered film material. At the same time, the limiting pressure plate 13 will compress the spring return rod 12, and the adsorption platform 11 will compress the spring return rod 14 and the telescopic tube 16. Therefore, the tempered film material is flattened by the cooperation of the limiting pressure plate 13 and the adsorption platform 11, so as to avoid the occurrence of warping of the tempered film material during the die-cutting process, thereby effectively ensuring the quality of the finished tempered film after die-cutting.
[0035] like Figure 2-6 As shown, in this embodiment, the frame-type die-cutting knife 3 is provided with a second vacuum adsorption component, and the second vacuum adsorption component includes a second vacuum pump 15, a telescopic tube 16 and two spring return rods 14. The second vacuum pump 15 is fixed to the inner right wall of the frame-type die-cutting knife 3, and one end of the telescopic tube 16 is connected to the vacuum port of the second vacuum pump 15. A second adsorption cavity 17 is opened in the adsorption platform 11, and a plurality of second adsorption holes 18 communicating with the second adsorption cavity 17 are opened on the left side of the adsorption platform 11. The other end of the telescopic tube 16 is connected to the second adsorption cavity 17. The spring return rod 14 is connected between the right side of the adsorption platform 11 and the inner right wall of the frame-type die-cutting knife 3. A first material receiving box 19 is provided below the workbench 2, and a second material receiving box 20 is provided below the frame-type die-cutting knife 3.
[0036] After the tempered film material is die-cut, the tempered film edge material and the tempered film finished product are produced. Since the operation of the first vacuum adsorption component will make the first adsorption hole 10 inhale air, the tempered film edge material will be adsorbed on the right side of the workbench 2 by the first adsorption hole 10, and the second vacuum pump 15 works, and the second vacuum pump 15 inhales air through the telescopic tube 16, the second adsorption chamber 17 and the second adsorption hole 18. At this time, the second adsorption hole 18 adsorbs the die-cut tempered film finished product on the left side of the adsorption platform 11, and then the hydraulic cylinder 21 contracts and drives the frame-type die-cutting knife 3 to move to the right and reset. In this process, the tempered film edge material continues to be adsorbed on the right side of the workbench 2, and the tempered film finished product moves to the right with the adsorption platform 11, so the adsorption platform 11 moves with After the frame-type die-cutting knife 3 is away from the workbench 2, it is convenient to quickly separate the tempered film edge material from the tempered film finished product, and then the first vacuum pump 4 and the second vacuum pump 15 are turned off, and the first adsorption hole 10 no longer adsorbs the tempered film edge material on the side of the workbench 2, so the tempered film edge material will automatically fall into the first receiving box 19 for collection, and the second adsorption hole 18 no longer adsorbs the tempered film finished product, so the tempered film finished product will automatically fall into the second receiving box 20 for collection. In summary, it is convenient to quickly separate the tempered film edge material from the tempered film finished product and unload it, avoiding the mixing of the tempered film edge material and the tempered film finished product during the unloading process, thereby eliminating the need to manually select and separate the tempered film edge material and the tempered film finished product at a later stage. While unloading is convenient, it also effectively reduces the trouble of operation.
[0037] like Figure 3 , 6 As shown, in this embodiment, the distance between the outer wall of the die-cutting table 8 and the inner wall of the groove 7 is equal to the thickness of the frame-type die-cutting knife 3, the right side surface of the workbench 2 is flush with the right side surface of the die-cutting table 8, the adsorption table 11 extends to the left of the frame-type die-cutting knife 3, and the left side surface of the adsorption table 11 is flush with the left side surface of the limiting pressure plate 13.
[0038] Since the right side of the workbench 2 is flush with the right side of the die-cutting table 8, and the left side of the adsorption table 11 is flush with the left side of the limiting pressing plate 13, it is beneficial to ensure the flatness of the finished tempered film after die-cutting.
[0039] All technical features in this embodiment can be freely combined according to actual needs.
[0040] The above embodiments are preferred implementation schemes of the present invention. In addition, other implementation schemes are also included. Any obvious replacement without departing from the concept of the present technical solution is within the protection scope of the present invention.
Claims
1. A steel film flat-pressing die-cutting device, comprising a frame (1) and a workbench (2), wherein the workbench (2) is fixed to the left side of the top end of the frame (1), characterized in that: The workbench (2) has a groove (7) on the right side, a die-cutting table (8) is fixed in the groove (7), four first adsorption chambers (9) are formed inside the workbench (2) and are all located outside the groove (7), a plurality of first adsorption holes (10) are formed around the right side of the workbench (2), and a first vacuum adsorption component is provided on the left side of the workbench (2); A frame-shaped die-cutting knife (3) is arranged on the right side of the die-cutting table (8), spring return rods (12) are fixed around the periphery of the frame-shaped die-cutting knife (3), the left ends of the spring return rods (12) are connected to a limiting pressure plate (13), an adsorption table (11) is arranged at the left end inside the frame-shaped die-cutting knife (3), and a second vacuum adsorption component is arranged inside the frame-shaped die-cutting knife (3).
2. A steel film flat pressing and die cutting device as claimed in claim 1, characterized in that: The distance between the outer wall of the die-cutting table (8) and the inner wall of the groove (7) is equal to the thickness of the frame-type die-cutting knife (3), and the right side surface of the workbench (2) is flush with the right side surface of the die-cutting table (8).
3. A steel film flat pressing and die cutting device as claimed in claim 1, characterized in that: The vacuum adsorption component comprises a first vacuum pump (4), a vacuum pipe (5) and four suction pipes (6); the first vacuum pump (4) is fixed to the left inner wall of the frame (1); the vacuum pipe (5) is connected to the vacuum port of the first vacuum pump (4); the suction pipes (6) are all connected to the right side of the vacuum pipe (5); and the four suction pipes (6) are connected to the four first adsorption chambers (9) one by one.
4. A steel film flat pressing and die cutting device as claimed in claim 1, characterized in that: A hydraulic cylinder (21) is fixed to the right inner wall of the frame (1), and the right side of the frame-shaped die-cutting knife (3) is connected to the power end of the hydraulic cylinder (21).
5. A steel film flat pressing and die cutting device as claimed in claim 1, characterized in that: The second vacuum adsorption assembly comprises a second vacuum pump (15), a telescopic tube (16) and two spring return rods (14); the second vacuum pump (15) is fixed to the inner right wall of the frame-shaped die-cutting knife (3); one end of the telescopic tube (16) is connected to the vacuum port of the second vacuum pump (15).
6. A steel film flat pressing and die cutting device as claimed in claim 5, characterized in that: A second adsorption chamber (17) is provided in the adsorption platform (11), a plurality of second adsorption holes (18) communicating with the second adsorption chamber (17) are provided on the left side of the adsorption platform (11), the other end of the telescopic tube (16) is communicated with the second adsorption chamber (17), and the spring return rod (14) is connected between the right side of the adsorption platform (11) and the inner right wall of the frame-shaped die-cutting knife (3).
7. A steel film flat pressing and die cutting device as claimed in claim 1, characterized in that: The adsorption platform (11) extends to the left to form a frame-shaped die-cutting knife (3), and the left side surface of the adsorption platform (11) is flush with the left side surface of the limiting pressure plate (13).
8. A steel film flat pressing and die cutting device as claimed in claim 1, characterized in that: A first material receiving box (19) is provided below the workbench (2), and a second material receiving box (20) is provided below the frame-shaped die-cutting knife (3).
