Lightweight combined laminated slab mold
Through the combination design of standard sections and non-standard sections made of non-metallic materials, the problems of complex design and heavy weight of existing laminated plate molds are solved, and lightweight and versatile laminated plate molds are realized, reducing production costs and labor Strength improves production efficiency.
Patent Information
- Application Number
- CN202323410345.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-13
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-13
AI Technical Summary
The existing laminated plate mold design and production workload is large, the versatility is low, the cost is high, the weight is high, the workers are labor-intensive, and there are safety hazards.
The edge mold standard sections and non-standard sections made of non-metallic materials can lighten the laminated plate mold through standard design and combination, and use the combination of standard sections and non-standard sections to achieve flexible configuration and connection of molds and reduce production costs. and weight.
It improves the versatility and production efficiency of the mold, reduces labor intensity and safety risks, reduces mold weight and production costs, and simplifies the production process.
Smart Images
Figure CN222178156U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a lightweight combined laminated plate mould. Background Art
[0002] Composite slabs are assembled integral floor slabs made of prefabricated slabs and cast-in-place reinforced concrete layers. Composite slabs have good integrity, and the upper and lower surfaces of the slabs are flat, which is convenient for finishing layer decoration. They are suitable for high-rise buildings and large-span buildings that require high overall rigidity.
[0003] At present, most of the existing laminated plate molds are fixed structures made of metal materials. The structure is shown in Chinese patent CN219404691U. The defects of the existing technology are:
[0004] 1. The traditional method of laminated panels requires the production of fixed molds, which requires a lot of work in mold design and production, has low mold versatility and high cost;
[0005] 2. The traditional laminated plate mold is slotted according to different steel bar outlet conditions. The cutting workload is large and the efficiency of the mold cutting operation is low, which restricts the production speed of the laminated plate mold.
[0006] 3. Traditional composite panel molds are made of metal materials and are heavy. Workers have high labor intensity in assembling, disassembling, and transporting molds, and there is also the risk of being injured by the molds. Utility Model Content
[0007] The technical problem to be solved by the utility model is to provide a lightweight combined composite plate mold, which is used in combination with side mold standard sections and side mold standard sections, has strong versatility, low weight of non-metallic side mold standard sections, and convenient one-time casting and molding production.
[0008] In order to solve the above technical problems, the utility model provides a lightweight combined laminated plate mold, including a plurality of side mold standard sections and a plurality of side mold non-standard sections integrally formed of non-metallic materials;
[0009] The side mold standard section includes a horizontally arranged long strip first bottom plate, a first vertical plate extending vertically upward is provided on one side in the width direction of the first bottom plate, a plurality of first U-shaped grooves are arranged at intervals and closely arranged along the length direction of the first bottom plate are provided on the first vertical plate, a plurality of first ribs are arranged at intervals along the length direction thereof are provided on the first bottom plate, the first ribs are arranged vertically, the normal direction of the first ribs is consistent with the length direction of the first bottom plate, one end in the length direction of the first bottom plate is assumed to be the front and the other end is assumed to be the rear, the first rib located at the frontmost side of the first bottom plate is flush with the front side of the first bottom plate, the first rib located at the rearmost side of the first bottom plate is flush with the rear side of the first bottom plate, the two first ribs located at the frontmost side and the rearmost side of the first bottom plate are both provided with first through holes penetrating therethrough in the front-to-back direction, and the two first through holes on the two first ribs are consistent in specifications and are directly opposite to each other in the front-to-back direction;
[0010] The non-standard section of the side mold includes a horizontally arranged long strip second bottom plate, a second vertical plate extending vertically upward is provided on one side in the width direction of the second bottom plate, a plurality of second U-shaped grooves arranged at intervals and closely arranged along the length direction of the second bottom plate are provided on the second vertical plate, the second U-shaped grooves have the same specifications as the first U-shaped grooves, a plurality of second ribs arranged at intervals along its length direction are provided on the second bottom plate, the second ribs are arranged vertically, the normal direction of the second ribs is consistent with the length direction of the second bottom plate, one end of the length direction of the second bottom plate is assumed to be the front and the other end is assumed to be the rear, the second rib located at the frontmost side of the second bottom plate is flush with the front side of the second plate, the second rib located at the rearmost side of the second bottom plate is flush with the rear side of the second bottom plate, the two second ribs located at the frontmost side and the rearmost side of the second bottom plate are both provided with second through holes penetrating therethrough in the front-to-back direction, and the two second through holes on the two second ribs correspond to and match the first through holes on the first ribs in position and size.
[0011] Preferably, the length of the first bottom plate is 1m, 1.5m, or 2m.
[0012] For the purpose of simple explanation, the lightweight combined composite plate mold described in the present invention is referred to as the mold below.
[0013] The process principle of this mold:
[0014] 1. Standardized design is carried out for the composite plate. The side mold is divided into a combination of several standard sections and non-standard sections according to the predetermined standard section length. The standard section is made of non-metallic material, formed in one time, and is light in weight. The non-standard section is made of metal and can be flexibly arranged in different sizes according to needs.
[0015] 2. Connect the standard section and the non-standard section through the connecting bolts matching the first through hole and the second through hole to form a side mold. After checking and confirming that the four side molds are fastened and the size is correct, connect them to the mold base through pressure rods, magnetic boxes or bolts to ensure that there will be no displacement or loosening during the production process;
[0016] 3. After the steel bars are tied or the steel mesh is installed, the embedded parts are arranged to block the U-shaped groove. After the above processes are completed, the concrete is poured after checking that there are no errors and the composite slab production stage is entered;
[0017] Advantages of this mold:
[0018] 1. The standard section is formed in one step using non-metallic materials, which is easy to manufacture and has a short production cycle. The non-standard section can be flexibly manufactured in different sizes according to specific needs for easy production.
[0019] 2. Standard sections with the same steel bar spacing are universal. The side molds of composite slabs of different sizes can be composed of one or several standard sections and non-standard sections. There are many common specifications, and the standard sections are highly universal. Non-standard sections can be produced at any time according to demand, which greatly reduces the mold cost.
[0020] 3. The standard section is made of non-metallic material, which is about 1 / 7 of the metal material of the same specification. It is light in weight and the weight of the mold is greatly reduced, which is convenient for workers to assemble, disassemble, transport, and assemble the mold, reducing labor intensity and effectively reducing mold damage. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the structure of this embodiment.
[0022] Figure 2 yes Figure 1 A partial enlarged view of part A in the middle.
[0023] Figure 3 yes Figure 1 A partial enlarged view of part B in the middle.
[0024] Figure 4 Schematic diagram of the explosion of the X-direction side mold in this embodiment.
[0025] Figure 5 yes Figure 4 A partial enlarged view of part C in the middle.
[0026] Figure 6 Schematic diagram of the explosion of the Y-direction side mold in this embodiment.
[0027] Figure 7 yes Figure 6 A partial enlarged view of part D in the middle. DETAILED DESCRIPTION
[0028] See also Figure 1-Figure 7 In this embodiment, a specific example is used for illustration. The example is composed of four groups of side molds, including two groups of X-direction side molds and two groups of Y-direction side molds. The X-direction side mold is composed of a standard section 1 with two non-standard sections 2 connected at both ends, and the Y-direction side mold is composed of a standard section 1 and a non-standard section 2 connected.
[0029] The side mold standard section 1 comprises a horizontally arranged long strip first bottom plate 11, a first vertical plate 13 extending vertically upward is provided on one side of the first bottom plate 11 in the width direction, a plurality of first U-shaped grooves 14 arranged at intervals and closely arranged along the length direction of the first bottom plate 11 are provided on the first vertical plate 13, a plurality of first ribs 12 arranged at intervals along the length direction thereof are provided on the first bottom plate 11, the first ribs 12 are arranged vertically, the normal direction of the first ribs 12 is consistent with the length direction of the first bottom plate 11, one end of the length direction of the first bottom plate 11 is assumed to be the front and the other end is assumed to be the rear, the first rib 12 located at the frontmost side of the first bottom plate 11 is flush with the front side of the first bottom plate 11, the first rib 12 located at the rearmost side of the first bottom plate 11 is flush with the rear side of the first bottom plate 11, the two first ribs 12 located at the frontmost side and the rearmost side of the first bottom plate 11 are both provided with first through holes 15 penetrating therethrough in the front-to-back direction, and the two first through holes 15 on the two first ribs 12 are consistent in specifications and face each other in the front-to-back direction;
[0030] The side mold non-standard section 2 includes a horizontally arranged long strip second bottom plate 21, a second vertical plate 23 extending vertically upward is provided on one side of the width direction of the second bottom plate 21, and a plurality of second U-shaped grooves 24 arranged at intervals and closely arranged along the length direction of the second bottom plate 21 are provided on the second vertical plate 23, and the second U-shaped grooves 24 are consistent with the specifications of the first U-shaped grooves 14, and a plurality of second ribs 22 arranged at intervals along the length direction thereof are provided on the second bottom plate 21, and the second ribs 22 are arranged vertically, and the normal direction of the second ribs 22 is parallel to the length direction of the second bottom plate 21. The directions are consistent, assuming that one end of the second bottom plate 21 in the length direction is the front and the other end is the rear, the second rib 22 located at the frontmost side of the second bottom plate 21 is flush with the front side of the second plate, and the second rib 22 located at the rearmost side of the second bottom plate 21 is flush with the rear side of the second bottom plate 21, and the two second ribs 22 located at the frontmost and rearmost sides of the second bottom plate 21 are both provided with second through holes 25 penetrating therethrough in the front-to-back direction, and the two second through holes 25 on the two second ribs 22 correspond to the first through holes 15 on the first rib 12 in position and size.
[0031] The length of the first bottom plate 11 is 1m, 1.5m, or 2m.
[0032] The process principle of this mold:
[0033] 1. Standardized design is carried out for the composite plate. The side mold is divided into a combination of several standard sections 1 and non-standard sections 2 for entering the liver according to the predetermined length of the standard section 1. The standard section 1 is made of non-metallic material, formed in one step, and is light in weight. The non-standard section 2 is made of metal and can be flexibly arranged in different sizes according to needs.
[0034] 2. Connect the standard section 1 and the non-standard section 2 through the connecting bolts 3 matching the first through hole 15 and the second through hole 25 to form a side mold. After checking and confirming that the four side molds are fastened and the size is correct, connect them to the mold platform through pressure rods, magnetic boxes or bolts to ensure that there will be no displacement or loosening during the production process;
[0035] 3. After the steel bars are tied or the steel mesh is installed, the embedded parts are arranged to block the U-shaped groove. After the above processes are completed, the concrete is poured after checking that there are no errors and the composite slab production stage is entered;
[0036] Advantages of this mold:
[0037] 1. The standard section 1 is formed in one step using non-metallic materials, which is easy to manufacture and has a short production cycle. The non-standard section 2 can be flexibly manufactured in different sizes according to specific needs for easy production.
[0038] 2. The standard section 1 with the same steel bar spacing is universal. The side molds of composite slabs of different sizes can be composed of one or several standard sections 1 and non-standard sections 2. There are many common specifications, the standard section 1 has strong versatility, and the non-standard section 2 can be produced at any time according to demand, which greatly reduces the mold cost.
[0039] 3. Standard section 1 is made of non-metallic material, which is about 1 / 7 of the metal material of the same specification. It is light in weight and the weight of the mold is greatly reduced, which is convenient for workers to assemble, disassemble, transport and assemble the mold, reducing labor intensity and effectively reducing mold damage.
Claims
1. A lightweight combined laminated plate mold, Features: It includes several standard side mold sections integrally formed of non-metallic materials and several non-standard side mold sections; The side mold standard section includes a horizontally arranged long strip first bottom plate, a first vertical plate extending vertically upward is provided on one side in the width direction of the first bottom plate, a plurality of first U-shaped grooves are arranged at intervals and closely arranged along the length direction of the first bottom plate are provided on the first vertical plate, a plurality of first ribs are arranged at intervals along the length direction thereof are provided on the first bottom plate, the first ribs are arranged vertically, the normal direction of the first ribs is consistent with the length direction of the first bottom plate, one end in the length direction of the first bottom plate is assumed to be the front and the other end is assumed to be the rear, the first rib located at the frontmost side of the first bottom plate is flush with the front side of the first bottom plate, the first rib located at the rearmost side of the first bottom plate is flush with the rear side of the first bottom plate, the two first ribs located at the frontmost side and the rearmost side of the first bottom plate are both provided with first through holes penetrating therethrough in the front-to-back direction, and the two first through holes on the two first ribs are consistent in specifications and are directly opposite to each other in the front-to-back direction; The non-standard section of the side mold includes a horizontally arranged long strip second bottom plate, a second vertical plate extending vertically upward is provided on one side in the width direction of the second bottom plate, a plurality of second U-shaped grooves arranged at intervals and closely arranged along the length direction of the second bottom plate are provided on the second vertical plate, the second U-shaped grooves have the same specifications as the first U-shaped grooves, a plurality of second ribs arranged at intervals along its length direction are provided on the second bottom plate, the second ribs are arranged vertically, the normal direction of the second ribs is consistent with the length direction of the second bottom plate, one end of the length direction of the second bottom plate is assumed to be the front and the other end is assumed to be the rear, the second rib located at the frontmost side of the second bottom plate is flush with the front side of the second plate, the second rib located at the rearmost side of the second bottom plate is flush with the rear side of the second bottom plate, the two second ribs located at the frontmost side and the rearmost side of the second bottom plate are both provided with second through holes penetrating therethrough in the front-to-back direction, and the two second through holes on the two second ribs correspond to and match the first through holes on the first ribs in position and size.
2. A lightweight combined laminated plate mold according to claim 1, Features: The length of the first bottom plate is 1m, 1.5m, or 2m.