Rack mounting structure and printing machine
By fixing the hood to the machine table and configuring a grating ruler and scanning head, the vibration jitter, space occupation and accuracy problems of solar cell screen printing machines are solved, and printing accuracy and maintenance convenience are improved.
Patent Information
- Application Number
- CN202420616070.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing solar cell screen printing machine has problems such as vibration and jitter, large hood occupancy, insufficient room for maintenance doors, and insufficient accuracy of adjustment components, which affects printing accuracy and product quality.
Design a rack-mounting structure to secure the hood to the machine, increase the overall weight to reduce vibration, and optimize hood installation with improved connectors and multiple access doors, and configure grating rulers and scan heads to improve the adjustment components Accuracy.
It solves the problems of vibration jitter and large footprint, improves printing accuracy and maintenance convenience, and ensures accurate movement of printing components.
Smart Images

Figure CN222178983U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of solar cell screen printing, in particular to a rack installation structure and a printing machine. Background Art
[0002] When preparing solar photovoltaic cells, screen printing is mainly used for forming the electrodes of the cells. Printing is performed based on the basic principle that the mesh holes of the graphic part of the screen can pass the slurry, while the mesh holes of the non-graphic part cannot. When printing, the slurry is poured into one end of the screen, and a certain pressure is applied to the slurry part of the screen with a scraper while moving toward the other end of the screen. The slurry is squeezed from the mesh holes of the graphic part onto the substrate by the scraper during movement.
[0003] In order to improve the use of high productivity, printing equipment is constantly being updated. The mainstream now uses turntable printing equipment, that is, a work turntable is set in the center area of the printing machine to transport the battery cells to various work areas. When the turntable printer feeds the film, a camera component is set up to determine the position of the battery cell to be printed, and then the control system controls the screen to adjust it to the accuracy under the action of the adjustment component for printing, and the printing accuracy directly affects the quality of the final battery.
[0004] Existing printing machines have the following defects: (1) The original machine structure is to first install the machine equipment according to the production line requirements, and then install a machine cover on the outside of the machine to prevent dust and ensure safety. The machine cover and the machine are separate structures, which will cause the machine cover to occupy a large space. This leads to limited opening and closing space of the inspection door 2.5 on the top of the machine cover, and only a detachable door can be used; (2) Due to the size and weight of the turntable printing machine, the lighter machine is prone to vibration and jitter when rotating, which will cause the deviation of the printing accuracy of the battery cell to become larger, affecting the quality of the final product; (3) The adjustment accuracy of some precision adjustment equipment of the original adjustment components cannot meet the printing requirements, resulting in a relatively large deviation range. Utility Model Content
[0005] The purpose of the utility model is to overcome the defects of the prior art and provide a frame installation structure and a printing press.
[0006] The technical solution for achieving the purpose of the utility model is: a rack mounting structure, including a machine platform and a machine cover, the machine platform includes a table top and a base, the outer side of the base is connected to a first connecting member, the inner side of the machine cover is provided with a second connecting member corresponding to the first connecting member, and the first connecting member and the second connecting member are fixedly connected.
[0007] The hood described in the above technical solution includes a frame and a guard plate connected to the frame.
[0008] In the above technical solution, the second connecting member is a bar steel fixedly connected to the frame, and the second connecting member is bolted to the top of the first connecting member.
[0009] The base of the above technical solution is connected to a plurality of support blocks, and a plurality of foot cups are provided at the bottom of the frame, and the support blocks and the foot cups are flush with the ground.
[0010] The hood described in the above technical solution is provided with a plurality of inspection doors.
[0011] The hood described in the above technical solution is connected to a horizontal partition that divides the hood into two.
[0012] A printing machine comprises a printing assembly, wherein the printing assembly is mounted on the frame mounting structure through an adjustment assembly.
[0013] The adjustment component comprises:
[0014] a first adjustment component for moving in a first direction,
[0015] a second adjustment component for moving in a second direction,
[0016] A third adjustment component for movement in a third direction.
[0017] The first adjustment component of the above technical solution includes: a first motor, a first slide rail, a first slider, a plurality of sleepers and a first mounting plate, wherein the plurality of sleepers are fixedly connected to the table top, the first motor is used to drive the first slider to move in a first direction on the first slide rail, and the first mounting plate is fixedly connected above the first slider;
[0018] A first grating ruler is arranged on the outer side of the sleeper, and a first scanning head corresponding to the first grating ruler is arranged on the side of the first mounting plate.
[0019] The second adjustment assembly of the above technical solution includes: a second motor, a second slide rail, a second slider, a second mounting plate, and a cushion block, wherein the second slide rail and the second motor are fixedly connected above the first mounting plate, the second motor is used to drive the second slider to move in the second direction on the second slide rail, and the second mounting plate is fixedly connected above the second slider;
[0020] The cushion block is connected to the side surface of the first mounting plate, the cushion block is provided with a second grating scale, and the second mounting plate is provided with a second scanning head corresponding to the second grating scale.
[0021] The third adjustment component described in the above technical solution includes: a third mounting plate, a third motor, a screw rod, and a connecting block. The third mounting plate is fixedly connected to the second mounting plate, the third motor is connected to the third mounting plate, the screw rod is connected to the output shaft of the third motor, the connecting block nut is connected to the screw rod, and the printing component is connected to the connecting block.
[0022] After adopting the above technical solution, the utility model has the following positive effects:
[0023] (1) The utility model fixes the entire machine cover on the machine platform, and the entire weight is placed on the machine platform, thereby achieving the purpose of increasing the overall weight of the machine platform, solving the technical problems of vibration and jitter caused by the original smaller base due to its lower weight and occupying a larger space, thereby reducing the occupied area; it can ensure that when the machine platform is small, the internal operation rotation is not prone to jitter, so that the battery cell is not easily offset due to jitter during rotation, thereby improving printing accuracy.
[0024] (2) The utility model improves the installation method of the hood by fixing the first connecting member with the second connecting member through bolts. At the same time, the hood is provided with multiple inspection doors, which solves the technical problem of insufficient inspection space and inconvenience caused by the original split installation of the hood, and achieves the technical effect of more convenient inspection.
[0025] (3) The utility model adjusts and improves each adjustment component and configures a corresponding grating ruler and scanning head, so that the control element can control the overall travel direction more accurately, effectively improving the printing accuracy of the driven printing component. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the machine structure of the utility model;
[0027] Figure 2 It is a structural schematic diagram of the frame cover of the utility model;
[0028] Figure 3 It is a structural schematic diagram of the frame of the utility model;
[0029] Figure 4 for Figure 2 A cross-sectional view of
[0030] Figure 5 It is a schematic diagram of the structure of the printing assembly and the machine platform of the utility model;
[0031] Figure 6 for Figure 5 A is an enlarged schematic diagram;
[0032] Figure 7 for Figure 5 A magnified schematic diagram of B;
[0033] Figure 8 for Figure 5 A magnified schematic diagram of C in the middle.
[0034] In the figure: machine 1, machine cover 2, table top 11, base 12, first connecting member 13, second connecting member 23, frame 21, guard plate 22, support block 14, foot cup 24, inspection door 25, horizontal partition 26, printing component 4, first motor 311, first slide rail 312, first slider 313, sleeper 314, first mounting plate 315, first grating ruler 51, first scanning head 61, second motor 321, second slide rail 322, second slider 323, second mounting plate 324, cushion block 325, second grating ruler 52, second scanning head 62, third mounting plate 331, third motor 332, screw rod 333, connecting block 334. DETAILED DESCRIPTION
[0035] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Generally, the components of the embodiments of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
[0036] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0037] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0038] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0039] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0040] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Example 1
[0042] This embodiment is a basic embodiment of the utility model. Figures 1 to 8 The utility model provides a frame installation structure, including a machine table 1 and a machine cover 2, and the machine cover 2 is set above the machine table 1. The machine table 1 also includes a table 11 and a base 12, and the battery cell is transported to the table 11 for printing and waiting for operation through a conveying device (not shown). The first connecting member 13 can be connected to the outside of the base 12 by, but not limited to, welding, bolting, riveting, etc., and a second connecting member 23 corresponding to the first connecting member 13 is provided on the inside of the machine cover 2, and the first connecting member 13 and the second connecting member 23 can be fixedly connected by, but not limited to, bolting. Such a fixed connection can fix the machine cover 2 to the first connecting member 13 of the base 12, and the overall weight of the machine cover 2 is carried on the machine table 1, so as to achieve the purpose of increasing the overall weight of the machine table 1, solve the technical problem of vibration and jitter caused by the original smaller base due to the lower weight, and ensure that when the machine table is small, the internal operation rotation is not easy to jitter, so that the battery cell is not easy to be offset due to jitter during rotation, thereby improving the printing accuracy. At the same time, since the machine 1 and the machine cover 2 are integrally fixedly connected and no longer a split structure, the machine cover 2 does not need to be designed to be large, and a compact structure can be designed to achieve the purpose of reducing the occupied area;
[0043] In this embodiment, the hood 2 includes a frame 21 and a guard plate 22 connected to the frame 21. The frame 21 is used as a basic framework of the hood 2, and various guard plates 22 can be installed on the frame 21 by riveting, welding, bolting, clamping, etc.
[0044] Specifically, in the present embodiment, the second connecting member 23 is a bar steel fixedly connected to the frame 21 , and the second connecting member 23 is bolted to the top of the first connecting member 13 .
[0045] Meanwhile, it can be further improved that a plurality of support blocks 14 can be connected to the base 12, and the conventional illustration in Figures 1-5 is 4, and the specific number can be increased or decreased according to the weight of the switchboard. Similarly, a plurality of foot cups 24 are provided at the bottom of the frame 21, and the conventional illustration in Figures 1-5 is 4. The support blocks 14 and the foot cups 24 are flush with the ground to ensure stability during operation.
[0046] In order to facilitate maintenance, the hood 2 is provided with a plurality of maintenance doors 25. Figure 2 From a viewing angle, two upper and lower inspection doors 25 are arranged on the front and left and right sides of the hood 2, and one inspection door 25 is arranged on the upper side of the hood 2.
[0047] In this embodiment, the hood 2 is connected to a horizontal partition 26 that divides the hood 2 into two, and the horizontal partition 26 divides the interior of the hood 2 into two upper and lower chambers. At the same time, two inspection doors 25 are arranged on the front and left and right sides of the hood 2, and are arranged with the horizontal partition 26 as the boundary.
[0048] Example 2
[0049] See Figure 5-8 The utility model also provides a printing machine, including a printing assembly 4, wherein the printing assembly 4 is mounted on a frame mounting structure through an adjustment assembly.
[0050] The adjustment component includes: a first adjustment component for moving in a first direction, a second adjustment component for moving in a second direction, and a third adjustment component for moving in a third direction. The printing component 4 is a conventional screen printing device, which will not be described in detail here. The printing component 4 adjusts the position of the printing component in the XYZ three axes respectively through three adjustment components to ensure the accuracy of the printing position.
[0051] Specifically, the first adjustment assembly is used to adjust the displacement on the X-axis, and includes: a first motor 311, a first slide rail 312, a first slider 313, a plurality of sleepers 314 and a first mounting plate 315. The plurality of sleepers 314 are fixedly connected to the table 11. The first motor 311 is used to drive the first slider 313 to move in the first direction X-axis on the first slide rail 312 through a corresponding connecting rod or other connecting member (not shown in the figure, existing mature technology). In order to facilitate the installation of the second adjustment assembly, the first mounting plate 315 is fixedly connected above the first slider 313;
[0052] Meanwhile, a first grating ruler 51 is disposed on the outer side of the sleeper 314, and a first scanning head 61 corresponding to the first grating ruler 51 is disposed on the side of the first mounting plate 315. The first grating ruler 51 and the first scanning head 61 are used together to verify whether the X-axis displacement of the printing assembly 4 in the first direction is accurate.
[0053] Specifically, the second adjustment assembly uses the first mounting plate 315 as a base plate, and includes: a second motor 321, a second slide rail 322, a second slider 323, a second mounting plate 324, and a cushion block 325. The second slide rail 322 and the second motor 321 are fixedly connected to the top of the first mounting plate 315. The second motor 321 is used to drive the second slider 323 to move in the second direction Y axis on the second slide rail 322 through a corresponding connecting rod or other connecting member (not shown in the figure, existing mature technology). The second mounting plate 324 is fixedly connected to the top of the second slider 323.
[0054] The pad 325 is connected to the side of the first mounting plate 315, and the pad 325 is provided with a second grating ruler 52. The second mounting plate 324 is provided with a second scanning head 62 corresponding to the second grating ruler 52. The second grating ruler 52 and the second scanning head 62 are used together to verify whether the Y-axis displacement of the printing component in the second direction is accurate.
[0055] Specifically, the third adjustment assembly includes: a third mounting plate 331, a third motor 332, a screw rod 333, and a connecting block 334. The third mounting plate 331 is fixedly connected to the second mounting plate 324, the third motor 332 is connected to the third mounting plate 331, the screw rod 333 is connected to the output shaft of the third motor 332, the connecting block 334 nut is connected to the screw rod 333, and the printing assembly 4 is connected to the connecting block 334. The third motor 332 drives the connecting block 334 to move in the third direction Z axis by driving the screw rod 333 to rotate, and the connecting block 334 then drives the printing assembly 4 to move in the third direction Z axis.
[0056] The working process of this printing machine is that a positioning camera (existing, as shown in the attached figure) is fixed at the front end of the printing component 4 to determine the position of the battery cell, and then the machine 1 transports the battery cell to the printing station through a conveying mechanism (including but not limited to a conveyor belt, etc.), and the position of the printing component 4 in the XYZ three axes is adjusted by the first adjusting component, the second adjusting component, and the third adjusting component to ensure accurate position. Specifically, the X-axis position in the first direction is adjusted by the first adjusting component, and the Y-axis position in the second direction is adjusted by the second adjusting component. Then the printing component itself has a rotation function. When the adjustment is completed, the third adjusting component moves downward to the printing position to assist the printing component 4 to complete the printing work, and then the third adjusting component controls the printing component 4 to lift up and then rotate out the cell. When the next cell cell is transported to the printing station, the above operation is repeated.
[0057] The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A rack mounting structure, Features: The machine comprises a platform (1) and a cover (2), wherein the platform (1) comprises a tabletop (11) and a base (12), the outer side of the base (12) is connected to a first connecting member (13), the inner side of the cover (2) is provided with a second connecting member (23) corresponding to the first connecting member (13), and the first connecting member (13) and the second connecting member (23) are fixedly connected.
2. A rack mounting structure according to claim 1, Features: The hood (2) comprises a frame (21) and a guard plate (22) connected to the frame (21).
3. A rack mounting structure according to claim 1, Features: The second connecting member (23) is a bar steel fixedly connected to the frame (21), and the second connecting member (23) is bolted to the top of the first connecting member (13).
4. A rack mounting structure according to claim 1, Features: The base (12) is connected to a plurality of support blocks (14); a plurality of foot cups (24) are provided at the bottom of the frame (21); and the support blocks (14) and the foot cups (24) are flush with the ground.
5. A rack mounting structure according to claim 1, Features: The hood (2) is provided with a plurality of inspection doors (25).
6. A rack mounting structure according to claim 1, Features: The hood (2) is connected to a horizontal partition (26) which divides the hood (2) into two.
7. A printing press, Features: It comprises a printing assembly (4), wherein the printing assembly (4) is mounted on the frame mounting structure according to any one of claims 1 to 6 through an adjustment assembly, The adjustment component comprises: a first adjustment component for moving in a first direction, a second adjustment component for moving in a second direction, A third adjustment component for movement in a third direction.
8. A printing press according to claim 7, It is characterized in that The first adjustment component comprises: a first motor (311), a first slide rail (312), a first slider (313), a plurality of sleepers (314) and a first mounting plate (315); the plurality of sleepers (314) are fixedly connected to the table top (11); the first motor (311) is used to drive the first slider (313) to move in a first direction on the first slide rail (312); and the first mounting plate (315) is fixedly connected above the first slider (313); A first grating ruler (51) is provided on the outer side of the sleeper (314), and a first scanning head (61) corresponding to the first grating ruler (51) is provided on the side of the first mounting plate (315).
9. A printing press according to claim 8, It is characterized in that The second adjustment component comprises: a second motor (321), a second slide rail (322), a second slider (323), a second mounting plate (324), and a cushion block (325); the second slide rail (322) and the second motor (321) are fixedly connected above the first mounting plate (315); the second motor (321) is used to drive the second slider (323) to move in a second direction on the second slide rail (322); and the second mounting plate (324) is fixedly connected above the second slider (323); The cushion block (325) is connected to a side surface of the first mounting plate (315), the cushion block (325) is provided with a second grating ruler (52), and the second mounting plate (324) is provided with a second scanning head (62) corresponding to the second grating ruler (52).
10. A printing press according to claim 9, It is characterized in that The third adjustment component comprises: a third mounting plate (331), a third motor (332), a screw rod (333), and a connecting block (334); the third mounting plate (331) is fixedly connected to the second mounting plate (324); the third motor (332) is connected to the third mounting plate (331); the screw rod (333) is connected to an output shaft of the third motor (332); a nut of the connecting block (334) is connected to the screw rod (333); and the printing component (4) is connected to the connecting block (334).
