Foam feeding mechanism
By designing a simplified foam upper mechanism, using electric push rods and cylinder-driven clamping plates and push plates, the problems of foam dumping risks and complex structures in the existing technology are solved, and an efficient and stable tile packaging process is achieved, reducing the efficiency and stability of ceramic tile packaging process. The cost.
Patent Information
- Application Number
- CN202420292756.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-02-18
AI Technical Summary
The automatic foam placement mechanism of the existing ceramic tile packaging machine has a complex structure, is cumbersome installation, and has a high risk of foam dumping, resulting in low packaging efficiency and high cost.
An upper foam mechanism is designed, including a frame, a conveying mechanism, a clamping mechanism and a material pushing mechanism, using an electric push rod and a cylinder to drive the clamping plate and a material pushing plate, which increases the stability of the device by supporting legs, and uses a insertion knife and The pallet realizes stable clamping and movement of the foam board.
Simplify the structure and installation, improve packaging efficiency, reduce manual labor intensity, ensure the stability of foam boards and the applicability of foam boards of different specifications, and improve the packaging efficiency of ceramic tile.
Smart Images

Figure CN222180037U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of packaging, in particular to an upper foam mechanism. Background Art
[0002] During the loading and unloading process, the edges and corners of tiles are easily damaged due to impact. To avoid this, after the tiles are processed, they are generally stacked together to form a brick stack, and then the brick stack is packaged with foam boards. At present, the packaging process of tiles is usually done manually, which has low efficiency and high labor intensity, resulting in high product costs.
[0003] After searching, the Chinese patent publication number CN203996998U discloses an automatic foam placement mechanism for a tile packaging machine, which belongs to the automatic foam placement mechanism for a tile packaging machine, and solves the problems of low efficiency and high labor intensity in manual packaging in the prior art. The foam bin of the automatic foam placement mechanism of the tile packaging machine includes a bracket, a material receiving bracket and a sliding track, and the pushing mechanism is arranged at the front end of the bracket; a push rod is provided on the sliding track; a baffle rod is also provided at the front end of the bracket, and the baffle rod includes a fixed rod and a lever. The utility model improves work efficiency, reduces manual labor intensity, and thus reduces production costs. The lever can prevent the foam at the bottom from tipping over, and ensure the accuracy of the relative position of the foam and the tile.
[0004] The above patent has the following shortcomings: the foam bin of the automatic foam placement mechanism of the tile packaging machine is provided with a push rod and a material pushing mechanism, the material pushing mechanism pushes the foam to fall to the receiving piece, the push rod pushes the foam in the foam bin to move, the foam has the risk of dumping, and then the packaging is interrupted, the packaging efficiency is low, and the automatic foam placement mechanism is complex in structure and cumbersome to install. In view of this, we propose a foam upper mechanism. Utility Model Content
[0005] The purpose of the utility model is to provide an upper foam mechanism to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A foam upper mechanism comprises a frame, a box door is fixedly connected to the top of the frame, a handle is fixedly connected to the front side of the box door, a conveying mechanism is arranged on one side of the frame, a clamping mechanism is arranged on the top of the frame, a material pushing mechanism is arranged on the top of the frame, the conveying mechanism comprises a belt conveyor, the belt conveyor is connected to one side of the frame, the clamping mechanism comprises a first fixed block, the first fixed block is fixedly connected to one side of the belt conveyor, the top of the first fixed block is fixedly connected to a first fixed rod, the top of the first fixed rod is fixedly connected to a second fixed block, one side of the second fixed block is fixedly connected to an electric push rod, and the output end of the electric push rod is fixedly connected to a clamping plate.
[0008] Preferably, the pushing mechanism includes a support rod, the support rod is fixedly connected to the top of the frame, the top of the support rod is fixedly connected to a top plate, the top of the top plate is fixedly connected to a cylinder, and the output end of the cylinder is fixedly connected to a pushing plate.
[0009] Preferably, a support leg is fixedly connected to the bottom of the frame, and a support block is fixedly connected to the bottom of the support leg.
[0010] Such an arrangement can increase the friction coefficient between the device and the ground by allowing the support block to contact the ground, thereby increasing the stability of the device.
[0011] Preferably, a packing box is fixedly connected to the top of the frame, a pallet is connected inside the packing box, and a blade is connected inside the packing box.
[0012] This arrangement allows the foam board to be moved by driving the blade.
[0013] Preferably, there are two clamping plates, and rubber pads are fixedly connected to opposite sides of the clamping plates.
[0014] This arrangement can ensure stability during the process of clamping the foam board by the clamping plate.
[0015] Preferably, the blade teeth of the insert knife are sawtooth-shaped or needle-shaped.
[0016] This arrangement can improve the stability of the insert knife during the process of fixing the foam board.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The foaming mechanism includes a frame, a conveying mechanism, a clamping mechanism and a pushing mechanism. It has a simple structure and is easy to install. When the electric push rod is started, the clamping plates fixedly connected to the output end of the electric push rod are close to each other, so that the clamping plates fix the foam boards and can clamp and fix foam boards of different specifications, thereby increasing the use range of the lifting device. The pushing mechanism slides in the vertical direction, the foam boards are not easy to fall over during the packaging process, and the tile packaging efficiency is high.
[0019] 2. The upper foam mechanism has a support leg fixedly connected to the bottom of the frame, and a support block fixedly connected to the bottom of the support leg. This arrangement can contact the ground through the support block, thereby increasing the friction coefficient between the device and the ground, thereby increasing the stability of the device, and multiple inserts are used to carry the foam board, which is convenient and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view of the utility model;
[0021] Figure 2 It is a side view of the utility model;
[0022] Figure 3 It is an enlarged view of part A in the utility model;
[0023] Figure 4 It is an enlarged view of part B in the utility model;
[0024] Figure 5 It is an enlarged view of part C in the utility model.
[0025] In the figure: 1. frame; 2. box door; 3. handle; 4. conveying mechanism; 5. clamping mechanism; 51. first fixed block; 52. first fixed rod; 53. second fixed block; 54. electric push rod; 55. clamping plate; 6. pushing mechanism; 61. support rod; 62. top plate; 63. cylinder; 64. pushing plate; 41. belt conveyor; 7. support leg; 8. support block; 9. packaging box. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] During the loading and unloading process, the edges and corners of tiles are easily damaged due to impact. To avoid this, after the tiles are processed, they are generally stacked together to form a brick stack, and then the brick stack is packaged with foam boards. At present, the packaging process of tiles is usually done manually, which has low efficiency and high labor intensity, resulting in high product costs.
[0028] The technical problem discovered by the utility model author is that the foam bin is provided with a push rod and a pushing assembly. The pushing assembly pushes the foam to fall onto the receiving piece, and the push rod pushes the foam in the foam bin to move. There is a risk of the foam tipping over, and then the packaging is interrupted, the packaging efficiency is low, and the automatic foam placement mechanism has a complex structure and cumbersome installation.
[0029] like Figure 1-5 As shown, an upper foam mechanism includes a frame 1, a box door 2 is fixedly connected to the top of the frame 1, a handle 3 is fixedly connected to the front side of the box door 2, a conveying mechanism 4 is arranged on one side of the frame 1, a clamping mechanism 5 is arranged on the top of the frame 1, a pushing mechanism 6 is arranged on the top of the frame 1, the conveying mechanism 4 includes a belt conveyor 41, the belt conveyor 41 is connected to one side of the frame 1, the clamping mechanism 5 includes a first fixed block 51, the first fixed block 51 is fixedly connected to one side of the belt conveyor 41, the top of the first fixed block 51 is fixedly connected to a first fixed rod 52, the top of the first fixed rod 52 is fixedly connected to a second fixed block 53, one side of the second fixed block 53 is fixedly connected to an electric push rod 54, and the output end of the electric push rod 54 is fixedly connected to a clamping plate 55.
[0030] like Figure 5 As shown, the pushing mechanism 6 includes a support rod 61, which is fixedly connected to the top of the frame 1, the top of the support rod 61 is fixedly connected to a top plate 62, the top of the top plate 62 is fixedly connected to a cylinder 63, and the output end of the cylinder 63 is fixedly connected to a pushing plate 64.
[0031] like Figure 4 As shown, a support leg 7 is fixedly connected to the bottom of the frame 1 , and a support block 8 is fixedly connected to the bottom of the support leg 7 .
[0032] Specifically, such an arrangement can increase the friction coefficient between the device and the ground by allowing the support block 8 to contact the ground, thereby increasing the stability of the device.
[0033] like Figure 2 As shown, a packing box 9 is fixedly connected to the top of the frame 1, a pallet is connected inside the packing box 9, and a blade is connected inside the packing box 9.
[0034] Specifically, such an arrangement allows the foam plate to be moved by driving the insert knife.
[0035] like Figure 1As shown, there are two clamping plates 55 , and rubber pads are fixedly connected to opposite sides of the clamping plates 55 .
[0036] Specifically, such an arrangement can ensure stability during the process of clamping the foam board by the clamping plate 55 .
[0037] like Figure 2 As shown, the teeth of the plunger are serrated or needle-shaped.
[0038] Specifically, such a configuration can improve the stability of the insert knife during the process of fixing the foam board.
[0039] It is worth noting that, for the convenience of control, a push rod control switch and a cylinder 63 control switch are provided on the control panel in this embodiment. The push rod control switch can control the electric push rod 54, and the cylinder 63 control switch can control the cylinder 63 to work. The above are all existing technologies and are not the main innovation points, so they will not be described in detail here.
[0040] The working principle of the utility model is as follows: the foam board is transported by the synchronous belt of the belt conveyor 41, and the electric push rod 54 is started at the same time, so that the clamping plate 55 fixedly connected to the output end of the electric push rod 54 is close to each other, so that the clamping plate 55 fixes the foam board, and can clamp and fix foam boards of different specifications, and the use scope of the lifting device, and then the foam board is transported to the pallet in the packaging box 9, and the push rod of the cylinder 63 drives the push plate 64 to press down, and presses the foam board on the pallet, and then the foam board slides downward to the corresponding height with the pushing mechanism 6, and the insert knife inserts the foam board, and the push rod of the cylinder 63 contracts, and the foam board moves horizontally, and the foam board reaches the corresponding height of the tile, and the foam board is placed on both sides of the tile. When the insert knife is on the return journey, since the transported foam board is lighter, it is easy to drive the foam board to move upward, thereby completing the foaming process of the tile.
[0041] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. An upper foam mechanism, comprising a frame (1), Features: The top of the frame (1) is fixedly connected to a box door (2), the front side of the box door (2) is fixedly connected to a handle (3), one side of the frame (1) is provided with a conveying mechanism (4), the top of the frame (1) is provided with a clamping mechanism (5), the top of the frame (1) is provided with a material pushing mechanism (6), the conveying mechanism (4) comprises a belt conveyor (41), the belt conveyor (41) is connected to one side of the frame (1), the clamping mechanism (5) comprises a first fixed block (51), the first fixed block (51) is fixedly connected to one side of the belt conveyor (41), the top of the first fixed block (51) is fixedly connected to a first fixed rod (52), the top of the first fixed rod (52) is fixedly connected to a second fixed block (53), one side of the second fixed block (53) is fixedly connected to an electric push rod (54), and the output end of the electric push rod (54) is fixedly connected to a clamping plate (55).
2. An upper foam mechanism according to claim 1, Features: The push mechanism (6) comprises a support rod (61), the support rod (61) is fixedly connected to the top of the frame (1), the top of the support rod (61) is fixedly connected to a top plate (62), the top of the top plate (62) is fixedly connected to a cylinder (63), and the output end of the cylinder (63) is fixedly connected to a push plate (64).
3. An upper foam mechanism according to claim 1, Features: The bottom of the frame (1) is fixedly connected to a support leg (7), and the bottom of the support leg (7) is fixedly connected to a support block (8).
4. An upper foam mechanism according to claim 1, Features: A packing box (9) is fixedly connected to the top of the frame (1), a support plate is connected inside the packing box (9), and a blade is connected inside the packing box (9).
5. The upper foam mechanism according to claim 1, Features: The number of the clamping plates (55) is two, and rubber pads are fixedly connected to opposite sides of the clamping plates (55).
6. An upper foam mechanism according to claim 4, Features: The blade teeth of the inserting knife are sawtooth-shaped or needle-shaped.
