Residual material cleaning device for belt weigher
By designing cleaning mechanisms and replacement components on the belt scale, the weighing error problem caused by sticky materials is solved, and the cleaning and metering accuracy of the belt scale surface is achieved, avoiding the reduction of working efficiency.
Patent Information
- Application Number
- CN202420899989.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-26
AI Technical Summary
When the electronic belt scale conveys viscous materials, the adhesion of the material to the weighing area causes weighing errors, affecting the measurement accuracy.
A belt scale residue cleaning device is designed, including a cleaning mechanism and a replacement assembly. The cleaning mechanism consists of scraper plates, tooth plates, gears, motors and mounting parts to clean the residue on the belt body. The replacement assembly is scraped. The material plate can be automatically replaced when it is attached to a large amount of residue, avoiding cleaning when it is stopped.
Keep the surface of the belt scale clean to ensure metering accuracy and avoid the problem of cleaning residues when stopping operation and reducing work efficiency.
Smart Images

Figure CN222180849U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of belt scales, in particular to a residual material cleaning device for belt scales. Background Art
[0002] A belt scale is an automatic weighing device that continuously weighs bulk materials on a conveyor belt without subdividing the mass or interrupting the movement of the conveyor belt. The weighing bridge of an electronic belt scale is installed on the conveyor frame. When the material passes through, the metering roller detects the weight of the material on the belt conveyor and acts on the weighing sensor through a lever, generating a voltage signal proportional to the belt load. There is a weighing sensor installed on the weighing bridge on the belt scale. When working, the weight of the material on the belt is sent to the weighing instrument. At the same time, the speed signal of the belt conveyor from the speed sensor is also sent to the weighing instrument. The instrument integrates the speed signal and the weighing signal to obtain the instantaneous flow rate and cumulative amount. The speed sensor is directly connected to the large-diameter speed measuring roller and provides a series of pulses. Each pulse represents a belt motion unit, and the frequency of the pulse is proportional to the belt speed. The weighing instrument receives signals from the weighing sensor and the speed sensor, and obtains an instantaneous flow value and cumulative weight value through integration operation, and displays them separately.
[0003] In long-term practical applications, it is found that when electronic belt scales are used to transport materials, due to the large variety of materials, different properties, and many of them are sticky and easy to stick to the weighing area of the belt scale. When a large amount of material is adhered to the weighing area of the belt scale, it will be subjected to an additional force during weighing, resulting in weighing errors, which directly affects the measurement accuracy of the material. Utility Model Content
[0004] The purpose of the utility model is to solve the above-mentioned shortcomings and provide a belt scale residual material cleaning device.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A belt scale residual material cleaning device comprises a support base, a rotating shaft rotatably arranged at both ends of the support base, a belt body sleeved on the rotating shaft, and a first motor arranged on the support base and used to drive one of the rotating shafts to rotate, and further comprises:
[0007] The cleaning mechanism is arranged below the belt body and cleans the belt body, and comprises two scraper plates in contact with the surface of the belt body and a replacement component arranged on the scraper plates and used to replace the two scraper plates for alternate operation.
[0008] Preferably, the replacement assembly comprises:
[0009] A tooth plate, disposed on one side of the scraper plate and driving the scraper plate to move up and down;
[0010] A gear, which is rotatably disposed between the two tooth plates and meshed with the tooth plates, and is used to drive the two tooth plates to move in opposite directions;
[0011] A second motor, connected to the gear and used to drive the gear to rotate;
[0012] The mounting member is arranged on the tooth plate and is used for mounting the scraper plate on the tooth plate.
[0013] Preferably, the mounting member comprises:
[0014] A mounting block connected to one end of the tooth plate close to the scraper plate and allowing the scraper plate to pass through;
[0015] The mounting plate is slidably sleeved on the mounting block and is bolted to the mounting block.
[0016] Preferably, the tooth plate is provided with a guide assembly for guiding the movement of the tooth plate;
[0017] The guide assembly comprises:
[0018] A positioning frame, disposed below the belt body and allowing the toothed plate to slide through;
[0019] The slide grooves are arranged on both sides of the positioning frame and are used for the mounting blocks to slide.
[0020] Preferably, the positioning frame is connected to a guide rod for the installation block to pass through, so as to guide the movement of the installation block.
[0021] Preferably, a fastening assembly for fastening the mounting block to the positioning frame is provided at the upper end of the positioning frame;
[0022] The fastening assembly comprises:
[0023] A fastening bolt is slidably disposed on the upper end of the positioning frame;
[0024] A through hole, provided at the upper end of the positioning frame and allowing the fastening bolt to pass through;
[0025] A threaded hole is provided at the upper end of the mounting block and is threadedly connected to the fastening bolt.
[0026] Preferably, a material receiving box for receiving materials is provided below the scraper plate.
[0027] Compared with the prior art, the beneficial effects of the utility model are:
[0028] The utility model provides a cleaning mechanism, which cleans the excess residue on the belt body, so that the surface of the belt body is kept clean and the measurement accuracy of the belt body is maintained; when a large amount of residue adheres to the scraper plate, the replacement component can be replaced in time, avoiding cleaning of the residue adhered to the scraper plate when stopping operation, thereby avoiding reducing the working efficiency of the belt body. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] The drawings constituting part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0030] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0031] Figure 2 It is a structural schematic diagram of the cleaning mechanism in the utility model;
[0032] Figure 3 For this utility model Figure 2 The enlarged view of point A in the middle;
[0033] Figure 4 It is a front view of the cleaning mechanism in the utility model;
[0034] Figure 5 It is a partial structural schematic diagram of the cleaning mechanism of the utility model;
[0035] Figure 6 It is an exploded view of the fastening bolts and the mounting block in the utility model.
[0036] In the figure:
[0037] 1. Support seat; 2. Rotating shaft; 3. First motor; 4. Belt body;
[0038] 5. Cleaning mechanism; 51. Material receiving box; 52. Scraper plate; 53. Positioning frame; 54. Second motor; 55. Tooth plate; 56. Slide groove; 57. Mounting plate; 58. Mounting block; 59. Fastening bolt; 510. Gear; 511. Through hole; 512. Guide rod; 513. Threaded hole. DETAILED DESCRIPTION
[0039] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.
[0040] See also Figure 1-6 A belt scale residual material cleaning device comprises a support base 1, a rotating shaft 2 rotatably arranged at both ends of the support base 1, a belt body 4 sleeved on the rotating shaft 2, and a first motor 3 arranged on the support base 1 and used to drive one of the rotating shafts 2 to rotate, and also comprises:
[0041] The cleaning mechanism 5 is arranged below the belt body 4 and cleans the belt body 4. It includes two scraper plates 52 in contact with the surface of the belt body 4 and a replacement component arranged on the scraper plates 52 and used to replace the two scraper plates 52 for alternate operation.
[0042] With such a design, the cleaning mechanism 5 cleans the excess residues on the belt body 4, so that the surface of the belt body 4 remains clean and the measurement accuracy of the belt body 4 is maintained; the replacement component can be replaced in time when a large amount of residues adhere to the scraper plate 52, avoiding the need to clean the residues stuck on the scraper plate 52 when the operation is stopped, thereby avoiding reducing the working efficiency of the belt body 4.
[0043] In one embodiment, the replacement assembly includes:
[0044] The tooth plate 55 is disposed on one side of the scraper plate 52 and drives the scraper plate 52 to move up and down;
[0045] The gear 510 is rotatably disposed between the two tooth plates 55 and meshedly connected with the tooth plates 55, and is used to drive the two tooth plates 55 to move in opposite directions;
[0046] A second motor 54 is connected to the gear 510 and is used to drive the gear 510 to rotate;
[0047] The mounting member is disposed on the tooth plate 55 and is used to mount the scraper plate 52 on the tooth plate 55 .
[0048] In one embodiment, the mounting member comprises:
[0049] A mounting block 58 connected to one end of the tooth plate 55 close to the scraper plate 52 and allowing the scraper plate 52 to pass through;
[0050] The mounting plate 57 is slidably mounted on the mounting block 58 and is bolted to the mounting block 58 .
[0051] In this way, the mounting block 58 is fixedly connected to the scraper plate 52 .
[0052] In one embodiment, the tooth plate 55 is provided with a guide assembly for guiding the movement of the tooth plate 55;
[0053] The guide components include:
[0054] A positioning frame 53 is disposed below the belt body 4 and is provided for the toothed plate 55 to slide through;
[0055] The slide grooves 56 are provided on both sides of the positioning frame 53 and are used for the mounting block 58 to slide.
[0056] In one embodiment, the positioning frame 53 is connected with a guide rod 512 for the installation block 58 to pass through, so as to guide the movement of the installation block 58 .
[0057] In this design, the guide rod 512 is fixedly mounted on the positioning frame 53; the gear 510 is rotatably connected to the positioning frame 53; the second motor 54 is fixedly mounted on the positioning frame 53, and the output shaft of the second motor 54 is fixedly connected to the gear 510 through a coupling;
[0058] When a large amount of residual material is stuck on the surface of the upper end of one of the scraper plates 52 that contacts the belt body 4 and the surface of the belt body 4 cannot be scraped, it is inconvenient for the staff to reach into the surface of the scraper plate 52 that contacts the belt body 4 to clean the scraper plate 52, so as not to interfere with the normal operation of the belt body 4. For this reason, the second motor 54 is started, and the second motor 54 drives the gear 510 to rotate, thereby driving the two scraper plates 52 to move in opposite directions, so that one of the scraper plates 52 is lowered and the other scraper plate 52 is raised. The raised scraper plate 52 continues to scrape the surface of the belt body 4, and the residual material on the surface of the belt body 4 is kept cleaned. The lowered scraper plate 52 is convenient for the staff to clean.
[0059] In one embodiment, the upper end of the positioning frame 53 is provided with a fastening assembly for fastening the mounting block 58 to the positioning frame 53;
[0060] The fastening assembly includes:
[0061] A fastening bolt 59 is slidably disposed on the upper end of the positioning frame 53;
[0062] A through hole 511 is provided at the upper end of the positioning frame 53 and is used for the fastening bolt 59 to pass through;
[0063] The threaded hole 513 is provided at the upper end of the mounting block 58 and is threadedly connected to the fastening bolt 59 .
[0064] With such a design, when the scraper plate 52 is raised to clean the belt body 4 , in order to enable the scraper plate 52 to work stably and continuously, the fastening bolt 59 is screwed into the threaded hole 513 to stabilize the mounting block 58 .
[0065] In one embodiment, a material receiving box 51 for receiving materials is provided below the scraper plate 52 .
[0066] Working principle: When in use, the cleaning mechanism 5 cleans the excess residue on the belt body 4, so that the surface of the belt body 4 remains clean and the measurement accuracy of the belt body 4 is maintained; the replacement component can be replaced in time when a large amount of residue adheres to the scraper plate 52, avoiding the need to clean the residue stuck on the scraper plate 52 when the operation is stopped, thereby avoiding reducing the working efficiency of the belt body 4.
[0067] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0068] In addition, if there are descriptions of "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing in the full text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or schemes that A and B meet at the same time. In addition, "multiple" refers to more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as illustrative and non-restrictive, and the scope of the present invention is limited by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention.
Claims
1. A belt scale residual material cleaning device, comprising a support base (1), a rotating shaft (2) rotatably arranged at both ends of the support base (1), a belt body (4) sleeved on the rotating shaft (2), and a first motor (3) arranged on the support base (1) and used to drive one of the rotating shafts (2) to rotate, characterized in that: Also includes: A cleaning mechanism (5) is arranged below the belt body (4) and cleans the belt body (4), comprising two scraper plates (52) in contact with the surface of the belt body (4) and a replacement component arranged on the scraper plates (52) and used to replace the two scraper plates (52) for alternate operation.
2. The belt scale residual material cleaning device according to claim 1, characterized in that: The replacement assembly comprises: A toothed plate (55) is disposed on one side of the scraper plate (52) and drives the scraper plate (52) to move up and down; A gear (510) is rotatably disposed between the two tooth plates (55) and meshingly connected with the tooth plates (55), and is used to drive the two tooth plates (55) to move in opposite directions; a second motor (54), connected to the gear (510) and used to drive the gear (510) to rotate; A mounting member is provided on the tooth plate (55) and is used for mounting the scraper plate (52) on the tooth plate (55).
3. The belt scale residual material cleaning device according to claim 2, characterized in that: The mounting member comprises: A mounting block (58) connected to one end of the tooth plate (55) close to the scraper plate (52) and allowing the scraper plate (52) to pass through; The mounting plate (57) is slidably sleeved on the mounting block (58) and is bolted to the mounting block (58).
4. The belt scale residual material cleaning device according to claim 3, characterized in that: The tooth plate (55) is provided with a guide assembly for guiding the movement of the tooth plate (55); The guide assembly comprises: A positioning frame (53) is disposed below the belt body (4) and allows the toothed plate (55) to slide through; Slide grooves (56) are provided on both sides of the positioning frame (53) and are used for the mounting block (58) to slide.
5. The belt scale residual material cleaning device according to claim 4, characterized in that: The positioning frame (53) is connected to a guide rod (512) for the mounting block (58) to pass through, and is used to guide the movement of the mounting block (58).
6. The belt scale residual material cleaning device according to claim 4, characterized in that: The upper end of the positioning frame (53) is provided with a fastening assembly for fastening the mounting block (58) to the positioning frame (53); The fastening assembly comprises: A fastening bolt (59) is slidably disposed on the upper end of the positioning frame (53); A through hole (511) is provided at the upper end of the positioning frame (53) and is used for the fastening bolt (59) to pass through; A threaded hole (513) is provided at the upper end of the mounting block (58) and is threadedly connected to the fastening bolt (59).
7. The belt scale residual material cleaning device according to claim 1, characterized in that: A material receiving box (51) for receiving materials is provided below the scraper plate (52).
